INTRODUCTION

LOCATION: ROSTAR PRECISION INC. 135 DEVON ROAD

BRAMPTON, ONTARIO, L6T 5A4CANADA

PRODUCT: High Precision Machined and

Assembled Components Product Development.

MARKETS: Aerospace, Defense, Telecommunications, Commercial, Biomedical, Nuclear, Fiber Optic

and High Volume.

CAPABILITIES: CNC Milling, Turning, Grinding, Assembly, CMM Inspection, Coating/Painting

QUALITY CONTROL: AS-9100 ( Rev B )AndIS0-9001:2000Certificate Number C0000254-1

FACILITY: 16,000 Sq.Ft. Manufacturing, Low-Medium-High Volume, Developmental & Tooling

2,500 Sq. Ft. Office & Administration1,300 Sq. Ft. Engineering & Programming800 Sq. Ft Deburring & Assembly

PERSONNEL: 30 (Present) Skilled Tradesmen & Technicians

TRAINING: In-House Facilities

CONTACT: Bill HristovskiPresident

OWNWERSHIP: 100% Canadian Sole ProprietorshipBill Hristovski, President

INCORPORATED: 1976

COMMUNICATION: Tel: (905) 790-9155Fax: (905) 790-9159E-Mail: billh@rostar.ca elaineh@rostar.ca

QUALITY CONTROL

ONE (1) DEA CMMSCIROCCO 14.09.07  Ultra High Accuracy Co-ordinate Measuring System(Slant/Bridge Type)Measuring Range: X-55”, Y-34”, Z=26”5-Axis CNCFully ProgrammableSoftware; Tutor for Windows, and PC-Dmis CAD ++Date of Manufacture; 1998

ONE (1) DEA CMMMISTRAL 7.7.5 Ultra High Accuracy Co-ordinate Measuring System(Slant/Bridge Type)Measuring Range: X-27.5”, Y-27.5”, Z=19.6”5-Axis CNCFully ProgrammableSoftware; Tutor for Windows, and PC-Dmis CAD ++Date of Manufacture; 2002

ONE (1) BROWN & SHARP CMMMICROXCEL PFX 454

Ultra High Accuracy Co-ordinate Measuring System(Slant/Bridge Type)Measuring Range: X-15.7”, Y-19.6”, Z=13.78”5-Axis CNCFully ProgrammableSoftware; Tutor for Windows, and PC-Dmis CAD ++Date of Manufacture; 2000

TWO (2) VIDEO/OPTICAL INSPECTION MICROSCOPE SYSTEMS GZ-6P MicroscopePair of 15x Wide field EyepiecesImage PortMountable Focusing ArmHigh resolution Color Camera

ONE (1) STARRETT OPTICAL PROJECTOR

Screen diameter; 16” With precision cross-lines and calibration markingsHorizontal travel; X-axis 12”Vertical travel; y-axis 6”Focus travel; Z-axis 2.1”Capacity b/w Centres 12”Load Capacity; 10 kgMeasurement and Display System;Linear Heidenhain Scales (0.001mm resolution)Angular Digital protractor (1 minute resolution)Date of Manufacture; 2006

INSPECTION MEASURING EQUIPMENTS

·        Height Masters·        Gauge Blocks·        Bore Gauges (SUNNEN) 0.4590” to 6.0000”·        Bore Gauges (DIATEST) 0.0300” to 0.8000” ·        Bower Internal Bore Gauging ·        Sigma Air Gauges System·        Micrometers: 0.0000” – 12.0000”·        Plug Gauges ·        Ring Gauges·        Surface Analyzer·        Combination Bench Centers·        Optical Comparator·        Digital Height Master·        Unified and Metric Thread Gauges·        Hardness Tester·        Angle Blocks·        Rotary Tables·        Pin Gauges

SYSTEM INFORMATION & SOFTWARE

NETWORK SERVER: 

MICROSOFT WINDOWS SERVER 2008

SHOP CONTROL SOFTWARE Rostar Operational System (customize shop control software)Vista manufacturing software by DCD Corp.Crystal Report Writer Version. 6.0 Professional

CAD/CAM SOFTWARE

MastercamX Predator DNC

DNC SYSTEM Through the use of a Multi-DNC system, and ftp server we are able to take a part program off our network server and send it directly into the machining center’s memory. The operator now has the flexibility to proof the program and then send it back to the DNC Terminal to allow any additional editing as required.

CLIENT CONNECTIONS with ROSTAR PRECISION INC. Connect onto network through the facility of an FTP address that we have set up On site. We issue our client’s a Login and password, to ensure a secure avenue for transfer of drawings or other forms of electronic data. Send us drawings through e-mail to elaineh@rostar.ca securely and conveniently.

CNC MACHINING CENTRE

SIX (6) MATSUURA RA-2G HIGH SPEED PALLET CHANGER

CNC 3 Axis Vertical Machining CentreWork Table: 28.3” X 17.3”Loading Capacity: 250 kgAxis Travel: X-26.0”, Y-18.11”, Z-19.09”Spindle: 50–15,000 rpm, 12 HP, BT-40Rapid Traverse X/Y/Z: 1575/1575/1181 ipmNo of Tools:30 Tools MagazineNo of pallets: 2CNC Control: Yasnac J300 BDate of Manufacture; 2000

ONE (1) MATSUURA ES-450 HII HIGH SPEED PALLET CHANGER

CNC 4 Axis Horizontal Machining CentreWork Table: 11.8” X 11.8”Loading Capacity: 166 kgAxis Travel: X-17.7”, Y-15.7”, Z-15.7”Spindle: 50-15,000 rpm, 10 HP, BT-40Rapid Traverse X/Y/Z: 1181/1181/1181 ipmNo of tools: 30 Tools MagazineNo of pallets: 2Indexing: 1 DegreeCNC Control: Fanuc 18 i-MDate of manufacture; 2000

TWO (2) MATSUURA RA-4G HIGH SPEED PALLET CHANGER

CNC 4 Axis Vertical Machining CentreWork Table: 39.3” X 12.29”Loading Capacity: 500 kgAxis Travel:X-40.15”, Y-21.65”, Z-20.07”Spindle: 50 – 15,000 rpm, 10 HP, BT-40Rapid Traverse X/Y/Z: 1181/1181/1181 ipmNo of Tools:30 Tools MagazineNo of Pallets: 2CNC Control: Yasnac J300Date of Manufacture; 2000

ONE (1) MATSUURA RA-IVF PALLET CHANGER

CNC 4 Axis Vertical Machining CentreWork Table: 39.3” X 19.2”Loading Capacity: 500 kgAxis Travel: X-40.15”, Y-20.07”, Z-20.07”Spindle: 30-8000 rpm, 10HP, CAT-40Rapid Traverse X/Y/Z: 945/945/708 ipmNo of Tools:30 Tools MagazineNo of Pallets: 2CNC Control: Matsuura System I80 ControlDate of Manufacture; 1998

ONE (1) MATSUURA RA-IVF PALLET CHANGER

CNC 3 Axis Vertical Machining CentreWork Table: 39.3” X 19.2”Loading Capacity: 500 kgAxis Travel: X- 40.15”, Y-20.07”, Z-20.07”Spindle: 30-8000 rpm, 10 HP, CAT-40Rapid Traverse X/Y/Z: 945/945/708 ipmNo of Tools:30 Tools MagazineNo of Pallets: 2CNC Control: Matsuura System I80 ControlDate of manufacture; 1997 

ONE (1) MATSUURA RA-IIIF PALLET CHANGER CNC 3 Axis Vertical Machining CentreWork Table: 31.4” X 16.5”Loading Capacity: 300 kgAxis Travel: X- 31.5”, Y-17.3”, Z-19.09”Spindle: 30-8000 rpm, 10 HP, CAT-40Rapid Traverse X/Y/Z: 945/945/708 ipmNo of Tools:30 Tools MagazineNo of Pallets: 2CNC Control: Matsuura System I80 ControlDate of manufacture; 1997 

ONE (1) MAKINO 40-A60 PALLET CHANGER CNC 4 Axis Horizontal Machining CentreWork Table: 16” x 16”Loading Capacity: 175 kgAxis Travel: X-17.0”, Y-15.5”, Z-22.0”Spindle: 30-6000 rpm, 15 HP, CAT-40Rapid Traverse X/Y/Z: 350/350/350 ipmNo of Tools: 60 Tools MagazineNo of Pallets: 2CNC Control: Fanuc 11M 4 AxisDate of Manufacture; 1987

ONE (1) MATSUURA MAM-700 HG PALLET CHANGER

CNC 4 Axis Horizontal Machining CentreWork Table 19.69” x 19.69”Loading Capacity: 500 kgAxis Travel: X–29.53”, Y–23.6”, Z–24.62”Spindle: 30–10,000 rpm, 30 HP, BT-40Rapid Traverse X/Y/Z: 945/945/945 ipmNo of Tools:60 Tools MagazineNo of Pallets: 2CNC Control: Yasnac J300 (64-bit Processor)Date of Manufacture; 1998 ONE (1) MATSUURA MC 1000VG CNC 3 Axis Vertical Machining CentreWork Table: 45.28” X 20.08”Loading Capacity: 900 kgAxis Travel: X-40.15”, Y-21.65”, Z-20.07”Spindle: 50-15000 rpm, 15 HP, BT-40Rapid Traverse X/Y/Z: 945/945/945 ipmNo of Tools:30 Tools MagazineCNC Control: Yasnac J300 BDate of Manufacture; 1998

ONE (1) TOSHIBA VMC-650

CNC 4 Axis Vertical Machining CentreWork Table: 70.9” x 32.5”Loading Capacity: 2000 kgAxis Travel: X-51.2”, Y-31.5”, Z-24” Spindle: 20-5000 rpm, 15HP, CAT-50Rapid Traverse X/Y/Z: 630/630/630 ipmNo of Tools:24 Tools MagazineCNC Control: Tosnuc 888 (32-bit processor)Date of Manufacture; 1995

ONE (1) DOOSAN MV 3016L

CNC 4 Axis Vertical Machining CentreWork Table: 36.2” x 16.9”Loading Capacity: 500 kgAxis Travel: X-30.6”, Y-16.1”, Z-20.1” Spindle: 12000 rpm, 15HP, CAT-40Rapid Traverse X/Y/Z: 1,417/1,417/1,260 ipmNo of Tools: 24 Tools MagazineCNC Control: Fanuc Oi-MCDate of Manufacture; 2006

ONE (1) HAAS VR-11

CNC 5 Axis Vertical Machining CentreWork Table: 120.0” x 28.0”Loading Capacity: 1814 kgAxis Travel: X-120.0”, Y-40.0” , Z-30.0” , A,B +/-32 DegSpindle: 15000 rpm, 30HP, BT-40Rapid Traverse X/Y/Z: 360/600/600 ipmNo of Tools: 32 Tools MagazineCNC Control: Haas CNC ControlDate of Manufacture; 2009

TOOL ROOM

TWO (2) PARLEC TOOL PRESETTERPARSETTER SERIES 1000 TMM

TWO (2) CINCINNATI UNIVERSAL TOOL & CUTTER GRINDER TWO (2) MAKINO UNIVERSAL TOOL & CUTTER GRINDER

CNC LATHE TURNING

ONE (1) DAEWOO CNC TURNING CENTREMODEL: Puma-8S CNC 2 Axis Chucker LatheTurn 8”Swing Distance 20”Centre Distance 20”Spindle Bore 2.40”5000-RPM Spindle, 20HPKennametal Quick Change Tooling8” SMW 3 Jaw Quick Change ChuckCNC Control Fanuc 16-TADate of Manufacture; 1995

ONE (1) DAEWOO CNC TURNING CENTREMODEL: Puma-8S

CNC 2-Axis Chucker LatheTurn 8”Swing Distance 20”Centre Distance 20”Spindle Bore 2.40”5000 RPM Spindle, 20HPKennametal Quick Change Tooling8” SMW 3 Jaw Quick Change ChuckCNC Control Fanuc 16-TALNS Quick Load Bar FeederDate of Manufacture; 1995

ONE (1) DAEWOO CNC TURNING CENTREMODEL: Puma-240B

CNC 2-Axis Chucker LatheTurn 13.8”Swing Distance 20.7”Centre Distance 21.6”Spindle Bore 2.64”4500 RPM Spindle, 25HP12 Stations Tool Turret8.25” Jaw ChuckCNC Control Fanuc 21i-TBDate of Manufacture; 2006

ONE (1) DAEWOO CNC TURNING CENTREMODEL: Lynx-220A

CNC 2-Axis Chucker LatheTurn 12.6”Swing Distance 20.1”Centre Distance 12.7”Spindle Bore 1.822”6000 RPM Spindle, 20HP12 Stations Tool Turret6.5” 3 Jaw ChuckCNC Control Fanuc TDate of Manufacture; 2006

ONE (1) NAKAMURA TOME CNC TURNING CENTREMODEL: SC-300L

CNC 2 Axis LatheTurn 13.78”Swing Distance 22.05”Centre Distance 43”Spindle Bore 3.35”3500-RPM Spindle Speed, 30HP12 Stations Tool Turret12” 3 Jaw ChuckCNC Control Fanuc 21-TDate of Manufacture; 1997 ONE (1) NAKAMURA TOME CNC TURNING CENTREMODEL: 20II

Lens Quick Load Bar FeederProgrammable parts catcherCNC sub-spindleParts off detectionTurret collision detection systemPart eject conveyorN -T tool setter – C (autotype)Part program storage and editing 40mCNC Control Fanuc 18TADate of Manufacture; 1998

MANUAL MACHINES

FOUR (4) BRIDGEPORT BR2J Turret Milling Machine with DROWork Table 78” x 18”4200-RPM Spindle, 2 HP

TWO (2) HARDINGE Tool Room Lathe with DROSwing Over Bed 8”Spindle Bore 1”3000-RPM Spindle, 1.5 HPDate of Manufacture; 1983 ONE (1) TACCHELLA 1018 UM

Universal High Precision Cylindrical Grinding MachineExternal, InternalAutomatic Grinding CycleGrinding Dia 14”Grinding Length 40”Date of Manufacture 1988 ONE (1) ACER AGS-1224AHD Precision Surface GrinderGrinding Capacity 12” x 24” Date of Manufacture; 2000

ONE (1) JONES AND SHIPMAN 540 Precision Surface GrinderGrinding Capacity 6” x 12”

ONE (1) LAPMASTER 24 ONE (1) BANDSAWHYD MECH 12 ONE (1) COOLANT MANAGEMENT SYSTEM

ELECTRIC DISCHARGE MACHINE (EDM)

ONE (1) MITSUBISHI EDM GANTRY 500

CNC microprocessor 32-bitDigital AC-servo driveAxis speed X, Y, Z max.2000 (78.7”/min.)Setting (command) units (0.001 or 0.0001)X/Y/Z inside work area (20.7” x 15.7” x 14.8”)Y (from electrode changer and loading position, 26.6”)Bearing surface (W x D) (28.7” x 24.8”)Load Capacity (2,200 lbs)INTERGRATED C-AXIS:Number of revolutions-adjustable (10 or 20 rpm)Angle positioning (0.001 degree)Load Capacity (110 lbs)Maximum head load (220 lbs)Maximum clearance electrode clamping chuck to work table (22.6”)Date of Manufacture; 1997 

DEBURRING & ASSY

TWO (2) VIDEO/OPTICAL MICROSCOPE SYSTEMS GZ-6P MicroscopePair of 15x Wide field EyepiecesImage PortMountable Focusing ArmHigh resolution Color Camera

ONE (1) PEMSERTER SERIES4

TWO (2) TUMBLE DEBURING

TWO (2) BEVEL MILL

SHEET METAL CAPABILITIESTHROUGH ASSOCIATED COMPANY

EQUIPMENT Amada Vipros Queen Punch Press - 1996 + .004”Amada Pega 357 CNC Punch Press - 1994 + .004”Amada RG100 10’ CNC Brake Press - 1996 + .002”Amada LCE-655 CNC Laser - 1995 + .0004”Amada RG-80 NC Brake Press (80t.) - 1994 + .002”Canox 250 amp air cooled tig welder - 1994Lincoln 350 amp digital water cooled tig - 1995Various presses re: hardware installations/ special apps.10 ft. Chicago Brake SOFTWARE Amada 2D CAD/CAM softwareImports DXF and IGES Files

SHEET METAL CAPABILITIESTHROUGH ASSOCIATED COMPANY

EQUIPMENT Amada Vipros Queen Punch Press - 1996 + .004”Amada Pega 357 CNC Punch Press - 1994 + .004”Amada RG100 10’ CNC Brake Press - 1996 + .002”Amada LCE-655 CNC Laser - 1995 + .0004”Amada RG-80 NC Brake Press (80t.) - 1994 + .002”Canox 250 amp air cooled tig welder - 1994Lincoln 350 amp digital water cooled tig - 1995Various presses re: hardware installations/ special apps.10 ft. Chicago Brake SOFTWARE Amada 2D CAD/CAM softwareImports DXF and IGES Files