international conference on ccs: session 4.3 - mr. zewei yu

24
全全全 全全全全全全全全全全全全全全全全全全 一: 2014 First Integrated Clean Coal / CCS Commercial Demonstration Project: 2014 全全全 “全全全全” 全全全全全全全全全 Knowledge Gained from Large Scale Demonstration at Boundary Dam in Canada 萨萨萨萨萨 萨萨萨萨萨萨萨萨萨萨萨萨 萨萨萨 Zewei Yu Senior Adviser to VP ICCS SaskPower 2011 萨 7 萨 Beijing clean co 2 al Proje TM

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Page 1: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

全球第一个工业规模碳捕集与封存综合示范项目: 2014 First Integrated Clean Coal / CCS Commercial Demonstration Project: 2014

加拿大 “边界大坝” 大规模示范项目有感Knowledge Gained from Large Scale Demonstration at Boundary Dam in Canada

萨斯喀电力 碳捕集与封存综合示范项目 于泽伟Zewei Yu , Senior Adviser to VP , ICCS

SaskPower

2011 年 7 月 Beijing

clean co2al ProjectTM

Page 2: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

Boundary Dam ICCS Demonstration 边界大坝电站 碳捕集与封存综合示范

• 概况 Background • 现状 Status and Progress

• 心得 Knowledge Gained

• 求知于未来 Knowledge to be Gained

Presentation Outline:

clean co2al ProjectTM

Page 3: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

Boundary Dam ICCS Demonstration 边界大坝电站 碳捕集与封存综合示范

2010 供电总量 Power Supply 20759 GWh :煤电 Coal 58%, Gas 燃气发电 18% ,水电 Hydro 19% , 风电 Wind 2% 。

46 万用户 more than 460,000 customers

电网规模: 156,000 km of power lines

人口 Population : 1,050,000 *

面积 Territory : 650,000 KM2

人均排放 , GDP 碳强度最高 Most carbon intensive economy in Canada

clean co2al ProjectTM

Page 4: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

拟议中限制碳排放的法规Canada’s Proposed Emission Regulations

• 联邦政府拟议中的燃煤电厂减排法规草案 Proposed Greenhouse Gas (GHG) Regulations on Coal fired Power Plant

– 预计 2011 年颁布, 2015 年生效并针对所有燃煤热电厂 New regulations to become law in 2011 and in effect by 2015 and applicable to all coal fired power units

– 2015 年,燃煤热电厂排放量 / 每兆瓦时与高效天然气热电厂相当 (360-420 Toones/GWh) By 2015, existing coal-fired units must meet an emission standard on par with the emissions intensity of high-efficiency natural gas generation ( 360-420 kilograms (kg) of carbon dioxide (CO2) / per megawatt hours (GWh) )

– 所有新建燃煤电厂须做好 CO2 捕集系统连接准备, 2025 年达标 Capture ready required for all new coal-fired electricity units and allow for technology development to meet the emission standards until 2025.

• 萨省政府将执行联邦法规的减排目标 , 但实施不同限排减排政策 Saskatchewan in alignment with federal government on environmental regulations

– 设立省政府监管的技术改造基金 Establish provincial fund for technology solutions– 建立减排领导监督机构 Set up administrative agency for implementation– 2012 立法有待三读实施 To be finalized 2012

clean co2al ProjectTM

Page 5: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

Unit 3

原三号机组 Original Unit 3 •煤粉 (褐煤) Pulverized Coal (lignite)•压力 1800 psi 1000/1000 F (温度)•1968 年服役 commissioned 1968

三号替代机组 Replacement Unit 3•老壳新机 New Unit in an old box•碳捕集 Carbon Capture Ready

•压力 1800 psi 1050/1050 F (温度)•净发电 110 MW 结合碳捕集 net with Carbon Capture

•2013 年服役 commissioned 2013

边界大坝电站 碳捕集与封存综合示范Boundary Dam ICCS Demonstration

Commissioning

2013 年三季度 Q3

2013

clean co2al ProjectTM

Page 6: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

CO2 捕集厂 Capture Plant

Commissioning Q

1

2014 年一季度服役

clean co2al ProjectTM

边界大坝电站 碳捕集与封存综合示范Boundary Dam ICCS Demonstration

Page 7: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

萨省碳捕集与封存项目一览Saskatchewan-Based CCS Projects

萨省有碳捕集与封存经验与整套示范项目 Saskatchewan has a full suite of CO2 capture & storage

expertise and demonstration.

•萨斯喀电力碳捕集与封存综合示范项目 Integrated Carbon Capture & Sequestration Demonstration Project•萨斯喀电力碳捕集技术实验设施 Saskatchewan Carbon Capture Test Facility•韦本 - 米达尔 国际能源署 CO2 监测与封存项目 Weyburn-Midale CO2 Monitoring & Storage Project •CO2 深咸水层封存项目 Deep Saline CO2 Storage – Aquistore•重油藏 CO2 驱油与封存项目 CO2 EOR / Sequestration in Heavy Oil Reservoirs ( SRC/Husky )

• 萨省研究院 Saskatchewan Research Council (SRC)• 加拿大石油技术研究中心 Petroleum Technology Research Centre (PTRC)• 加拿大二氧化碳地质封存效率国际评价中心 International Performance

Assessment Centre for CCS (IPAC)

clean co2al ProjectTM

Page 8: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

100 km

50 km

边界大坝电站 Boundary Dam Power Station

Weyburn/Midale

三次采油 EOR

边界大坝电站 碳捕集与封存综合示范Boundary Dam ICCS Demonstration

clean co2al ProjectTM

Page 9: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

对电价影响 Rate Impact

边界大坝电站 碳捕集与封存综合示范 BD

ICCS

新建无碳捕集燃煤电厂New Contemporary

Coal no CCS

天然气电厂NG CC

公斤 CO2 排放 / 每兆瓦时 kg/MWh

136 1000 360-420

环境效应最佳 Environmental Stewardship at its Best

Rate Impact 无影响 Neutral 升高 Higher 基本电价Base

边界大坝电站 碳捕集与封存综合示范Boundary Dam ICCS Demonstration

温室效应气体排放强度 GHG Emissions Profile

clean co2al ProjectTM

Page 10: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

萨斯喀电力百万吨碳捕集与封存综合示范项目 Integrated Carbon Capture & Sequestration Demonstration Project

• 世界上最大规模的 ( 一百万吨 / 年 ) 采用燃烧后烟气捕碳工艺的洁净煤 / 碳捕集与封存综合示范项目 SaskPower is leading the development of one of the world’s first and largest integrated clean coal/carbon capture and sequestration demonstrations projects.

• 示范成本效益好,具有环境可持续性,适于常规燃煤火力发电的长远生产模式 A unique project that will demonstrate a cost-effective, environmentally sustainable, long-term model for existing coal-fired electricity generation.

• 整体改造燃煤电站机组,全烟气量碳捕集,结合强化采油 The project will fully integrate and retrofit a coal-fired generation unit with carbon capture and an enhanced oil recovery operation.

• 优化洁净煤 / 碳捕集与封存技术的工艺,经济和环境效益 This leading-edge project will determine the technical, economic and environmental performance of clean coal/carbon capture and storage technology.

clean co2al ProjectTM

Page 11: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

Boundary Dam 投资( 10亿)流向

Project Capital Cost Breakdown

30%

43%

27%

CO2 捕集 capture

更新 rebuild

其他减排, 效能升级 Other emissions reduction and

performance improvement

clean co2al ProjectTM

Page 12: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

燃气

NG

CC

新煤

电N

ew

Co

al

改造

Ref

urb

ish

销售CO2 Sold

不销售

CO2 Not Sold

部分

捕集

Ref

urb

ish

&

Cle

aner

改造

/全烟

气捕

集R

efu

rbis

h &

Cap

ture

改造

,捕

集,

销售

&

Ref

urb

ish

, Cap

ture

& S

ell

电价成本 Cost of Electricity

以 新 建 天 然 气 发 电 厂 成 本

为 基 准 baseline is cost of new natural

gas generation

clean co2al ProjectTM

Page 13: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

ESP

FURNACE

Waste Storage / Sale for Concrete

Production

AIR HTR

STACK

ASH

Steam

EOR Grade CO2

Compressor

PERMANENT GEOLOGICAL

STORAGE

N2,WaterMinor Nox, CO2

Traces: PM, Hg, Z

Heat Recovery

Loop

115 MW

COAL SO2

Absorber

Reboiler

CO2

Absorber

Reboiler

SO2

Conversion to sulfuric Acid for sale or deepGeological storage as

Liquid SO2

clean co2al ProjectTM

Page 14: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

边界大坝电站 碳捕集与封存综合示范Boundary Dam ICCS Demonstration

投运 Commercial Operation (1Q 2014)

clean co2al ProjectTM

Page 15: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

萨斯喀电力项目 – 进展 Progress

• 工程的主要方面 Engineering

– 机组效能升级与整合 Power Island Performance and Integration

• 锅炉与汽轮机效能升级Boiler and turbine performance upgrades

• 与烟气脱硫以及碳捕集系统的一体化 Integration with flue gas desulphurization (FGD) and CO2 capture systems

• CO2 捕集 Capture components selected

• 壳牌 - 康世富 Cansolv Technologies technologies shortlisted )• 着手确定二氧化碳驱油用户 Offtakers for CO2 EOR

market are being identified• 萨斯喀电力仍密切注视新兴的技术工艺

continuing to monitor emerging technologies

clean co2al ProjectTM

Page 16: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

心得 Knowledge Gained

教训 Lesson 2:

You don’t know

what it costs until

you see the

Contract

不见合同不知价高

教训 Lesson 2:

You don’t know

what it costs until

you see the

Contract

不见合同不知价高

0

1

2

3

4

2004-01 2005-01 2006-01 2007-01 2008-01

Fo

reca

st C

ost

($

B)

0

25

50

75

100

En

gin

nee

rin

g E

ffo

rt (

$ m

)

市场与风险Market and Risk

clean co2al ProjectTM

Page 17: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

心得体会 Knowledge Gained

教训 Lesson 3:Need Transparent Risk Management System to Assure Investors

需要透明的风险管理机制以取信于投资方

教训 Lesson 3:Need Transparent Risk Management System to Assure Investors

需要透明的风险管理机制以取信于投资方

Solvent Degradation

Flow Segregation

Fouling

Modeling Error

Bypassing Gas

Bypassing Liquid

低捕集效率Low

Capture

降低收入Reduced Revenue

增加能耗Increased Penalties

后果 Consequence

危险 Threat

clean co2al ProjectTM

Page 18: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

心得体会 Knowledge Gained

教训 Lesson 4:Industry Needs Better Tools for Assessing Performance and Risk on Post Combustion Capture Systems

企业界需要更好手段评估燃烧后捕集系统的效率与风险

教训 Lesson 4:Industry Needs Better Tools for Assessing Performance and Risk on Post Combustion Capture Systems

企业界需要更好手段评估燃烧后捕集系统的效率与风险

碳捕集试验设施Carbon Capture Test Facility

clean co2al ProjectTM

Page 19: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

心得体会 Knowledge Gained

教训 Lesson 5:

Carbon Capture and Power Plant Configuration are Integral

碳捕集与电厂配置不可分割

教训 Lesson 5:

Carbon Capture and Power Plant Configuration are Integral

碳捕集与电厂配置不可分割

Steam Stripping Optima

0

500

1000

1500

1 10 100 1000

Compressor Inlet Pressure (kPa abs)

En

erg

y (

kJ

/kg

CO 2

)

Generator Derate

压缩机需求 Compressor Demand

净流失 Net Bus Bar Loss

clean co2al ProjectTM

Page 20: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

心得体会 Knowledge Gained

0%

20%

40%

60%

80%

100%

捕集前BeforeCarbon

Capture

Net

Ou

tpu

t

潜力Potential

技术供应商典型可研TypicalVendor“FEED”Study

Workable“Bolt-on”

合同BD-3

AsContracted

集成Integrated

教训 Lesson 6:

“Carbon Capture Ready” can be significant

碳捕集准备十分重要

教训 Lesson 6:

“Carbon Capture Ready” can be significant

碳捕集准备十分重要

clean co2al ProjectTM

Page 21: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

• 项目结果是否与工程预期相吻合Will performance match engineering predictions

• 整体运行理想与否 Will integrated operation perform as intended

• 风险模型真地对于项目管理那麽有价值,或只不过投资者释放的烟幕 were the risk models actually of value in managing the project, or is this just fodder for the financiers

• 示范项目错过的某些机会在未来能否再现Can some of the opportunities which were bypassed on the Demo be brought into future projects

• 能否发现降低成本提高效率的新契机 What new opportunities for cost reduction and performance improvements will be uncovered

• 社会在多大限度上支持向低碳过渡, 并接受涨价 To what extent will society support movement to low carbon future including accepting a cost premium

• 新的公共问题能否产生 Will new public Issues arise

• 新兴产业究竟能增长多少 To what extent will new industry grow

• 对区域经济有哪些影响 what regional economic impact will be seen

0

MW

100

150

0

CO2 T/h

100

150

期待更长见识 Knowledge Expected2

clean co2al ProjectTM

Page 22: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

头一个教训 Lesson 1

实践出真知 We Learn By Doing

Corollary

经验造就成功 Experience makes Success Possible

clean co2al ProjectTM

Page 23: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

走向未来:加拿大与中国企业携手碳捕集应用及封存

Moving Forward: Partnerships in CCUS between Canada and China

2010 年 1 月加拿大萨斯喀电力与中国华能碳捕集,应用及封存合作意向在北京签署。 The MOU on CCUS collaboration between SaskPower and China

Huaneng Group was signed in Beijing, January 2010.

clean co2al ProjectTM

Page 24: International Conference on CCS: Session 4.3 - Mr. Zewei Yu

走向未来:加拿大与中国企业越洋跨行业携手并进Moving forward : Cross-Sector partners collaborates between Canada and China across Pacific

clean co2al ProjectTM