introduction of screw compressors
TRANSCRIPT
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September, 2013
Introduction of screw compressors Screw Machine Engineering Department(SMED),
SMDERI
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Contents
Abstract of SMED
Progress Gas Screw Compressors
Application
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Contents
Abstract of SMED
Progress Gas Screw Compressors
Application
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Screw Machine Engineering Department(SMED)
Specialized in R&D and manufacture of progress gas screw compressors and screw expanders.
Provide appropriate technology and satisfactory service for customers in petroleum, chemical industry ,etc.
Over 600 sets of screw compressors and screw expanders, widely used in oil field, refinery, chemical industry, metallurgy, electricity industry, etc.
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Development Events1982- Set up the “Petrochemical Screw Machinery Development Center, Shanghai ”
1988-Compile the “Petrochemical Screw Compressor Type Spectrum” suitable for the
petrochemical process
1989- 1st flare gas recovery screw compressor, with its diameter 255mm
1996-Pass the accreditation of ISO9001 International Quality Management System
1998- 1st 2-stage Propylene recovery screw compressor
2003- 1st oil-free wet-type H2 recovery screw compressor
2003- 1st nationalization styrene tail gas recovery screw compressor
2009- the “Petrochemical Screw Machinery Development Center, Shanghai ” was reorganized
as Shanghai Qiyao Screw Machinery Co. Ltd. , listed with the group (SH601989)
2010- 1st coke oven gas screw compressor unit which is used to produce LNG
2011-Pass the accreditation of ISO14001 International Environment Management System
2011- 1st 2-stage butadiene screw compressor (Oxidative dehydrogenation method)
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Tot
al A
mou
nt o
f the
Con
trac
t
Total
Amount :
300
million
Product performance of progress gas screw compressor
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Production Capacity
Production Capacity: 200 sets per year.
So far, the maximum rotor diameter is 650mm, produced by the screw rotor milling machine, which can meet the rerequirement of maximum gas volumn 800m3/min.
After introducing large-size rotor milling machine produced by the Holroyd, the rotor diameter can add up to 1000mm, with the maximum gas volumn of 1600 m3/min.
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Application Area
Application Area Technology/Process
Refinery atmospheric tower over head gas, flare gas,
crude stabilization, PSA device
Chemical Industry styrene、butadiene、epoxy chloropropane、
H2、chloromethane、VCM
Coke Industry coke oven gas、CO pressure boosting device
Sodium Carbonate CO2 pressure boosting device
Others Metallurgy, Electricity industry
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Contents
Abstract of SMED
Progress Gas Screw Compressors
Application
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Alternative choices are provided for customers
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Vertical Split Horizonally Split
Rotor diameter(mm) 153 178.5 204 255 321 408 510 630 630 816
Max Inlet Flow (m3/h) 180 330 1000 3000 6000 13000 27000 48000 48000 90000
Max Speed(rpm) 3000 3000 5000 5000 5000 5000 5000 4500 4500 3800
Max Outlet P (MPaG) 2.4 2.4 2.4 2.4 2.0 2.0 1.2 0.8 0.6 0.4
Vertical Split Horizonally Split
Rotor diameter(mm) 204 255 321 408 510 630 630 816
Max Inlet Flow (m3/h) 960 3000 6000 13000 27000 48000 48000 90000
Max Speed(rpm) 5000 5000 5000 5000 5000 4500 4500 3800
Max Outlet P (MPaG) 2.4 2.4 2.0 2.0 1.6 0.8 0.6 0.5
Oil-free Liquid-injected Screw Compressor
Oil-free Dry Screw Compressor
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Characteristics of our products ?
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Reliability High Efficiency
Above 80% adiabatic efficiency3 years continuous operating time
Attractive Cost Effective
Cost Effective
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How to do?
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Perfect Product
Sophisticated
Manufacturing
Advanced
R&D
Excellent
Quality System
Professional
Design
Efficient
Cost Control
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Advanced R&D
Technical innovation and Products R&D is
the core competence.
Over 30 patents.
Auxiliary tools: Solidworks, software of
condition simulation and type design for process
screw compressor(self-created), Ansys, PROII
process simulation, Autopipe analysis for piping
vibration, etc.
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Professional Design
The most rational and economical
solution plans rely on:
Over 20 years experience of
process screw compressor design
and manufacturing.
on-site operation and maintenance
experience for over 600 sets of
screw compressor.
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High efficiency rotor profiles for process gas.
Timing gears , to prevent rotors collision.
Various seal combine to ensure the reliability.
Reasonable bearing selection to ensure the smooth condition.
Case, runner, inlet and outlet ports, professional design with less energy consumption, targeted to the site.
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Characteristic Design
Effective spraying nozzole
the atomization effect can reach to 0.1mm,
to reduce the amount of liquid,
to improve the heat exchange effect
Selection of best head linear velocity
Control the hot clearance strictly
Ensure the compressor efficiency
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Characteristic Design
The impedance composite muffler ,
used for dry screw compressor ,can
reduce the aerodynamics noise to
85dB.
Combined carbon-ring and double dry
gas shaft seal can ensure the no
leakage of process gas.
Various seal combination is targeted to
various processes.
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Sophisticated Manufacturing进 口 英 国 Holroyd 公 司 的 螺 杆 转子磨床
(型号Zenth400)
进口英国Holroyd公司的自动螺
旋转子铣床(型号8EX)
So far, the maximum rotor diameter is 650mm, produced by the screw rotor milling machine, which can meet the maximum gas volumn 800m3/min, fit for all the styrene devices below 0.2 million tons/year.
After introduce the Holroyd large-size rotor milling machine, the rotor diameter can be up to 1000mm, with the maximum gas volumn 1600 m3/min.
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Effcient Cost ControlFocus on the coorperation
relationship of suppliers.
Suppliers are involved in new
product development to keep
the advantages in quality and
cost, and to provide the optimal
cost control plan for customers.
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Excellent Quality SystemAdvanced detecting and testing devices.
Have:
GB/T19001-2008/ISO9001:2008 Quality Management System Certificate
GB/T28001-2001 Occupational Health and Safty Management System Certificate
GB/T24001-2004/ISO14001:2004 Environmental Management System Certificate
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Contents
Abstract of SMED
Progress Gas Screw Compressors
Application
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Area Process/Device Gas Component Intake(m3/h) Outlet P(MPaG)
Refinery
Flare gas recovery H2 CO O2 N2 CH4 C2H6 C2H4C3H6 C3H8 H2S
300-7200 0.2-1.1
Over head gas from atmospheric tower
H2 CO O2 N2 CH4 C2H6 C2H4C3H6 C3H8 H2S
600-9000 0.2-1.0
Crude stabilization H2 CO O2 N2 CH4 C2H6 C2H4C3H6 C3H8 H2S
300-1800 0.3-0.8
Chemical Industry
PSA device H2 CO CO2 O2 N2 CH4 1800-15000 0.5-0.8
Styrene tail gas recovery H2 N2 H2O CH4 C6H6C8H10 C8H8
9000-36000 0.16-0.18
Butadiene(DMF method) C4+ 3000-20000 0.6
Butadiene(Oxidative dehydrogenation)
N2 O2 CO CO2 C2H6 C4H6C4H8
7200-45000 1.1
Recycle hydrogen H2 10000-37200 0.22
Butyl rubber device CH3Cl / N2 10000-20000 0.4
VCM C2H3Cl2 HCl 4500-22000 0.75
Coke ChemicalIndustry
Coke oven H2 CO CO2 CH4 H2 S O2 C6H6C10H8 Coal tar 2400-45000 1.1
CO CO 3000-36000 1.0
SodiumCarbonate CO2 CO2 3600-48000 0.8
OthersFuel gas pressurization CH4 H2 600-7200 2.3
Screw Expander
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Styrene tail gas screw compressor
SMDERI is the unique
domestic manufacturer to
design and produce the
styrene tail gas screw
compressors.
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Styrene tail gas screw compressorIn 2003,in Changzhou Dohow Chemical Co., Ltd. , SMDERI provided the 1st
styrene tail gas screw compressor for the 0.15 million tons/year styrene device.
So far, over 16 sets of screw compressors have been provided for over 13
domestic customers.
High reliability and efficiency, excellent before and after sale service, the
styrene screw compressors produced by SMDERI have gained high prize from
our customers.
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2003
2004~2005
2006
2007
2008
2009
2010
2011
2003,Dohow Chemical Co., Ltd. ,0.15million t/year(LG520/0.0276-0.162)
2007, Jiangsu Li Shide Chemical Co., Ltd,0.15 million t/year(LG573/0.0276-0.163)
2009, Qingdao Oil Refining and Petrochemical Co., SINOPEC,0.085 million t/year (LG326/0.026-0.166 )
2008,Shandong Heze Yuhuang Chemical Co., Ltd.,0.20 million t/year(LG429/0.023-0.162)
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Application Sites Device Scalet/year Models Qty. Delivery
DateDohow Chemical Co., Ltd.,
Changzhou 0.15 million LG520/0.0276-0.162 1 2003/12
Hainan Shihua Jiasheng Chemical Co., Ltd. 0.08 million LG252/0.025-0.163 1 2006/01
Jiangsu Li Shide Chemical Co., Ltd 0.15 million LG573/0.0276-0.163 1 2007/09
Shandong Huaxing Petrochemical Group Co., Ltd. , CHEMCHINA 0.08 million LG297/0.0276-0.163 1 2008/01
Daqing Zhonglan Co., Ltd., CHEMCHINA 0.08 million LG297/0.0276-0.163 1 2008/02
Anqing Petro-chemical Co., SINOPEC 0.1 million LG340/0.028-0.163 1 2008/02
Shandong Heze Yuhuang Chemical Co., Ltd. 0.2 million LG429/0.023-0.162 2 2008/04
Achievements of Styrene Screw Compressor
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Application Sites Device Scalet/year Models Qty. Delivery
Date
Fushun Petro-chemical Co., CNPC 0.08 million LG236/0.028-0.163 1 2008/08
North Huajin Chemical Industries Group Corporation 0.15 million LG532/0.028-0.163 1 2008/09
Ningbo Keyuan Plastic Co., Ltd. 0.08 million LG293/0.028-0.162 1 2008/09
Qingdao Oil Refining and Petrochemical Co., SINOPEC 0.085 million LG326/0.026-0.166 1 2010/10
Baling Petro-chemical Co., SINOPEC 0.12 million LG456/0.028-0.163 1 2011/01
Yanchang Oil Refining and Petrochemical Co. 0.12 million LG586/0.021-0.166 2 2011/02
North Petrochemical Co., Ltd.,CNOOC 0.12 million LG448/0.028-0.163 1 2014/01
Achievements of Styrene Screw Compressor
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Butadiene Screw Compressors
The 1st domestic
butadiene screw
compressor is
designed and
manufactured by
SMDERI.
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Butadiene Process
Separation of C4
Fractions
Oxidative Dehydrogenation
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Upstream pumping
mechanical seal
Hot clearance
simulation
Best head linear
velocity selection
Separation of C4 fractions to produce butadiene
Control the temperature strictly
High purify ruqiirement of gas
Difficult noise management
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Application- Maoming Petrochemical Co., SINOPEC
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Self-polymerization of butadiene happens
easily when the temperature is over 80 ℃,
which may adhere to the rotors and cause
damage. To solve this problem, water is
injected into the compressor to control the
temperature of exhaust gas below 75 ℃.
Burning with the air, the component of
generated gas may be changed for inexact
process control. The screw compressors are
not influenced by this, and do not have
surge.
Oxidative dehydrogenation to produce butadiene
Liquid injection is allowed to control the exhaust temperature
Front seal nitrogen packed-in is allowed
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Oxidative dehydrogenation to produce butadiene
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Flare gas recovery screw compressors
SMDERI is the biggest
domestic manufacturer
of flare gas screw
compressor, with its
market share over 70%.
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Flare gas recovery screw compressors
Take the flammable gas recovery
device as an example, whose inlet
volume is 60m3/min per set. The
flammable gas volume is about 23
million m3 . It can increase the
income for about 18.4 million yuan
per year (take the flammable gas as
0.8 yuan/m3).
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Coke Oven Gas Screw Compressor
In recent years, the domestic energy supply
situation has changed as the oil and natural gas
price rise substantially. The coal chemical
industry, using coal as raw material, has
grown rapidly.
Coke oven gas is the byproduct of coking process.
In recent years, comprehensive utilization
technologies of coke oven gas have been developed
for Methanol recovery, LNG and H2 producing,
which are suitable for national situations.
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Screw compressors are dirt and water proof,
simple structure, long running period, etc.
Therefore, they are getting more and more popular
in coke chemical industry.
Coke Oven Gas Screw Compressor
Most coke oven gas is from initial coal chemical
industry process gas. This kind of gas is always
low pressure, containing water, dust, tars,
naphthalene, hydrogen sulfide, etc.
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The Patent:
Coke Oven Gas Screw Compressor
(ZL201120374690.9)
Coke Oven Gas Screw Compressor
The coke oven gas is large flow, big
pressure ratio, highly corrosive, and easily
polymerized. To solve these problems, we
established the project, and developed the
special screw compressor.
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Model ApplicationWuhai Huayou Natural Gas Co., Ltd.
Screw compressors used in the coke oven gas purification unit,
whose scale is 0.156 million Nm3/h
1st in the world
(big-scale
hydrogen
production from
coke oven gas
methanation )
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Application sites Device Models Qty. Delivery Date
Gansu Yinda Chemincal Co. TDI Purifying LG235/0.8 1 2007
Xinjiang Inner Mongolia PowerCo., Ltd.
Methane production LG430/0.45 2 2011
Wuhai Huayou Natural Gas Co., Ltd. LNG production LG596/0.7 12 2011、2012
Shandong Heze Juxing Chemical Co., Ltd.
Cyclohexanone Unit LG540/0.4 2 2012
Shangdong New Energy Chemical Co., Ltd., CNOOC LNG production LG715/0.5 2 2012
Cabot Chemical(china) Co., Ltd Carbon black production LG41/0.012-0.2 4 2012
Achievements of Coke Oven Gas Screw Compressor
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Application sites Device Models Qty. Delivery Date
Neijiang Xinxin New Power Company LNG production LG700/0.5 1 2013
Shandong Chenxi Chemical Co., Ltd. Butyl octanol unit LG700/0.4 LG202/0.35-1.1 1 2013
Tangshan Tangsteel gases Co. Ltd. LNG production LG393/0.45 2 2013
Henan Yutian Chemical Co., Ltd. Hydrogen production LG480/0.6 2 2013
Erdos Chengfeng petrochemical Co., Ltd.
Coal tar hydrogenation
LG770/0.5 LG109/0.5-1.6 2 2013
Henan Liyuan Chemical Co., Ltd. Coal tar hydrogenation LG331/0.8 2 2014
Achievements of Coke Oven Gas Screw Compressor
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Screw Expander-Introduction
Intake Expansion Exhaust
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Waste�heat�steam
T&P�reduction�steam
Continuous�blowdown
Sintering�waste�heat
Converting�furnace
Steel�rolling�waste�heat
Flush�slag
Low�pressure�steam
Waste�heat�and�
steam
T&P�reduction�steam
Geothermal
Solar�energy
Biomaterial�and�Biogas
Natural�gas�pressure�energy
Relaxation�gas
Coking�industry
Low�pressure�steam
Waste�heat�steam
T&P�reduction�steam
Renewable energy
Iron and steel
Petrochemical
Electricity industry
Pharmacy & Food
Building material Paper mills
Screw Expander-Application
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A low-grade energy recovery revolution
Screw Expander-Application
Low temperature waste heat recovery
----zero fuel、zero discharge
Restriction device replacement,
pressure energy recovery
----Replace throttles in the natural gas,
refinery and chemical industry processes,
to recover the waste pressure.
Steam Power System
Inlet mass flow t/h
Generator powerkW
LGP255 1~6 50~300
LGP321 5~10 250~500
LGP408 8~20 400~1000
LGP510 15~30 750~1500
Double Circulation Systemfor Low Saturation Temperature Fluid
(Hot Water)
Heat source T,℃
Cold source T,℃
Heat Source Mass flow, t/h
50kW 80 30 100
100kW 90 30 100
200kW 100 30 100
Pressure Power System (Gas Pressure Energy Recovery)
Inlet P, MPa
Outlet P, MPa
Inlet mass flow, t/h
100kW 1.45 0.6 5
2500kW 4.15 0.7 100
The products have 12 patents.
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Application cases of screw expander
Natural gas differential pressure energy recovery project, Langson Energy, USA
Volume flow:11000Nm3/hInlet/Outlet P:20.6 bar/7.89 barInlet/Outlet T:60℃/10℃Mass flow rate:8.5t/hGenerator power :150kW
Waste heat steam recovery power generation project, Jinling petrochemical Co., Sinopec
Inlet condition:0.25-0.3MPa,10~15t/h Model:LGP510/550-2200-1.65-SCOutlet condition:0.02-0.05MPa Profit: 2.8~4.4 million kW·h, 80~120t water saved per yearGenerator power:350-550kW Payback period:1.5 year
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Thanks for your attention!Thanks for your attention!