introduction of efb treatment machines - … treatment machine.pdf · 2014-07-26 · hammer mill...
TRANSCRIPT
SRI SINACO ENGINEERING WORKS SDN BHD (861084-X) Sales & Marketing Office
2A (Ground Floor), Tiara Square, Jalan Tiara 3, Taman Perindustrian Sime UEP,
47600 Subang Jaya, Selangor Darul Ehsan, Malaysia. Tel (603)-80235823 Fax (603)-80241823
Workshop
Lot 1039, Jalan Maharaja Lela, Batu Tiga,
36000 Teluk Intan, Perak Darul Ridzuan, Malaysia. Tel (605)-6237252 Fax (605)-6237251
-1- (07-01-10)
INTRODUCTION OF EFB TREATMENT MACHINES
SRI SINACO ENGINEERING WORKS SDN BHD (861084-X) Sales & Marketing Office
2A (Ground Floor), Tiara Square, Jalan Tiara 3, Taman Perindustrian Sime UEP,
47600 Subang Jaya, Selangor Darul Ehsan, Malaysia. Tel (603)-80235823 Fax (603)-80241823
Workshop
Lot 1039, Jalan Maharaja Lela, Batu Tiga,
36000 Teluk Intan, Perak Darul Ridzuan, Malaysia. Tel (605)-6237252 Fax (605)-6237251
-20- (07-01-10)
EFB TREATMENT
EFB LIQUOR EXTRACTION
EFB LIQUOR COLLECTION & OIL RECOVERY SYSTEM
EFB Liquor
Collection
Tank
Squeezed & Dewatered
Empty Fruit Bunches
Squeezing
Empty Fruit
Bunches
EFB Liquor Extracted From
Empty Fruit Bunches – Piped Into
EFB Liquor Collection Tank
Skimmed Oil To Be Piped Into
A Holding Tank Before Tying-
In With The Main Process Line
EFB Liquor – Sent For Oil
Separation (Recommended
min. 16 hrs) Using An
Individual Separation Tank
Empty Fruit
Bunch Press
SRI SINACO ENGINEERING WORKS SDN BHD (861084-X) Sales & Marketing Office
2A (Ground Floor), Tiara Square, Jalan Tiara 3, Taman Perindustrian Sime UEP,
47600 Subang Jaya, Selangor Darul Ehsan, Malaysia. Tel (603)-80235823 Fax (603)-80241823
Workshop
Lot 1039, Jalan Maharaja Lela, Batu Tiga,
36000 Teluk Intan, Perak Darul Ridzuan, Malaysia. Tel (605)-6237252 Fax (605)-6237251
-21- (07-01-10)
SIZE REDUCTION
PREPARING BIOMASS FUEL FOR BOILER
PREPARING RAW MATERIALS FOR COMPOSTING
PREPARING DRY EFB FIBERS FOR EXPORTING
Huge
Volume /
Batch
Feeding
EFB Fibers After
Shredder &
Hammer Mill
Continuous Feeding
Continuous Feeding Shredded
EFB
Fibers
EFB FUEL PREPARATION AND HANDLING SYSTEM FOR BIOMASS POWER PLANT - SCHEMATIC FLOW DIAGRAM
PLANT CAPACITYInput = 24 tons/hr raw EFB @ average 65% MC Output = 15 to 17 tons/hr shredded EFB fibers at:45% ±5% MC (on sample)90% of fibers length @ 40-100 mm
Abbreviation
EFB Press Liquor Collection Tank c/w Steam Coil
Shredder Buffer Tank c/w Steam Coil EFB Liquor Collection
Auto Feeder Oil Collection Tank
EFB/Fibers Conveyor (scrapper bar) Liquor/Oil Pump Oil Collection
Double Deck EFB/Fibers Conveyor Stirrer(scrapper bar) Fibers/Sludge To CST120 m3 Liquor Oil Separation Tank Steam Heating System (Main Process)
Liquor/Oil Pipework Drain/Under Flow Column Effluent
Vibrating Screen Separator
2
610
3 4
5
1
9 1112
14
13
8
4
4
4
7
7
1512
7
4
EFB
FU
EL
PR
EPA
RA
TIO
N &
HA
ND
LIN
G S
YST
EM
E
FB L
IQU
OR
OIL
RE
CO
VE
RY
SY
STE
M
EFB MOISTURE/ LIQUOR
EXTRACTION
EFB SIZE REDUCTION
EFB LIQUOR OIL SEPARATION
2
9
10
11
8
12
13
4
6
5
3
1
15
14
7
BOILER EFB FUEL RECEPTION
(by other) EFB FIBERS DISPENSING
RAW EFB STORAGE
chute
chute
chute
chute
grille to remove foreign materials other than EFB
BY PASS
BY PASS
3 RAW EFB FEEDING
USING SHOVEL
4 RAW EFB
DISPENSING
BY PASS
BY PASS
Dated 07-01-10
EFB FUEL PREPARATION AND HANDLING SYSTEM FOR BIOMASS POWER PLANT - SCHEMATIC FLOW DIAGRAM
Dated 07-01-10
EFB FUEL PREPARATION AND HANDLING SYSTEM FOR BIOMASS POWER PLANT - SCHEMATIC FLOW DIAGRAM
Dated 07-01-10
EFB FUEL PREPARATION AND HANDLING SYSTEM FOR BIOMASS POWER PLANT - SCHEMATIC FLOW DIAGRAM
Dated 07-01-10
EFB TREATMENT SYSTEM FOR PALM OIL MILL - SCHEMATIC FLOW DIAGRAM
MILL CAPACITY 30 TPH
Input = 6.6 tons/hr EFB @ average 65% MC
Output = 4 to 4.5 tons/hr shredded EFB fibers at:
45% ±5% MC (on sample)
90% of fibers length @ 40-100 mm
Abbreviation
EFB Press Buffer Tank c/w Steam Coil
Shredder Oil Collection Tank EFB Liquor
Collection
EFB/Fibers Conveyor (scrapper bar) Liquor/Oil Pump
Liquor/Oil Pipework Stirrer Oil Collection
40 m3 Liquor Oil Separation Tank Steam Heating System
Fibers/Sludge To CST
Vibrating Screen Separator Drain/Under Flow Column (Main Process)
Liquor Collection Tank c/w Steam Coil Effluent
2
5
8
3
3
1
7 910
12
11
6
4
4
13
10
4
EF
B F
UE
L P
RE
PA
RA
TIO
N &
HA
ND
LIN
G S
YS
TE
ME
FB
LIQ
UO
R O
IL R
EC
OV
ER
Y S
YS
TE
M
EFB MOISTURE/
LIQUOR
EXTRACTION
EFB SIZE
REDUCTION
EFB LIQUOR OIL
SEPARATION
2 9
10
11
8
12
13
4
6
5
3
1
7
EXISTING BOILER
FUEL RECEPTION
MILL EXISTING
THRESHING STATIONMILL EXISTING
INCLINED
CONVEYOR
chute
chute
chute
to the mill
existing inclined
conveyor
BY PASS
BY PASS
BY PASS
MILL EXISTING BOILER EFB
FUEL RECEPTION
CONVEYOR/HOPPER
Dated 07-01-10
EFB TREATMENT SYSTEM FOR PALM OIL MILL - SCHEMATIC FLOW DIAGRAM
Dated 07-01-10
EFB TREATMENT SYSTEM FOR PALM OIL MILL - SCHEMATIC FLOW DIAGRAM
MILL CAPACITY 60 TPH
Input = 13.2 tons/hr EFB @ average 65% MC
Output = 8 to 9 tons/hr shredded EFB fibers at:
45% ±5% MC (on sample)
90% of fibers length @ 40-100 mm
MILL CAPACITY 45 TPH
Input = 9.9 tons/hr EFB @ average 65% MC
Output = 6 to 7 tons/hr shredded EFB fibers at:
45% ±5% MC (on sample)
90% of fibers length @ 40-100 mm
Abbreviation
EFB Press Buffer Tank c/w Steam Coil
Shredder Oil Collection Tank EFB Liquor
Collection
EFB/Fibers Conveyor (scrapper bar) Liquor/Oil Pump
Liquor/Oil Pipework Stirrer Oil Collection
80 m3 Liquor Oil Separation Tank Steam Heating System
Fibers/Sludge To CST
Vibrating Screen Separator Drain/Under Flow Column (Main Process)
Liquor Collection Tank c/w Steam Coil Effluent
2
5
8
3
3
1
7 910
12
11
6
4
4
13
10
4
EF
B F
UE
L P
RE
PA
RA
TIO
N &
HA
ND
LIN
G S
YS
TE
ME
FB
LIQ
UO
R O
IL R
EC
OV
ER
Y S
YS
TE
M
EFB MOISTURE/
LIQUOR
EXTRACTION
EFB SIZE
REDUCTION
EFB LIQUOR OIL
SEPARATION
2 9
10
11
8
12
13
4
6
5
3
1
7
EXISTING BOILER
FUEL RECEPTION
MILL EXISTING
THRESHING STATIONMILL EXISTING
INCLINED
CONVEYOR
MILL EXISTING BOILER EFB
FUEL RECEPTION
CONVEYOR/HOPPER
chute
chute
chute
to the mill existing
inclined conveyor
BY PASS
2
BY PASS
BY PASS
Dated 07-01-10