introduction of blocked carboxylic acid

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1 Introduction of Blocked carboxylic acid ELECTRONICS & INFORMATION TECHNOLOGY SALES DEPT. FUNCTIONAL CHEMICALS & POLYMERS DIVISION 20-3, EBISU 4-CHOME, SHIBUYA-KU, TOKYO 150-6019 JAPAN TEL : +81-3-5424-6614 FAX : +81-3-5424-6814 E-mail : [email protected] Blocked carboxylic acid is a compound with a latent carboxyl group . Issued date : Oct, 19, 2020 Ver.1

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Page 1: Introduction of Blocked carboxylic acid

1

Introduction of Blocked carboxylic acid

ELECTRONICS & INFORMATION TECHNOLOGY SALES DEPT.

FUNCTIONAL CHEMICALS & POLYMERS DIVISION

20-3, EBISU 4-CHOME, SHIBUYA-KU, TOKYO 150-6019 JAPAN

TEL : +81-3-5424-6614 FAX : +81-3-5424-6814

E-mail : [email protected]

Blocked carboxylic acid is a compound with a latent carboxyl group.

Issued date : Oct, 19, 2020

<Ver.1>

Page 2: Introduction of Blocked carboxylic acid

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About Blocked carboxylic acid

・ Compound which generates carboxylic acid by thermal dissociation of blocked agent

Outline of Blocked carboxylic acid

CR1

O

OH+

H2C

CH

OR2 R1

C

O

OCH

CH3

OR2Carboxylic acid Blocked agentBlocked carboxylic acid

(Hemiacetal ester)

Dissociation

by heatCR1

O

OH+

H2C

CH

OR2 R1

C

O

OCH

CH3

OR2

CR1

O

OH+

H2C

CH

OR2 R1

C

O

OCH

CH3

OR2

Blocked agent

Features of Blocked carboxylic acid

・ Highly active carboxyl groups can be temporarily inactivated.

・ It is a liquid compound with high solubility and compatibility to organic solvents

and epoxy resin.

・ Regeneration of carboxylic acid can be controlled by the choice of carboxylic

acid and the blocked agent.

Page 3: Introduction of Blocked carboxylic acid

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Features of Blocked carboxylic acid -1 ~Inactivation~

CR1

O

OH+

H2C

CH

OR2 R1

C

O

OCH

CH3

OR2

Carboxylic acid Blocked agent Blocked carboxylic acid

Active Inactive

Blocked carboxylic acid can temporarily inactivate the active carboxyl groups.

Advantages of this feature

・ Blocked carboxylic acid is very useful as a latent hardener for epoxy resin

compositions.

・ Epoxy resin composition using blocked carboxylic acid has excellent storage

stability.

Page 4: Introduction of Blocked carboxylic acid

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ItemCarboxylic acid

(1,2,4-Trimellitic acid)

Blocked carboxylic acid

(Blocked1,2,4-Trimellitic acid)

Structure

Appearance PowderTransparent

liquid

Solubility,

CompatibilityLow (Hard to dissolve) High (Easy to dissolve)

Features of Blocked carboxylic acid -2 ~Solubility~

OH

OH

O

O

O

HO O

O

O

O

O-R

O-R

O

OR-O

Item

Solubility and compatibility (50wt%)

n-Hexane

(SP=7.27)

MIBK

(SP=8.58)

Butyl acetate

(SP=8.69)

Benzene

(SP=9.16)

Bisphenol A

diglycidyl ether

Carboxylic acid

(1,2,4-Trimellitic acid)Insoluble Insoluble Insoluble Insoluble Insoluble

Blocked carboxylic acid Soluble Soluble Soluble Soluble Soluble

Page 5: Introduction of Blocked carboxylic acid

0

20

40

60

80

100

0 20 40 60 80 100 120 140 160 180 200

Wei

ght

(%)

Temperature (℃)

5

Low

●Blocked agent A

●Blocked agent B

●Blocked agent C

High

R1

CO

CHOR2

O CH3

CR1

O

OH

Heat

10ºC/min

Regeneration behavior of carboxyl group in Blocked carboxylic Acid

・Carboxylic acid:1, 2, 4-Trimellitic acid

・Blocked agent:3 types in different structure(A, B, C)

Dissociation temperature can be controlled by the choice of the blocked agent.

Features of Blocked carboxylic acid -3 ~Regeneration~

Page 6: Introduction of Blocked carboxylic acid

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Use as a latent hardener for epoxy resin composition

ItemCarboxylic acid/

Epoxy curing system

Blocked carboxylic acid/

Epoxy curing system

Advantage

• Good cured film property

(Thermal stability, Transmittance,

Chemical resistance, Light

resistance, Adhesion, etc)

• Good cured film property

(Thermal stability, Transmittance,

Chemical resistance, Light

resistance, Adhesion, etc)

• Excellent storage stability

(One component type possible)

• High solid composition possible

• High latitude in formulation

• High cross-linked cured film can

be obtained

Weak point

• Poor storage stability

(Two component recommended)

• Not suitable for high solid

composition

• Low latitude in formulation

• Not suitable for thick film

application (Appearance of Void)

• Not suitable for water-based

composition

The weak point resolves by applying Blocked carboxylic acid.

Cured film property improves by adding hardener in large amount.

Page 7: Introduction of Blocked carboxylic acid

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Epoxy resin Cured film

OH

O

R1O

R2O

O

OHR1

R2

Carboxylic acid

Heat

Scheme of Blocked carboxylic acid/Epoxy curing system

Carboxylic acid/Epoxy curing system

Blocked carboxylic acid/Epoxy curing system

Blocked

carboxylic acid

+O

R3

Heat

O

O

OHR1

R3

+C

R1

O

OH+

H2C

CH

OR2 R1

C

O

OCH

CH3

OR2

R1 C

O

OCH

CH3

OR2Epoxy resin

Cured film Blocked agent

Vaporize

Page 8: Introduction of Blocked carboxylic acid

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Application example of Blocked carboxylic acid technology

Compatibility

LED

sealant

Thermal

nonlinearity

PaintThermal

lithography

resin

Heat

latency

Resist ink

Polarity

conversion

Chemical

Mechanical

Polishing

Blocked carboxylic

acid/Epoxy

curing system

Low viscosity

at high solid content

High crosslink

density

Binder

for Inkjet

Coating agent

for LCD

Solder

flux

Reducing

Conductive

paste

Temperature

control of

desorption

Page 9: Introduction of Blocked carboxylic acid

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Blocked carboxylic acid ~Product list~

Product nameType of

Carboxylic acid

Type of Blocked

agent

Type of Blocked

carboxylic acid1)

NOFCURE™ TN-1 Trifunctional Mono-alkyl Type A

NOFCURE™ TN-2 Multifunctional Mono-alkyl Type A

NOFCURE™ TN-5 Trifunctional Mono-alkyl Type A

NOFCURE™ TN-6 Tetrafunctional Mono-alkyl Type A

SANTACID™ D Bifunctional Di-alkyl Type B

SANTACID™ G Bifunctional Di-alkyl Type B

1) Type A: Addition reaction of polyhydric carboxylic acid and alkyl vinyl ether

Type B: Polyaddition reaction of dicarboxylic acid and divinyl ether

Page 10: Introduction of Blocked carboxylic acid

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Type of Blocked carboxylic acid

B type:Dicarboxylic acid and divinyl ether

A type:Polyhydric carboxylic acid and alkyl vinyl ether

Features

• Generates polyfunctional carboxylic acid. High cross-linked cured film

can be obtained when combined with epoxy resin.

• Recommended application; Coating agent

Features

• Generates bifunctional carboxylic acid. Oxides on metal surface can be

removed with the generated carboxylic acid.

• Recommended application; Solder flux, Conductive paste, Sealant

Page 11: Introduction of Blocked carboxylic acid

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Blocked carboxylic acid ~Property~

Product nameRecommended

application

Curing

condition

Active

Ingredient solventViscosity3) Acid equivalent

weight4)

(℃) (wt%) (mPa・s) (g/mol)

NOFCURE™ TN-1

Coating agent

140 or higher 60 PGMEA1) 7 260

NOFCURE™ TN-2 170 or higher 67Aromatic

hydrocarbon30 420

NOFCURE™ TN-5 130 or higher 60 PGMEA1) 6 260

NOFCURE™ TN-6 100 or higher 60 PGMEA1) 7 250

SANTACID™ D Solder flux

Conductive paste

Sealant

220 or higher 77

MTEM 2)

Alkyl divinyl

ether

25,000 385

SANTACID™ G 200 or higher 91Alkyl divinyl

ether4,000 150

1) PGMEA:2-Acetoxy-1-methoxy propane (CAS registry number:108-65-6, Boiling point:146 ℃)

2) MTEM:Tetraethylene glycol dimethyl ether (CAS registry number:143-24-8, Boiling point: 275 ℃)

3) Measurement temperature : 25 ℃

4) Acid equivalent weight is the product’s value.(Including solvent)

Numerical values are typical values and are not guaranteed as standard values.

Page 12: Introduction of Blocked carboxylic acid

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Blocked carboxylic acid ~Regulatory information~

Product nameENCS

(JAPAN)KECL

(Korea)IECS

(China)

NECSI

(Taiwan)

EINECS

(EU)

NOFCURE™ TN-1 Registered Registered Registered Registered Unregistered

NOFCURE™ TN-2 Registered(Maximum 10 t/year)

Unregistered Unregistered Registered Unregistered

NOFCURE™ TN-5 Registered UnregisteredRegistered(Maximum 9.99

t/year)

Registered Unregistered

NOFCURE™ TN-6 Registered(Maximum 1 t/year)

Unregistered Unregistered Unregistered Unregistered

SANTACID™ D Registered(Maximum 1 t/year)

Unregistered Unregistered Registered Unregistered

SANTACID™ G Registered(Maximum 1 t/year)

Unregistered Unregistered Registered Unregistered

*If you have any request for a registration of unregistered blocked carboxylic acid, please let us know.

Page 13: Introduction of Blocked carboxylic acid

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・ Blocked carboxylic acid can not be used for water-based coating

agent because the dissociation of block agent will be promoted.

・ Coating agent which contains solvent with hydroxyl group (alcohol

etc.), reaction accelerator and other acid substances may promote

dissociation of block agent. Therefore, please determine the use of

coating agent after the confirmation of its storage stability(viscosity

change) .

・ NOFCURE products have high flammability. Therefore, it needs to

be kept away from heat, sparks, flames and static electricity. For

further details, please refer to the SDS of each product.

Precautions for designing coating agents

※NOFCURE and Santacid are trademark of NOF CORPORATION.