intops forged valves brochure 4 jan 13 for us revised · • meets design requirement of asme...
TRANSCRIPT
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Forbes Marshall is a leader in the area of process efficiency and energy conservation for the process industry. We have
sixty years of experience building steam engineering and control instrumentation solutions with focussed investments
in manufacturing and research and development. We deliver quality solutions in 18 countries. Forbes Marshall is
unique in having extensive expertise in both steam and control instrumentation. This dual expertise has allowed us to
engineer industry specific systems that focus on energy efficiency, environment and process efficiency for diverse
sectors.
Our technical teams are staffed by highly competent engineers. These highly trained professionals have developed
innovative solutions and saved thousands of dollars in process costs for our clients. Our business practices and
processes have combined into a singular philosophy of being trusted partners who provide innovative solutions. It's a
philosophy we are proud to live up to.
We have long standing partnerships with some of the best names in the control instrumentation industry such as Arca,
Codel, Krohne and Shinkawa, to develop, design and supply innovative solutions for measurement and monitoring of
process parameters. With a combination of specialist knowledge and the latest technology, we provide products and
solutions to achieve optimum efficiency. Our products are a unique combination of hardware and software that make
them reliable and accurate.
• Outside screw and yoke construction
• Valves provided with back seating arrangement
• Self aligning two piece gland
• Locking arrangement optional
• Meets design requirement of ASME B16.34 / API 602 /
ISO 15761 / IBR
• Socket weld ends conform to ASME B16.11
• Screwed ends conform to ASME B1.2.1
• Butt weld ends conform to ASME B 16.25
• Welded bonnet optional
• Specially designed die formed graphite packings, controlled clearances between stem, gland and back seat for guaranteed low emissions meet 100 ppm maximum fugitive emission levels.
Features
Dimensions
Forged Steel Bolted Bonnet
Gate Valve - Class 800
Size NB 8 10 15 20 25 32 40 50
L - SP mm 85 85 85 92 105 125 125 135
P - SP mm 6.4 6.4 9.5 12.7 17.5 22.8 28.6 36.5
H - SP mm 165 165 165 175 195 265 265 275
K - SP mm 85 85 85 85 150 150 150 150
Wt.(approx) kg 2 2 2 3 3 8 8 10
Gate Valve - Class 1500
Size NB 8 10 15 20 25 32 40
L - SP mm 92 92 92 105 125 125 135
P - SP mm 6.4 6.4 9.5 12.7 15.9 22 27
H - SP mm 175 175 175 195 265 275 275
K - SP mm 90 90 90 100 150 150 150
Wt.(approx) kg 3 3 3 4 8 10 10
Gate Valve - Class 2500
Size NB 15 20 25 32 40 50
L - SP mm 125 150 180 215 225 250
P - SP mm 11 14 19 24 29 36
H - SP mm 218 218 259 320 320 340
K - SP mm 125 125 160 180 180 200
Wt.(approx) kg 7 7 14 23 23 34
Globe Valve - Class 800
Size NB 8 10 15 20 25 32 40 50
L - FP mm 85 85 92 105 125 125 135 -
L - SP mm 85 85 85 92 105 125 125 135
P - FP mm 6 9 12 17.5 22.5 29.5 35 -
P - SP mm 6 6 9 12 17.5 23 29.5 36
H - FP mm 175 175 175 190 250 250 285 -
H - SP mm 170 170 170 175 190 250 250 285
K - FP mm 90 90 90 100 150 150 150 -
K - SP mm 85 85 85 85 100 150 150 150
Wt-FP(approx) kg 3 3 3 4 8 8 11 -
Wt-SP(approx) kg 2 2 2 3 4 8 8 11
Globe Valve - Class 1500
Size NB 8 10 15 20 25 32 40
L - SP mm 92 92 92 105 125 130 135
P - SP mm 6 6 11 14.5 19 27 31
H - SP mm 175 175 175 190 250 250 255
K - SP mm 90 90 90 100 150 150 150
Wt.(approx) kg 3 3 3 4 8 8 11
Globe Valve - Class 2500
Size NB 15 20 25 32 40 50
L - SP mm 130 150 175 210 220 245
P - SP mm 11 14 19 24 29 36
H - SP mm 220 225 285 320 330 360
K - SP mm 160 160 160 200 200 220
Wt.(approx) kg 8 8 17 25 26 35
Globe Valve
Lift Check Valve - Class 800
Size NB 8 10 15 20 25 32 40 50
L - FP mm 85 85 92 105 125 125 135 -
L - SP mm 85 85 85 92 105 125 125 135
P - FP mm 6 9 12 17.5 22.5 29.5 35 -
P - SP mm 6 6 9 12 17.5 23 29.5 36
H - FP mm 55 55 55 70 105 105 115 -
H - SP mm 55 55 55 65 70 105 105 115
Wt-FP(approx) kg 2 2 2 4 6 6 9 -
Wt-SP(approx) kg 2 2 2 3 4 6 6 8
Lift Check Valve - Class 1500
Size NB 8 10 15 20 25 32 40
L - SP mm 92 92 92 105 125 125 135
P - SP mm 6 6 11 14.5 18 27 31
H - SP mm 65 65 65 70 105 115 115
Wt.(approx) kg 4 4 4 4 7 10 10
Lift Check Valve
Lift Check Valve - Class 2500
Size NB 15 20 25 32 40 50
L - SP mm 186 186 186 232 232 245
P - SP mm 11 14 19 24 29 36
H - SP mm 79 98 110 110 170 190
Wt.(approx) kg 7 12 17 18 22 26
3
Gate Valve
Forged Steel Bolted Bonnet
Forged Steel Bolted Bonnet
* SP - Standard Port
* FP - Full Port
Size Bore Diameter (B)
NB B (Max) B (Min) Dmm
8 14.6 14.2 1010 18 17.6 1015 22.2 21.8 1020 27.6 27.2 1325 34.3 33.9 1332 43.1 42.7 1340 49.2 48.8 1350 61.7 61.2 16
Depth
mm mm
Size Bore Diameter (B)
NB B (Max) B (Min) Dmm mm mm
8 14.6 14.2 1010 18 17.6 1015 22.2 21.8 1020 27.6 27.2 1325 34.3 33.9 1332 43.1 42.7 1340 49.2 48.8 1350 61.7 61.2 16
Depth
Size Bore Diameter (B)
NB B (Max) B (Min) Dmm mm mm
8 14.6 14.2 1010 18 17.6 1015 22.2 21.8 1020 27.6 27.2 1325 34.3 33.9 1332 43.1 42.7 1340 49.2 48.8 1350 61.7 61.2 16
Depth
L 5
‘H’app.
ØP
AIR RELIEF HOLE
ØB
D
ØK
‘H’app.
L 5
ØPØB
D
ØK
‘H’open appx.
L 5
ØP
ØB
D
Dimensions (Imperial Units)
Forged Steel Bolted Bonnet
Gate Valve - Class 800
Size inch 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2
L- SP 3.3 3.3 3.3 3.6 4.1 4.9 4.9 5.3
P- SP 0.3 0.3 0.4 0.5 0.7 0.9 1.1 1.4
H- SP 6.5 6.5 6.5 6.9 7.7 10.4 10.4 10.8
K- SP 3.3 3.3 3.3 3.3 5.9 5.9 5.9 5.9
Wt.(approx) LBS 4.5 4.5 4.5 6.7 6.7 17.9 17.9 22.3
inch
inch
inch
inch
Gate Valve - Class 1500
Size inch 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2
L- SP 3.6 3.6 3.6 4.1 4.9 4.9 5.3
P- SP 0.3 0.3 0.4 0.5 0.6 0.9 1.1
H- SP 6.9 6.9 6.9 7.7 10.4 10.8 10.8
K- SP 3.5 3.5 3.5 3.9 5.9 5.9 5.9
Wt.(approx) LBS 6.7 6.7 6.7 8.9 17.9 22.3 22.3
inch
inch
inch
inch
Gate Valve - Class2500
Size inch 1/2 3/4 1 1 1/4 1 1/2 2
L- SP 4.9 5.9 7.1 8.5 8.9 9.8
P- SP 0.4 0.6 0.7 0.9 1.1 1.4
H- SP 8.6 8.6 10.2 12.6 12.6 13.4
K- SP 4.9 4.9 6.3 7.1 7.1 7.9
Wt.(approx) LBS 15.6 15.6 31.2 50.2 51.3 75.9
inch
inch
inch
inch
Globe Valve - Class 800
Size inch 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2
L- FP 3.3 3.3 3.6 4.1 4.9 4.9 5.3 -
L- SP 3.3 3.3 3.3 3.6 4.1 4.9 4.9 5.3
P- FP 0.2 0.4 0.5 0.7 0.9 1.2 1.4 -
P- SP 0.2 0.2 0.4 0.5 0.7 0.9 1.2 1.4
H- FP 6.9 6.9 6.9 7.5 9.8 9.8 11.2 -
H- SP 6.7 6.7 6.7 6.9 7.5 9.8 9.8 11.2
K- FP 3.5 3.5 3.5 3.9 5.9 5.9 5.9 -
K- SP 3.3 3.3 3.3 3.3 3.9 5.9 5.9 5.9
Wt-FP(approx) LBS 6.7 6.7 6.7 8.9 17.9 17.9 24.6 -
Wt-SP(approx) LBS 4.5 4.5 4.5 6.7 8.9 17.9 17.9 24.6
inch
inch
inch
inch
inch
inch
inch
inch
Globe Valve - Class 1500
Size inch 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2
L- SP 3.6 3.6 3.6 4.1 4.9 5.1 5.3
P- SP 0.2 0.2 0.4 0.6 0.7 1.1 1.2
H- SP 6.9 6.9 6.9 7.5 9.8 9.8 10.0
K- SP 3.5 3.5 3.5 3.9 5.9 5.9 5.9
Wt.(approx) LBS 6.7 6.7 6.7 8.9 17.9 17.9 24.6
inch
inch
inch
inch
Globe Valve - Class 2500
Size inch 1/2 3/4 1 1 1/4 1 1/2 2
L- SP 5.1 5.9 6.9 8.3 8.7 9.6
P- SP 0.4 0.6 0.7 0.9 1.1 1.4
H- SP 8.7 8.9 11.2 12.6 13.0 14.2
K- SP 6.3 6.3 6.3 7.9 7.9 8.7
Wt.(approx) LBS 17.9 17.9 37.9 55.8 58.0 78.1
inch
inch
inch
inch
Globe Valve
Lift Check Valve - Class 800
Size inch 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2
L- FP 3.3 3.3 3.6 4.1 4.9 4.9 5.3 -
L- SP 3.3 3.3 3.3 3.6 4.1 4.9 4.9 5.3
P- FP 0.2 0.4 0.5 0.7 0.9 1.2 1.4 -
P- SP 0.2 0.2 0.4 0.5 0.7 0.9 1.2 1.4
H- FP 2.2 2.2 2.2 2.8 4.1 4.1 4.5 -
H- SP 2.2 2.2 2.2 2.6 2.8 4.1 4.1 4.5
Wt-FP(approx) LBS 4.5 4.5 4.5 8.9 13.4 13.4 20.1 -
Wt-SP(approx) LBS 4.5 4.5 4.5 6.7 8.9 13.4 13.4 17.9
inch
inch
inch
inch
inch
inch
Lift Check Valve - Class 1500
Size inch 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2
L- SP 3.6 3.6 3.6 4.1 4.9 4.9 5.3
P- SP 0.2 0.2 0.4 0.6 0.7 1.1 1.2
H- SP 2.6 2.6 2.6 2.8 4.1 4.5 4.5
Wt.(approx) LBS 8.9 8.9 8.9 8.9 15.6 22.3 22.3
inch
inch
inch
Lift Check Valve
Lift Check Valve - Class 2500
Size inch 1/2 3/4 1 1 1/4 1 1/2 2
L- SP 7.3 7.3 7.3 9.1 9.1 9.6
P- SP 0.4 0.6 0.7 0.9 1.1 1.4
H- SP 3.1 3.9 4.3 4.3 6.7 7.5
Wt.(approx) LBS 15.6 26.8 37.9 40.2 49.1 58.0
inch
inch
inch
4
Gate Valve
Forged Steel Bolted Bonnet
Forged Steel Bolted Bonnet
* SP - Standard port
* FP - Full Port
Size Bore Diameter (B)
B (Max) B (Min) Dinch1/4" 0.57 0.56 103/8" 0.71 0.69 101/2" 0.87 0.86 103/4" 1.09 1.07 131" 1.35 1.33 131 1/4" 1.70 1.68 131 1/2" 1.94 1.92 132" 2.43 2.41 16
Depth
inch inch inch
Size Bore Diameter (B)
B (Max) B (Min) D
1/4" 0.57 0.56 103/8" 0.71 0.69 101/2" 0.87 0.86 103/4" 1.09 1.07 131" 1.35 1.33 131 1/4" 1.70 1.68 131 1/2" 1.94 1.92 132" 2.43 2.41 16
Depth
inch inch inch inch
Size Bore Diameter (B)
B (Max) B (Min) D
1/4" 0.57 0.56 103/8" 0.71 0.69 101/2" 0.87 0.86 103/4" 1.09 1.07 131" 1.35 1.33 131 1/4" 1.70 1.68 131 1/2" 1.94 1.92 132" 2.43 2.41 16
Depth
inch inch inch inch
L 5
‘H’app.
ØP
AIR RELIEF HOLE
ØB
D
ØK
‘H’app.
L 5
ØPØB
D
ØK
‘H’open appx.
L 5
ØP
ØB
D
Gate, Globe, Lift Check - Bolted Bonnet
Materials
Part Name Material
18 Spring Carbon Steel
17 Name Plate Stainless steel
16 Grub Screw Carbon Steel
15 Hand Wheel Nut Carbon Steel
14 Hand Wheel Malleable Iron/ Ductile Iron
13 Screw Forged Carbon steel
12 Eye Bolt and Nut Forged Carbon steel
11 Yoke Sleeve A 439-D2 / Al.Bronze BS 1400 AB2C
10 Gland Flange Carbon Steel / Stainless steel
9 Gland Bush
8 Spindle See page No 5 Trim Material
7 Seat Ring
6 Wedge / Plug
5
Part Name A105 F304 F304L F316 F316L
5 Bolts A193 Gr B7 A193 Gr B7 A193 Gr B7 A193 Gr B7 A193 Gr B7
4 Gland Packing Grafoil Grafoil Grafoil Grafoil Grafoil
3 Gasket Spiral Wound Spiral Wound Spiral Wound Spiral Wound Spiral Wound
2 Bonnet / Cover A105 A182 Gr F304 A182 Gr F304L A182 Gr F316 A182 Gr F316L
1 Body A105 A182 Gr F304 A182 Gr F304L A182 Gr F316 A182 Gr F316L
Part Name F5 F9 F11 F22 A350 LF2
5 Bolts A193 Gr B16 A193 Gr B16 A193 Gr B16 A193 Gr B16 A320-L7
4 Gland Packing Grafoil Grafoil Grafoil Grafoil Grafoil
3 Gasket Spiral Wound Spiral Wound Spiral Wound Spiral Wound Spiral Wound
2 Bonnet / Cover A182 Gr F5 A182 Gr F9 A182 Gr F11 A182 Gr F22 A350
1 Body A182 Gr F5 A182 Gr F9 A182 Gr F11 A182 Gr F22 A350
11
15
17
14
12
10
09
13
04
05
02
08
07
06
01
03
15
17
14
11
12
10
09
04
05
0203
08
06
07
01
16
AIR RELIEF HOLE
05
02
03
18
06
07
01
* Other materials available on request.
Nominal Seating Surface Materials
Cr = Chromium, Ni = Nickel, Co = Cobalt, Cu = Copper (F) Case hardened by Nitriding to a thickness of 0.13 mm (0.005 inch) minimum.(A) HB (formerly BHN) is the symbol for Brinell hardness number as per
ASMTM E 10. (G) This classification includes such trademarked material as Stellite 6 TM, Colmonoy TM, Stoody 6T TM and Wallex 6 TM.(B) Free machining grade of 13Cr are prohibited
(H) Manufacturers Standard hardfacing with a maximum iron content(C) Body and gate seat surfaces should be 250 HB minimum with a 50 HBof 2.5 percent.minimum differential between the body and gate seat surfaces.
(I) Hardness differential between the body and gate seat surface shall be the (D) Manufacturers standard hardness.Manufacturers standard.
(E) Differential hardness between the body and gate seat surface is not required.(J) Manufacturers standard with 30 Ni minimum.
Seat Surface Typical Specification (Grade)Trim Nominal Hardness MaterialNo. Trim (HB, A Minimum) Type Cast Forged Welded
1 F6 C 13Cr ASTM A217 (CA15) ASTM A105 (F6a) AWS A5.9 ER410
2 304 D 18Cr-8Ni ASTM A351 (CF8) ASTM A182 (F304) AWS A5.9 ER308
3 F310 D 25Cr-20Ni ASTM A182 (F310) AWS A5.9 ER310
4 Hard F6 750 (E) Hard 13Cr F
5 Hardfaced 350 (E) Co-Cr A (G) AWS A5.13 E or R CoCr-A
5A Hardfaced 350 (E) Ni-Cr H
6 F6 and 250 (I) and 13Cr and ASTM A217 (CA15) ASTM A182 (F6a) AWS A5.9 ER410Cu-Ni 175 (I) Cu-Ni J
7 F6 and 250 (I) and 13Cr and ASTM A217 (CA15) ASTM A182 (F6a) AWS A5.9 ER410Hard F6 750 (I) Hard 13Cr F
8 F6 and 250 (I) and 13Cr and ASTM A217 (CA15) ASTM A182 (F6a) AWS A5.9 ER410 /Hardfaced 350 (I) Co-Cr A (G) AWS A5.13 E or R CoCr-A
8A F6 and 250 (I) and 13Cr and ASTM A217 (CA15) ASTM A182 (F6a) AWS A5.9 ER410Hardened 350 (I) Ni-Cr H
9 Monel D Ni-Cu Alloy FM Standard
10 316 D 18Cr-8Ni ASTM A351 (CF8M) ASTM A182 (F316) AWS A5.9 ER316
11 Monel and Hardfaced D and 350 (I) Ni-Cu alloy and Trim 5 or 5A FM Standard See Trim 5 or 5A
12 316 and Hardfaced D and 350 (I) 18Cr-8Ni-Mo Trim 5 and 5A ASTM A351 (CF8M) ASTM A182 (F316) AWS A5.9 ER316 See Trim 5 or 5A
13 Alloy 20 D 19Cr-29Ni ASTM A351 (CN7M) ASTM B 473 AWS A15.9 ER320
14 Alloy 20 and Hardfaced D and 350 (I) 19Cr-29Ni and Trim 5 and 5A ASTM A351 (CN7M) ASTM B 473 AWS A5.9 ER320 /See Trim 5 or 5A
Range of Shell Material and MaterialRecommended Trim
and Temperature Low Pressure High Pressure
Carbon Steel A105 Non corrosive water, oil and gas30ºC to 430ºC (86ºF to 806ºF)
Low Temperature Service Cryogenic Service Low Temperature
Carbon Steel A350LF2 - 46ºC to 343ºC (-50ºF to 650ºF) 2 / 12 12 / 5
Alloy Steel
1 1/4% Cr - 1/2% Mo A182 Gr. F11 Non corrosive water, oil and gas 1 / 5 5
2 1/4% Cr - 1% Mo A182 Gr. F22 -10º to 593ºC (14ºF to 1100ºF)
5% Cr - 1/2% Mo A182 Gr. F5 Corrosive water, oil and gas 8 / 5 5
9% Cr - 1% Mo A182 Gr. F91 -10º to 649ºC (14ºF t0 1200ºF)
Forged Stainless Steel Corrosive high temperature service 10 / 12 5
18% Cr - 8% Ni A182 Gr. F304 -10º to 816ºC (14ºF to 1500ºF)
17% Cr - 8% Ni A182 Gr. F304L -10º to 427ºC (14ºF to 800ºF)
18% Cr - 9% Ni - 2% Mo A182 Gr. F316 -10º to 649ºC (14ºF to 1200ºF)
17% Cr - 9% Ni - 2% Mo A182 Gr. F316L -10º to 454ºC (14ºF to 850ºF)
18% Cr - 9% Ni-cb A182 Gr. F347 -10º to 816ºC (14ºF to 1500ºF)
22% Cr - 5Ni - Mo - N (Duplex 4A) A182 F51-UNS S31803 -80º to 300ºC (-112ºF to 572ºF) Duplex 4A Duplex 4A
25% Cr - 7Ni - Mo - N (Duplex 5A) A182 F53-UNS S32750 -80º to 300ºC (-112ºF to 572ºF) Duplex 5A Duplex 5A
25% Cr - 7Ni - Mo - N (Duplex 6A) A182 F55-UNS S32760 -80º to 300ºC (-112ºF to 572ºF) Duplex 6A Duplex 6A
INCONEL 625 INCONEL 625-UNS N06625 -157º to 982ºC (-250ºF to 1800ºF) INCONEL 625 INCONEL 625- ASTM B584 NO6625
INCOLOY 825 INCONEL 825 - UNS N08825 -253º to 540ºC (-424ºF to 1000ºF) INCOLOY 825 INCOLOY 825- ASTM B584 N08825
Material Type Forging ( ASTM/BS ) Service Condition Recommended Trim
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