introduction
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Introduction. Graeme Orr, Atyrau, April 2011. Contents. VWS - a short introduction Presentation Questions. Veolia Water Solutions & Technologies (VWS). The world leader in water treatment water treatment specialist for industry and municipalities design & build of complete installations - PowerPoint PPT PresentationTRANSCRIPT
Introduction
Graeme Orr, Atyrau, April 2011
Contents
VWS - a short introductionPresentationQuestions
Veolia Water Solutions & Technologies (VWS)The world leader in water treatment
• water treatment specialist for industry and municipalities • design & build of complete installations• design and implementation of technological solutions• the technology division of Veolia Water• 130 subsidiaries in 57 countries• 9,500 employees• €2.5billion revenue in 2009
VWS WestgarthDesign & Build of turnkey water treatment systems:
• Offshore Injection Watersulphate removal plant (SRP)
• Produced Water Treatmentboth on and offshore applications
• Sea Water Reverse Osmosis (SWRO)municipal/industrial applications
• V-Care (VWS Westgarth Upstream Services brand)services, maintenance, spares & monitoring
How the correct selection of after sales service provider can impact process reliability and upstream production
Graeme Orr, Atyrau, April 2011
The Situation
Your organisation has just invested a large amount of money on new equipmentYour supplier has just given you the manuals. And gone home, leaving you to operate
Some manuals are better than others
But now it needs to work, and repay your investment
So who will now take care of your plant?
This guy?
Good job!
So who will now take care of your plant?
Maybe this one?
With the correct spare parts of course!
The PointYou need to choose your service provider carefully, and do not want to take risks with your expensive new plant
The SolutionThe best people to support you in making your plant perform are those that designed and built it
If your supplier cannot do this, is it a wise decision to buy from them?
Ask your purchasing department exactly why they are a little bit cheaper
“The quality of equipment is remembered long after the purchase price is forgotten”
“Expert assistance is much lower cost than repair”
A Typical Service PackageA good supplier should be able to offer a range of services to ensure a productive and reliable plant:
• commissioning• operation• upgrades• spares• training• chemicals• data acquisition & review• technical support
Can your supplier offer this?Why not?
V-CareTM Services
V-CareTM Offshore Services
V-CareTM Onshore Services V-CareTM
Maintenance
V-CareTM Engineering
Services V-CareTM Training Services
V-CareTM Spares
Management
HydrexTM Chemicals
The V-CareTM Family
Example: V-CareTM Remote Monitoring
ICSS Tag No.Hold
FPSO / PLATFORM OFFSHORE ONSHORE OFFICES
East Kilbride
Brazil Office
Gloucester Office
Houston Office
Service Engineer Laptop
Satellite Tx from Vessel into Internet
Vessel LAN network
Westgarth Regional networks
Internet
Firewall
Red Lion Gateway
Case Study 1 – South Arne Platform
Oil production platform in the central North Sea
• Sulphate removal system designed and built by VWS Westgarth
• Commissioning completed May 2002
• Client takes over plant• Performance deteriorates• Client invites VWS Westgarth
back under contract to restore performance
• V-CareTM contract begins January 2003
Case Study 1 – South Arne
Water injection efficiency improved from 63% to 72% from 2002 to 2003Plant availability stable at 99.6% for 2003
Veolia leave Platform V-CareTM put in place
Case Study 2 – Platform ‘A’
Large tension leg platform located offshore Brazil
• 280,000BPD sulphate removal plant designed and built by VWS Westgarth
• Commissioning completed December 2009
• V-CareTM contract started immediately
Case Study 2 – Platform ‘A’The efficiency of the SRU has increasedThe volume of water injected reflects the reliability of the system and the improvements carried out
P51 - VOLUME OF WATER INJECTED (MONTHLY AVERAGE)
0
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/20
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10
m3
/da
y
volume of water injected
Linear (volume of water injected)
Case Study 3 – Platform ‘B’
Large tension leg platform located offshore Brazil
• 300,000BPD sulphate removal plant designed and built by VWS Westgarth
• Commissioning completed November 2008
• No V-CareTM contract• Platform ‘A’ is still in the
fabrication yard in the background
Case Study 3 – Platform ‘B’Veolia left the platform after commissioningFrom this time, the efficiency of the SRU has been reducing and the volume of water injected has been decreasing
AVAILABILITY OF THE SRU
0
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100
28/1
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28/0
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% o
f ti
me
on
lin
e
avaiability of the SRU
Linear (avaiability of the SRU)
End of commissioning, Veolia leave the platform.
Case Study 4 – FPSO
FPSO (Floating Production, Storage & Offloading) facility, located offshore Brazil
• 250,000BPD sulphate removal plant designed and built by VWS Westgarth
• Commissioned December 2009• V-CareTM contract begun June
2010
Case Study 4 – FPSOSince June 2010: VWS Westgarth offshore engineers have been giving training to the operators and supervising the SRU operation
Following VWS Westgarth technical assistance, the overall deviation of water injected against target has decreased from 23.9% to 6.5%
P53 - VOLUME OF WATER INJECTED PER DAY
0
5000
10000
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30000
01/0
8/20
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15/0
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29/0
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26/0
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10/1
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07/1
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21/1
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02/0
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16/0
1/20
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30/0
1/20
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13/0
2/20
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27/0
2/20
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13/0
3/20
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27/0
3/20
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10/0
4/20
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24/0
4/20
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08/0
5/20
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22/0
5/20
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05/0
6/20
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19/0
6/20
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03/0
7/20
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17/0
7/20
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31/0
7/20
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14/0
8/20
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28/0
8/20
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11/0
9/20
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25/0
9/20
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m3
/da
y
Beginning of Veolia technical assistance (offshore support and remote monitoring)
Overall deviation of volume of water injected and target = 23.9%Overall deviation of volume of water injected and target = 6.5%
Case Study 4 – FPSOSRU above benchmark (86.3%) since June 2010
EFFICIENCY OF THE SRU
JAN - DEC 2009 JAN - MAY 2010 JUNE - SEPT 20100
10
20
30
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60
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80
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100
% o
f eff
icie
ncy
Benchmark
ConclusionsFrom our own experience in providing V-CareTM support we can conclude that:
• complex process plant must be managed carefully to optimise performance, it is not ‘fit and forget’
• the supplier/designer should be able to offer after sales support and has an interest in making sure the plant works well
• a strong supplier/owner partnership has mutual benefits• the lowest cost supplier is usually not the best one, when calculating
taking whole life cost factors• loss of production is always many times more costly than taking proper
care of plant
Thank You Спасибо