introduction opsis · introduction. iso 9001 •quality iso 14001 •environment iso 17025...

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OPSIS is a Swedish company which develops, manufactures and supplies total solutions for Ambient Air Quality Monitoring, Stack Emission Monitoring and software tools for Air Quality Management. Founded 1985 OPSIS is represented world-wide, with internationally accepted and approved products. INTRODUCTION

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Page 1: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

OPSIS is a Swedish company which develops, manufactures

and supplies total solutions for Ambient Air Quality Monitoring, Stack

Emission Monitoring and software tools for Air Quality Management.

Founded 1985

OPSIS is represented world-wide, with internationally accepted and

approved products.

INTRODUCTION

Page 2: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

ISO 9001• Quality

ISO 14001• Environment

ISO 17025• Calibration laboratory

• Ackreditation laboratory

QUALITY AND ENVIRONMENTAL

MANAGEMENT

Page 3: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

MAJOR APPLICATION AREAS

Air Quality Monitoring Continuous Emission Monitoring

Process Control Air Quality Management

Page 4: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

AIR QUALITY MONITORING

Street Mobile City

Background Industries Airports

Page 5: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

CONTINUOUS EMISSION MONITORING

Power Waste Incineration Cement

Steel plants Chemical Industries Sulfuric Acid plantsShip Emissions

Page 6: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

OPSIS DOAS TECHNIQUE

No sample, No contact with gas, Cross Stack

In-Situ Solution

Differential Optical Absorption Spectroscopy

Page 7: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

UV DOAS

For gas compounds

such as :

•Nitrogen Oxides (NO,

NO2)

•Ammonia

•Sulfur Dioxide

•Naphtalene

•Benzene

•Toluene

•Xylenes

•Mercury

•Chlorine

and more…

DOAS= Differential Optical Absorption Spectroscopy)

Page 8: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

IR DOAS

For gas compounds

such as :

•Hydrogen Chloride

•Carbon Monoxide

•Carbon Dioxide

•Hydrogen Fluoride

•Moisture

•Bromine

•Iodine

•Methane

•Propane

•Ethane

•Hydrogen Sulfide

•Total Hydrocarbons

and more…

DOAS= Differential Optical Absorption Spectroscopy)

Page 9: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

DOAS - UV: NO, NO2, SO2, NH3, Hg etc.

- IR : CO, CO2, HCl, HF, H2O etc.

OPSIS CEM SYSTEM OVERVIEW

In-Situ with No Sampling !

High reliability , Low Maintenance !

Page 10: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

OPSIS CEM SOLUTIONS

Cross-Stack In-Situ (~85%) Fast Loop In-Situ (~10%)

Hot/Wet and Dilution Extractive (~5%)

Page 11: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

EP/FF DeNOx Scrubber

Raw gas measurements ( CO, NOx, NH3, HCl, H2O )

For combustion control and feedback

Emission Monitoring(NOx,SO2,CO, CO2,HCL,HF,Hg…)

To comply with Environmental Regulations

Process control ( NO,NH3,SO2, HCL,H2O)

For cost effective flue gas treatment

APPLICATIONS

Page 12: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

MULTI –PATH APPLICATIONS

•Reduced cost

•Reduced maintenance

•Reduced calibrations

•Suitable for DeSOx,DeNox

Page 13: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

Stack

FGD/SCRUBBER CONTROL

FGDScrubber

Lime Injection

CEM + Process control

SO2 and/or HCL

NOx,SO2,

CO,HCL,

HF,H2O,

NH3,Hg

etc

Page 14: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

INSTALLATION OVERVIEW

DOAS Emitter DOAS Receiver

Page 15: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

INSTALLATION OVERVIEW

DOAS Analysers Analyser shelter

Page 16: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

INSTALLATION OVERVIEW

Analyser Indoors

Page 17: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

Light source/

Emitter

Purge air Purge air

Receiever

Fibre optic cable

to analyser

Flue gas

EMITTER AND RECEIVER

Page 18: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

•1.5 “ pipe sockets

•Compact size

•No electronic parts

•Industrial design

EMITTER/RECEIVER

Page 19: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

LATEST APPROVALS/CERTIFICATES BY TÜV

Excellent Tool for

Comparing Performance !

Page 20: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

Parameter Measure-

ment Level

OPSIS SICK Gasmet ABB Limit

SO2 50 mg/m3 4.9% 10.5% 9.4% 10.0% 15%

NO2 20 mg/m3 4.7% 37.1% 57.0% – 15%

NO 131 mg/m3 2.8% 9.5% 6.5% 8.2% 15%

NH3 10 mg/m3 5.0% 6.4% 9.6% – 30%

CO 50 mg/m3 5.4% 8.7% 6.0% 9.8% 7.5%

H2O 30% Vol. 4.0% 5.7% 6.2% 4.2% 7.5%

HCl 10 mg/m3 6.2% 12.2% 12.0% 11.8% 30%

HF 1 mg/m3 18.4% 30.3% 18.4% 63.0% 30%

O2 25% Vol. 4.8% 2.8% 2.4% 2.4% 7.5%

Hgtot 30 mg/m3 7.8% 2.3% – – 30%

CH4 20 mg/m3 5.4% 15.6% – – 22.5%

CO2 30% Vol. 2.3% 6.7% 5.0% – 7.5%

COMPARISON BASED ON TÜV QAL 1

Page 21: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

OPSIS makes the most accurate

CEM system in the world!

Page 22: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

QAL1 CERTIFICATES

Page 23: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

CALIBRATION INTERVAL CONFIRMED BY

TÜV

Opsis is the only

Manufacturer in the world

that has got 12 months

calibration interval verified

by German TÜV !

Page 24: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

SYSTEM400HG FOR TOTAL MERCURY

TÜV/MCERTS APPROVED !

Page 25: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

DOAS APPLICATIONS FOR MERCURY

• UV DOAS can monitor Hg0 in situ in raw

(untreated) gas

• UV DOAS + converter can monitor

HgTOT in final emissions

Page 26: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

OPSIS CATALYTIC CONVERTER

Page 27: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

SYSTEM400HG VERTICAL

Page 28: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

SYSTEM400HG HORIZONTAL

Page 29: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

DUAL DUCT SOLUTION (1)

MX

Solution for Fastest

Response/Cycle time , 1 minute

per Stack/Duct

Page 30: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

DUAL DUCT SOLUTION (2)

Sample switch

Most cost effective solution

Requires longer cycle time, 4 minutes per

Stack/Duct

Page 31: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

ADDING HgTOT TO EXISTING DOAS

SYSTEMS

Page 32: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

COMBINING NOX,SO2 ,CO, CO2, HCL, NH3

ETC WITH HGTOT

Bypass switch for converter

Page 33: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

TOTAL MERCURY SYSTEM CABINETS

Vertical Measurement Path Horizontal Measurement Path

Page 34: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

Cabinet can include

both UV and IR DOAS

analysers for additional

monitoring of NOx,

SO2, NH3, CO, CO2,

HCl, HF, H2O, CH4,

THC and other gas

compounds

Page 35: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

CALIBRATION

• Calibration of analyser using closed mercury cell

( simple, fast and cost effective)

• Calibration using Gas generator ( for confirming

converter effiency )

Page 36: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

TESTED AND CERTIFIED BY TÜV

http://www.qal1.de/de/index.htm

Page 37: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

FLEXIBLE AND COST EFFECTIVE !

Can be configured as :

• Dedicated system for HgTOT

• Complete CEM system for HgTOT , NOx, SO2, CO,

CO2, HF, HCL, NH3, H2O , using same analyser and

measurement path

Page 38: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

FLEXIBLE AND COST SAVING SOLUTION

Probe for Hgtot

Path for

NO,NO2,SO2,

CO,CO2,HCL,

HF,Hg0 etc

Page 39: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

AR600/650

+/- 15VDC

0-10VDC

0/4-20 mA

0/4-20mA Status

I/O

Ioman Signal Handling System ( Optional)

110/220-240 VAC

CM IM001 OM001 DM016

RS232

LAN

Enviman ComVisioner/Reporter

RS232, Alternative 1 RS232, Alternative 2 +3

RS232 or LAN

Plant DSC/PLC

RS232, Alternative 4 ( Cactus, ABDH, ModBus, Siemens 3964R, Comli)

SIGNAL/COMMUNICATION

Page 40: INTRODUCTION OPSIS · INTRODUCTION. ISO 9001 •Quality ISO 14001 •Environment ISO 17025 •Calibration laboratory ... OPSIS CEM SYSTEM OVERVIEW In-Situ with No Sampling ! High

www.opsis.se

Thank you for your attention !