interroll carton wheel flow c f 1212 · carton wheel flow c f 1212 interroll ... the main...

28
en OCT/2010 CARTON WHEEL FLOW CF 1212 INTERROLL PACEMAKER FOR FAST MOVERS COMPACT, DYNAMIC, EFFICIENT

Upload: dangdat

Post on 30-Aug-2018

226 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

en OCT/2010

C A R T O N W H E E L F L O W

C F 1 2 1 2

I N T E R R O L L

P A C E M A K E R F O R F A S T M O V E R SC O M P A C T , D Y N A M I C , E F F I C I E N T

en-U

K O

CT

/201

1. 1

000/

OY/

CartonFlow_GB_18.10.11 18.10.11 13:10 Seite U1

Page 2: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

I N T E R R O L L C O R P O R A T E A R T At first glance, industrial products and

works of art would appear to have little,if anything, in common. However, whenone considers that creativity,optimisation, finetuning and thepursuit of perfection arequalities associated withboth disciplines and thateach project is driveninitially by an idea, a moment of inspiration, a seed that requiresnurturing, then one willrecognise that artist andentrepreneur often share the same traits.

In combination, inspired,provocative art andinnovative, state-of-theartproducts provide acompany with thosedistinctive contours, thatunique cultural identity that no balance sheet, no income statement can capture.

It is precisely theseintangibles, however, thathave the capacity to infuseall aspects of life, lingeringin the minds of staff and

Blue rhombus Rebecca Michaelis

ThicknessNataly Hocke

capturing the imagination of the public.Art has a positive influence on the workenvironment and the internal processes

governing these structures. Each moment of interaction, even

if controversial, generatesdynamism, openness andcreativity; it kindles a sparkof innovation, rousesventuresome spirits andshows ways of breakingthe shackles of conventionand charting new territory.

The declared purpose ofInterroll Corporate Art is to channel this immensecreative potential, to createa dialogue that embracesart and business as vehiclesof communication and toestablish an environment inwhich the spirit of thought is allowed to flourish.

The mission: to accompany,advise and act.

CartonFlow_GB_18.10.11 18.10.11 13:10 Seite U2

Page 3: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

1

TA B L E O FC O N T E N TS

Consistent design from the initial concept through system integration to efficient operation: as the “Heart of Conveyor Technology and Logistics”, Interroll’s best-in-classsolutions ensure high-performance unit load handling at every stage of material processing – power, precision, perfection.

Interroll is the most global core product provider for material handling solutions. The main industries are airport, food and beverage, parcel/postal/courier, distribution,manufacturing and healthcare.

This brochure presents the new Interroll Carton Wheel Flow CF 1212, a roller track solution offering superior benefits in the area of order picking and carton flow storage.

Principles of Interroll Carton Wheel Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Carton Wheel Flow and the Kaizen philosophy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Interroll wheel track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Interroll wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

The Interroll bed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

The Carton Wheel Flow range and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13

Applications for Carton Wheel Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15

The Pareto analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17

Carton Wheel Flow’s performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21

CartonFlow_GB_18.10.11 18.10.11 13:10 Seite 1

Page 4: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

We are definitely not the first people inhistory to use the advantages of slopingbeds to move items around. You needonly cite the building of the Pyramids orthe Roman aqueducts in this respect.Something as simple as a soap box canalso clearly illustrate the “energy less”principle of gravity that is all around us.

Using gravity in logistics and distributionrequires experience, engineering and expertise, which we have gained over the years with our pallet flow storage.

Interroll developed a new system for materials handling and order processingfor light loads. All sticking to the concept“Proven” – solid, reliable and simple.

WE AR E EX P E RTS I N P ROVI D I NG P OWE R F R E E

SOLUT IONS . F OR TOTES ,BOX ES ,

CARTONS AN D TRAYS .

2

CartonFlow_GB_18.10.11 18.10.11 13:10 Seite 2

Page 5: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

3

The main features of Interroll Carton Wheel Flow CF 1212

Unique wheel track• Exceptional ease of flow and extraordi-

nary robustness, and unique thanks tovariable pitch capability between wheelswithin each track.

• When loaded the track profile closes on the wheel axles. This design functionensures the track never opens underload.

Unique beds• Boltless: the installation of the beds

does not require screws and, therefore,reduces installation time by up to 30 %.

• Strong loading beam: provides a rigidsolution even for particularly wideshelves.

• Different models of intermediate beams:the engineering can be perfectlyadapted to the load capacity and widthof the bed.

• Impressive ergonomic drop out tray,even for 600 mm containers.

High compatibility and flexibility• Universal connector:

Interroll Carton Wheel Flow can be inte-grated into all of the shelving systems of leading manufacturers.

CartonFlow_GB_18.10.11 18.10.11 13:11 Seite 3

Page 6: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

K A I Z E N A N D C A R T O N W H E E L F

T WO P H I LO S O P H I E S S U P E R B LY C

Lean Production and Kaizen are only fullyeffective when appropriate structures arecreated for order picking and despatch atthe end of an optimised workflow, suchas this. “Live storage” is the key word herefor modern, reliable and cost-effectivedistribution systems with the easy and resourceful, yet above all space-savingconcept of so-called “First-In-First-Out”storage systems.

Here there is both a separate loading andunloading side.

The lanes are arranged according to pro -duct type, the containers run safely onsloping beds and move in an “energyless”manner to the picking area, where theemployees pick the required goods fromthe containers. In short, Interroll Carton Wheel Flow provides intralogistics enthusiasts with a distribution tool that wins them overwith its technological and economical efficiency and seamlessly fits with theKaizen philosophy.

S E I R I = S O R T :I D E N T I F Y A N D E L I M I N AT E

U N N E C E S S A R Y I T E M S

S H I TS U K E = S U S TA I N :A C H I E V E LO N G -T E R M

I M P R OV E M E N T T H R O U G HT R A I N I N G A N D D I S C I P L I N E

S E I K E TS U = S TA N DA R D I S E :S TA N DA R D I S AT I O N A N D C O D I F I C AT I O NH E L P TO S YS T E M AT I S E

S E I S O–

= S C R U B :K E E P T H E WO R K S TAT I O NA N D WO R K E N V I R O N M E N TC L E A N A N D O R GA N I S E D

S E I TO N = S T R A I G H T E N :S TO R E A N D O R GA N I S E A L LWO R K M AT E R I A L A N D TO O LS TO B E R E A DY F O R O P E R AT I O N

4

CartonFlow_GB_18.10.11 18.10.11 13:11 Seite 4

Page 7: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

L F LO W.

Y C O M P L E M E N T I N G E A C H OT H E R .

Two of the five “free delivered”As everyone knows, the Kaizen philosophy comprises of five found-ing elements: Tidiness, orderliness,cleanliness, standardised clean upand discipline.This results in faster working cycles,reduced stock holding, minimisingerror ratios, optimum ergonomicsand eliminated waiting times. Two of these five criteria are, as itwere, “free delivered” with CartonWheel Flow.

Tidiness (Seiri) All of the products are allocated tospecific dynamic lanes, according to their type, and can be quickly identified. By separating A articles as fast-movers and B articles asmedium-movers, mistakes are moreor less eliminated.

Orderliness (Seiton) The picking area is designed in such a way that all products are clearly laidout, quickly identifiable and within eachreach. This way, Carton Wheel Flow guarantees excellent availability of allproducts in the immediate vicinity of thepicking area.

For engineers• Optimum container flow on innovative

Interroll wheel tracks with continuoussteel axles

• Reduced torsion• Compatible with Mini-load systems

(loading by stacker crane)• Boltless connections • Ergonomically optimised picking

processes

• Traceability thanks to production codingon each wheel track

• Automatic and accurate stock rotationand management based on First-In-First-Out (FIFO)

• Adaptable to Pick to light systems

For users• Picking performance is increased

by up to 65 %• Walking distances are drastically

reduced• Space-saving of up to 35 % • Return on investment within 2 years• Zero energy consumption• No maintenance costs• Operating costs are significantly re-

duced• Significantly reduced installation times

as a result of boltless connections • Easy stock control with FIFO• Improved picking performance with

Pick to Light (option)

S H O R T A N D S W E E T.B E N E F I TS T H AT YO U S H O U L DTA K E A DVA N TA G E O F.

5

CartonFlow_GB_18.10.11 18.10.11 13:11 Seite 5

Page 8: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

This is the pitch that is neededInterroll is the only company in the worldto offer variable wheel pitch on one wheeltrack. The advantage of this configurationis that the loading side, which has towithstand the heavier loads, has greaterstrength thanks to the narrower configu-ration of the wheels. The loading side can be set up with a 28 mm or 42 mmspacing depending on weight of the containers.

T H E N E W T R A C K S H OE V E N M O R E I M P R E S

The heavier, the better. Although, as always, there are limits here too. In anycase, our profiles do grow with theirwork. This means that, with increasingloads, the side plates on the profile moveinwards towards the wheel axle to createa rigid shape, without this affecting the smooth and quiet operation of theconveyor wheels in the slightest.

This is also the unique possibility world-wide of varying the gap between thewheels as required, so that the loads canbe better distributed at critical points andthe solution can be sold at the right price.

On the one hand this is possible thanksto the geometry of the track profile and,on the other hand, thanks to our specialmachines that we have had built so thatwe can produce this extraordinary staticand flexible wheel spacing.

Technical properties of the Interroll wheel track • Variable wheel pitch in the wheel track.• Load-dependent closing of the profile • Outstanding torsion-free stability• Temperature operating ranges

-28° C to 40° C• Length from 196 mm to 5,500 mm

O U R S TA N DA R D M O D E LS :

6

Unloading side0 – 986 mm

Loading side 0 – 986 mm

N x 168 mm336 mm or 504 mm

28 – 28 mm

28 – 42 mm

42 – 56 mm

CartonFlow_GB_18.10.11 18.10.11 13:11 Seite 6

Page 9: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

H O W S I T S P R O F I L E .R E S S I V E W I T H H E AV Y LO A D S .

61.0

25.0

12.1

6.53.8 2.4 1.6 1.1 0.8 0.5

0

10

20

30

40

50

60

70

0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6

Lo

ad p

er w

hee

l tra

ck (

kg/m

)

Distance between supports (m)

LOA D P E R W H E E L T R A C K

7

Staggered arrangement of the tracksThis option facilitates the restarting of con-tainers with unconstant or uneven ground.

CartonFlow_GB_18.10.11 18.10.11 13:11 Seite 7

Page 10: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

8

WE S HOW OU R TR U E COLOU RS .

AN D AT TAC H GR EAT I M P ORTANC E TO

Interplay of coloursThe effect of colour is a very complexmatter. Of course, there are more emotionsthan there are colours and conversely, we link each colour to a different emotion,association and even an experience orsignal. This brings us to our very specialsubject. We offer four colours as standardand two as option at any one time. This can be used to express your corpo-rate identity, to brighten up your workplaceor as colour coding within your pickingoperation. This enables you to combinesomething beneficial with something thatlooks good all in one.

Interplay on wheelsOur wheels have got what it takes. Their precision injection-moulding ensuresprecise tracking of the goods and the highdensity polyethylene copes with nearlyeverything that may come your way interms of storage and transportation. The extremely stable steel axle remainsfirmly connected to the profile and effortlessly supports the wheels undermoving loads.

And, as experience often shows, theseare not always light weights.

Standard

Optional

Black

Blue

Yellow

Red

White

Green

25

34

30.4

23

CartonFlow_GB_18.10.11 18.10.11 13:11 Seite 8

Page 11: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

9

E TO TH E STR E NGTH OF OU R AXLES .

Technical properties of the Interroll wheel track • Load per wheel: 10 kg • Highly durable, impact-resistant 3 mm

steel axles throughout• Secure casing for the axle in the

profile’s exterior flanks• Robust high-density polyethlene (HDPE)• Reliable, flow of goods without

deviation• Four standard colours

Options• Two optional colours • Brake clip: reduces the speed

of heavy containers or delicate items at the picking location.

• Back stop: For use with auto-mated storage and retrieval systems (Mini-load system).This reliably prevents goods from falling out at the loadingarea, in case the operator pushes the box to the behind.

Brake clip

Back stop

34CartonFlow_GB_18.10.11 18.10.11 13:11 Seite 9

Page 12: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

10

Fastner’s are a tricky business. Especiallywhen the parts to be joined are crooked.So before you get all snappy, use thissnap-in system instead.Convenient, accurate, safe and above allquick.The assembly of our Interroll beds withoutscrews is 30 % quicker to install as a matter of course. One pleasing benefitthat should take the pressure off yourbudget.

Installing Interroll beds• Easy and quick to install• 30 % shorter installation times• Extremely low error ratios • Only one person is needed for

installation• No tools are required • Minimum number of fixing

components

S N A P I N I N S T E A D O F G E T TW E L E T T H E O T H E R S W O R K

Intermediate beam Installed without screws, different models to match different weights as best as possible

Unloading beamThe reinforced profile allows for particularly wide beds

Side memberDesigned for fixing without screws to the loading and unloading beams

CartonFlow_GB_18.10.11 18.10.11 13:11 Seite 10

Page 13: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

11

T T I N G S N A P P Y.R K W I T H S C R E W S .

Loading beamThe reinforced entry profileallows for particularly widebeds. Alternate optionavailable for LIFO solutions

End cap Component to protect against sectiondamage as well as a connection betweenthe loading and unloading beams and the side members

Universal connectorTo secure the beds to all current types of static shelving

Track clipComponent for fixing the Interroll wheel tracksto the loading and unloading beam

CartonFlow_GB_18.10.11 18.10.11 13:11 Seite 11

Page 14: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

12

F I R S T - I N - F I R S T - O U T AT A L L L E V

Full length guideComponents for ensuring directional stability of thecontainer flow

Entry guideThe order picker is reliably

aided by these guide compo-nents when loading the wheel

track with cartons and con-tainers in line with the lane

CartonFlow_GB_18.10.11 18.10.11 13:11 Seite 12

Page 15: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

13

E V E L S W E A R E P U L L I N G O U T A L L T

Standard (Unloading Regular) UR

Unloading with 5 degreeinclined drop out tray U05

Unloading with 15 degree inclined drop out tray for 400 mm long containersU15-400

Unloading with 15 degree inclined drop out tray for600 mm long containersU15-600

Unloading with adjustabledrop out tray tray UAD Adjustment range: 6, 11, 17,22, 28, 34 degrees

LOA D I N G

U N LOA D I N G

With Loading Plate LP

Standard (Loading Regular) LR

Loading with Stacker Crane LS

g

CartonFlow_GB_18.10.11 18.10.11 13:11 Seite 13

Page 16: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

Ausklappseite rechts von 13 (Seite 13a)

3. Installation of intermediatebeams

1. Installation of side profiles 2. Installation of loading/ unloading beams

4. Installation of wheel tracksand options

Loading beam Unloading beam

Intermediate beam Wheel track with fixing clip

peculiarities. In short, we have a cus-tomised solution to meet any stocking logistics system, any container type andany picking process with componentsand modules that are optimised in termsof function and ergonomics.

We have already discussed the advan-tages of the FIFO principle. Shorter pickingtimes, space-saving, “energyless“ movingof goods, allocation by product sort,error-free picking are all achieved with a separate feed-in and picking section for each shelving unit.

Whilst we are still on this subject: The greater the range of containers to be stocked and the stocking methodsthemselves, the larger the range of com-ponents and modules that are requiredfor this. The same applies to the oppositeside, the picking area with its individuallyassigned picking areas and ergonomic

L T H E S T O P S T O A C H I E V E T H I S .

CartonFlow_GB_18.10.11 18.10.11 13:11 Seite a13

Page 17: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

Ausklappseite links von 14 (Seite 14a)

Carton Wheel Fstorage system

If space is limitedbeds can be intethe products areshortest route w Moreover, the flofor stocking of p

Carton Wheel Flow with end stop

Best suited for picking complete boxes and cartons.

Carton Wheel Flow with inclined drop out tray from 5 to 15 degrees

Ideal for picking individual products from boxes and cartons. This particularly ergonomic set-up offers a better picking anglecombined with a minimal error ratio.

Y O U B

Carton Wheel Flow combined with picking lane

This combination is best suited to different fast-moving products. Small quantities are picked from beds; complete units are taken from pallets.

Manual picking requires by its nature both individual and ergonomical concepts and solutions. Interroll’s innovative Carton Wheel Flow CF 1212 components open up all sectors of industry tounlimited possibilities for creating both the physical and logistical ultimate in design of customizedpicking areas.Over and above the conveyors systems, feed systems like Mini-load and the convenient Pick toLight technology we can also provide you with a system, which will allow you to deal with all picking situations cost-effectively. Some examples shown on these pages are able to illustrate this.

CartonFlow_GB_18.10.11 18.10.11 13:11 Seite a14

Page 18: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

14

Carton Wheel Flow incorporated into a pallet flow torage system

space is limited, the picking tunnel with Carton Wheel Floweds can be integrated into the flow storage block. This way,

he products are available by First-In-First-Out (FIFO) via thehortest route without any breakdown in the cycle.

Moreover, the flow storage channels provide ample volumeor stocking of palletised products.

Carton Wheel Flow with simple face buffer

Pallets with goods are stored on top of Carton Wheel Flow bays for replenishment of lanes.

ay from

s and cartons. er picking angle

Carton Wheel Flow combined with Pick to Light

Picking performance is increased by up to 50 % with this paperless picking system. A digital display signals how many products should be taken from each channel.

U B U I L D W H AT Y O U WA N T. W E H A

CartonFlow_GB_18.10.11 18.10.11 13:11 Seite 14

Page 19: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

15

Carton Wheel Flow with integrated horizontal and driven conveyor

After the picking process, the picking container is pushed to the reardriven conveyor and thus moves to the next picking area or to despatch.There are also Carton Wheel Flow systems with separate (non-integrated)conveyors. This is displayed by the illustration on the left.

Carton Wheel Flow with horizontal non-driven conveyor

Ideal for picking small parts.

Carton Wheel Flow combined with a Mini-load system

The system allows loading with a fully automated stackercrane. Replenishment of channels is done by full units (full boxes or cartons).

H AV E W H AT Y O U N E E D .

Carton Wheel Flow in combination with Last-In-First-Out (LIFO) pallet flow storage.

This solution works well when space at a premium. A pallet flowstorage system is installed in the higher levels, which can be fedand picked from on the basis of the LIFO principle.Conventional pallet racking can be incorporated instead of LIFOtechnology.

CartonFlow_GB_18.10.11 18.10.11 13:11 Seite 15

Page 20: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

16

900800700600500400300200100

0From Interroll

CartonWheel Flowwith Pick to

Light

From Interroll Carton

Wheel Flow

From multi-level small

parts storageshelving

From single-level small

parts storageshelving

Direct fromthe pallet

M A N UA L P I C K I N G M E T H O D S

Pic

ks p

er

pers

on

/hr

n Max. n Min.

F A S T - M O V I N G P R O D U C T S A R

C A R T O N W H E E L F L O W E

Interroll Carton Wheel Flow performs outstandinglyIt goes without saying that good picking performance will dramaticallyreduce logistics costs. Carton Wheel Flow is far superior totraditional manual picking systems, ascurrent statistics clearly confirm.

CartonFlow_GB_18.10.11 18.10.11 13:11 Seite 16

Page 21: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

17

1009080706050403020100

80%

A B C

PA R E TO A N A LYS I S

A R E I N A H U R R Y .

W E N S U R E S T H A T T H E Y M O V E .Carton Wheel Flow with the highest throughput ratesThe handling of products determines theaccess frequency and storage solution. In general a differentiation is made be-tween A, B and C products, the accessfrequency of which is determined byPareto analysis.

“A” stands for 75 % to 80 % of the totalstock movement. These are fast-movingitems with 1 to 14 days stockholding.

“A” + “B” stands for 90 % to 95 % of thetotal stock movement. B products aremedium-moving items with 15 to 30 daysstockholding.

“A”, “B” and “C” stand for 100 % of thetotal stock movement. C products areslow-moving items with over 30 daysstockholding.

15%5%

CartonFlow_GB_18.10.11 18.10.11 13:12 Seite 17

Page 22: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

18

The channels, which carry only one product, ensure with their “single item”loads that there are no picking errors and, at the same time, ensure optimumstock control as each product can be visually correctly identified.

T I M E A N D S P A C E

M E A N H A R D C A S H .

C A R T O N W H E E L F LO W H E L P S

T O M A K E S U B S TA N T I A L S

Interroll Carton Wheel Flow CF 1212 reduces picking distances, increasespicking performance per person and perhour and provides improved stockholdingwithin the same amount of space. That creates room for additional projectsand more money for future investmentsor simply helps you to save with a view to achieving a competitive edge. How thissquaring of the circle is possible is clearlyillustrated by the diagrams on this pagewithout the need for much in the way ofexplanation.

The pallet racking on the left stocks 6 pallets, that is to say 6 different products. Within the same floor area, Carton Wheel Flow racking on the right stocks 25 articleson five levels. Therefore, 19 more can be picked than from a conventional pallet rack.

Rot

S

CartonFlow_GB_18.10.11 18.10.11 13:12 Seite 18

Page 23: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

19

• Energy savingGravity is a free source of the energy, which we need to move your loads. Carton Wheel Flow beds are installed with a light and well balanced slope and ensure the homogenous material flow from the loading to the unloading side.

• Reduction of picking mistakesAs one channel corresponds to one reference and therefore each item is at the rightplace, stock controls are superfluous and picking mistakes are dramatically reduced.

* Number of references and articles are the same in both solutions.

S M A L L PA R TS S TO R A G E S H E LV I N G

I N T E R R O L L C A R TO N W H E E L F LOW

S M A L L PA R TS S TO R A G E S H E LV I N G

I N T E R R O L L C A R TO N W H E E L F LOW

• Reduction of walking time*:In the example on the left, picking through the whole shelving system equals to a walking distance of 60 metres. With Carton Wheel Flow, walking distance is reducedto only 27 metres, allowing a reduction of walking time from 40 % to 50 %.

• Space saving*In the example above, surface required for shelving system is 130 square metres. With Carton Wheel Flow, it is reduced to 113 square metres, which equates to a 13 % space saving.

L S AV I N G S .

Reductionof upto 40 %

20% 30% 10%

Walking timePicking time

Identification time

Saving time 1 m

1 m

1 m

1 m

1 m

13% 13 m

10 m

1 m 1 m

Picking Replenishment Picking Replenishment

CartonFlow_GB_18.10.11 18.10.11 13:12 Seite 19

Page 24: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

20

E X A M P L E : M E D I A

E B GA M E S I N M A L M Ö , S W E D E N

Project: New distribution centre.Products: Fast-moving interactive gamesRequirements: Improved picking performance

Increased competitiveness.Solution: Interroll Carton Wheel Flow with

2,380 container spaces on 180beds each with 28 integratedwheel tracks. For dynamic storage of 1,600 to1,800 products.

Advantages: 50 % higher picking perform-ance; optimised Time-to-marketprocess.

Project: Optimisation of the pickingsystems.

Products: Fast-moving cosmetic prod-ucts like lipsticks, fragrances,shampoos, etc.

Requirements: 30 % higher picking perform-ance, 40 % improvement inusage of space.

Solution: Interroll Carton Wheel Flowwith 22 stock areas and 880picking positions. Rack depths of 1.3 m and 2.3 m. Load capacity 500 kgand 900 kg.

Advantages: 30 % higher picking perform-ance; 40 % space-saving.

havetomcondynmen

E X A M P L E : C O S M E T I C S

L ` O R E A L I N GAU T E N G , S O U T H A F R I C A

There are many good reasons, why the following companies opted fora Carton Wheel Flow picking system. The technical features and eco-nomical advantages have already been described. That is one side ofthe coin. It is important for us to have an in-depth discussion with youwith particular emphasis on workflow analysis. Then, when all details

C A R TO N W H E E L F LOW C O M E S W

CartonFlow_GB_18.10.11 18.10.11 13:12 Seite 20

Page 25: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

21

E X A M P L E : F O O D S T U F F S

E D E K A I N B A L I N G E N , G E R M A N Y

Project: Expansion of an existing distribution centre.

Products: Fast-moving dry foodstuffs (i.e. yoghurt,cream products and tinned food).

Requirements: Improved efficiency in product handlingand storage of deeper products, improved picking performance.

Solution: Interroll Carton Wheel Flow with 135 beds(screwed into pallet racking frames), each 5 m deep and 2.7 m wide, with 5 % inclined picking positions. 44 wheel tracksper bed, laid as a carpet (without guidetracks). 500 mm long special positionadaptor (REMA TEC solution) on the feed-in side.

Advantages: Efficient mapping of smaller quantities,doubling of the picking performance, optimal combination of conveyor tech -nology, separation, restocking and picking.

Project: New distribution centre.Products: Fast-moving emerging textile

collections.Requirements: Replenish the products on pallets

every 2 weeks.Optimum product distribution to 1,255 subsidiaries in 47 coun-tries.

Solution: Interroll Carton Wheel Flow with 2,704 beds.Part of the centre with pick bylight technology and conveyorsystems. 16,200 pallet locationsfor product supply.

Advantages: Significant increase in pickingperformance due to the combi-nation of Interroll Carton WheelFlow /conveyors.

have been carefully agreed, we work out a concept that we can cus-tomise specifically for your intralogistics operation. We do not simplyconcern ourselves with the picking process but also with the peripheraldynamic pallet storage and product supply. We come highly recom-mended with the references cited below:

E X A M P L E : FA S H I O N

C O R T E F I E L I N M A D R I D , S PA I N

d forco- ofyouils

S W I T H G LOW I N G R E F E R E N C E S .

CartonFlow_GB_18.10.11 18.10.11 13:12 Seite 21

Page 26: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

E X A M P L E : H E AT I N G A N D GA S I N D U S T R Y

O E G I N H E S S I S C H O L D E N D O R F, G E R M A N Y

Project: Extension of central warehouse.Products: Components for the heating,

electrical, plumbing and installa-tion industries.

Requirements: Immediate order dispatch anddelivery the following working day

Solution: Interroll Carton Wheel Flow in a “fast picking zone”: two-storeyflow racking system with a total of 20 picking stations and associated filling sections. SKUs: plastic containers (800 x 600 mm conveyed length-wise, 600 x 400 mm conveyedcrosswise)

Advantages: Optimised picking performance, minimised throughput timesthanks to fully automatic storageworkflows, no processing errors.

Project: Renovation of the distributioncentre.

Products: Automotive parts.Requirements: General store for spares.Solution: A quantity of 176 Interroll

Carton Wheel Flow CF1212LR/UR type, beds with 12tracks and full length guides.

Advantages: Maximised space utilisation,higher concentration of smallparts ready for line-side picking, increased accuracyand productivity, optimisedpicking process and ergonomy.

E X A M P L E : AU TO M OT I V E I N D U S T R Y

M G M OTO R I N B R I M I N G H A M , U N I T E D K I N G D O M

CartonFlow_GB_18.10.11 18.10.11 13:12 Seite a21

Page 27: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

E X A M P L E : F O O D D I S T R I B U T I O N

E ATA LY D I S T R I B U T I O N S S R L ,I TA LY

Project: New distribution centre.Products: Food and beverage articles.Requirements: High logistic efficiency,

just-in-time supply; exploitationof warehouse height.

Solution: Interroll Carton Wheel Flow with126 beds of 2,700 x 2,292 mm(capacity until max. 700 kg) – 33 roller tracks each bed – and18 beds of 1,800 x 2,292 mm(capacity until 500 kg) – 22 rollertracks each bed. Weight ofSKUs ranges from 1.5 to 20 kg.

Advantages: Efficient storage and distributionin FIFO configuration; storagecapacity increased by 60-70 %;considerable increase of orderprocessing; radio frequencycontrol; no human mistake.

CartonFlow_GB_18.10.11 18.10.11 13:10 Seite 22

Page 28: INTERROLL CARTON WHEEL FLOW C F 1212 · CARTON WHEEL FLOW C F 1212 INTERROLL ... The main industries are airport, food and beverage, ... within each track

en-U

K O

CT

/201

1. 1

000/

OY/

Interroll is the most global core productprovider for material handling solutions.

Headquartered in Sant’Antonino (Switzerland), we are present in morethan 30 countries.

Please find all sales contacts and addresses atwww.interroll.com/contacts

Centre of Excellence for Dynamic Storage

Interroll SAS310, Rue du Clair BocageB.P. 255Mouilleron le Captif85006 La Roche-sur-YonFranceTel +33 251 37 12 32Fax+33 157 67 99 [email protected]

Interroll reserves the right to modify thetechnical characteristics of all its productsat any time. Technical information, dimensions, dataand characteristics are indicative only.

CartonFlow_GB_18.10.11 18.10.11 13:10 Seite U4