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7/29/2019 Intra Khalid

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Industrial Training

Mohd Khalid bin Mohd Ashri

54268209085

BETA Mechanical

Supervisor : Dr Mohd. Khalil


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Introduction

Manufacturing services to OEMs

Ems ( Electronic Manufacturing services)

Provide broad range of services includingdesign, prototyping, assembly, testing,product assurance, supply chain management,fulfillment services world wide distribution

and after-sales services. Goal is to become the Solid partners and

Flexible Solution industry by setting thebenchmark for the industry in these key areas.


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History

Established in1917 as manufacturing arm of

IBM Canada

In 1994, became wholly-owned subsidiary of

IBM Canada

Celestica management and Onex acquired the

company from IBM in 1996

Celestica Malaysia Sdn Bhd was established

since 1999


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Overview

Celestica Kulim (CMY) serve in communication

and aerospace sector, currently defense sector

Class 3- high performance electronic product Includes equipment and products where continued performance or

performance on-demand is critical.

(Life Support (Medical equipment), Warfare equipment (missiles), High End

Frame Server, Flight Control System and Aerospace)

Customer: Honeywell, Thales Avionics

Equipment and products where continued performance or performance

on-demand is critical.

Equipment downtime cannot be tolerated and equipment must function

when required.


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Product


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QR & A Organization Chart

QRA Manager

CK Ong

Supplier Focus(SQE)

SupplierEngineering

Receiving and IQASupplier

Engineering

Operation Focus

Quality System

Training andDevelopment

IPQA

Customer Focus(CQE)

Honeywell

Thales


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QR & A Department

Ensures that all aspects of the quality system are properly enforced andmaintained

Co-ordinates and conducts in-process audits

Participates in supplier assessment surveys

Performs inspections in accordance with the quality plans and maintains

quality records Administers the corrective action system

Stops product, process, equipment that do not conform to requirements

Ensures maintenance and calibration of measuring and test equipment

Interfaces with customers and suppliers on quality-related issues

Participates in periodic reviews of the quality system

Provides timely quality reports

Provides training

Defines workmanship standards


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Supplier Focus


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Supplier Focus (SQE) Department

Ensures that all aspects of the quality system are properly enforced andmaintained

Co-ordinates and conducts in-process audits

Participates in supplier assessment surveys

Performs inspections in accordance with the quality plans and maintains

quality records

Administers the corrective action system

Liaise with supplier on quality-related issue

Establish and maintain corrective and preventive action system to prevent

any products from not meeting Celestica & supplier workmanship

standard.

Manage supplier complaints and product safety compliance

Participates in periodic reviews of the quality system

Provides timely quality reports

Defines workmanship standards


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Main Activities and Trainee

Responsibility

Perform First Article Inspection Report

Support IQA & FA lab

Support SQE

Thales In-Flight Entertainment (IFE)

Expose to Machine use in Production

SMT

Wave Soldering Washing Machine

Selective Wave


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First Article

First Article Inspection is one of the primary methods for the

"inspection and testing of vendor components.

FAIR purpose

to provide objective evidence that all engineering design and

specification requirements are properly understood, accountedfor, verified, and documented

to provide a consistent documentation requirement.

FAIR must meet AS9102 aerospace standard that consist 3 main

form:

Form 1 Part Number Accountability

Form 2 Product Accountability

Form 3 Characteristic Accountability, Verification and

Compatibility Evaluation


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Yellow- required

Blue - conditionally require

White - optional


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FAIR require 4 main task Dimension measurement inspection

Optical gauging product (OGP)

Coordinate measuring machine (CMM)

Profile projector

Internal visual inspection(micro-section)

External visual inspection (board appearance)

Ionic Test


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Incoming Quality Assurance (IQA)

Manage receiving inspection operation for inspection ofraw materials received from suppliers / customer / otherCelestica sites.

Initiate IQA MRB meeting to reduce and control materials

inventory in Most Responsible Physician (MRP) and RoomTemperature Vulcanizing (RTV) areas.

Prevent non-conforming materials escape from incominginspection to production floor.

Execute supplier Quality Performance Measure (STS) /Skip Lot inspection program at IQA.

Support SSE on raw material First Article Inspection (FAI).


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IQA flow chart

Start ReceivingIQA

inspectionStore

MRB

RTVScrap

UAI Rework

Vendor

Store


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Supplier Quality Engineering (SQE)

Thales In-Flight Entertainment (IFE)

- Smart Video Display Unit(SVDU)

Quality inspection

- Functional

- Visual mechanical inspection(VMI)

- Cosmetic


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Example of defect component

Bending

Dented

Scratches

Bending


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Spring Helicoil out

Helicoil

out

No Hole

Pem Nut Out


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Machine use in Production

SMT machine- method for constructing electronic circuits in which the components

are mounted directly onto the surface of PCBs. It replaced the through-hole

technology(PTH) construction method of fitting components .

SMT DEK

Glue (GL-V)

XPF/CP

BTU OVEN

POST REFLOW

QP/GSM

BTU Oven

QP/GSM XPF/CP

Glue (GL-V)


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Washing machine-cleaning system provides automated, aqueous cleaning,

contaminant fluid and particle removal from PCBA while minimizing

overall cost.


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Conclusion

Wide exposure and exploration to real workingenvironment, culture and challenges especially in

aerospace industry.

Gain more knowledge and information aboutworking environment guide with experience

worker with different level.

Improve skill in communication, technical,

management and team-work.

Experience ethical and professional work culture.


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Recommendation

Students need to expose a complete

preparation and expectations to real

working environment.


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Thank You

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