introduction to induction heating by stead fast engineers
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In todays world almost all industries uses induction heating process.Induction heating is a process which is used to bond, harden or soften metals or other conductive materials. Stead Fast Engineers is one of leading Induction furnace manufacturers in India. beside this they also provides inductionn heating and melting solution. At Stead Fast Engineers we believe in providing value for money products and in building long term relationships with our clients by following the motto “Sale is not the end, but a beginning of a new relationship”. For More details About induction furnace visit our site : http://www.steadfastengg.com/
Faraday’s Law:
“The induced electromotive force in any closed circuit is equal to the negative of the time rate of change of the magnetic flux through the circuit.”
Lenz’s Law Why circuits obey Newton’s third law along with the
conservation of energy “An induced electromotive force (emf) always gives
rise to a current whose magnetic field opposes the original change in magnetic flux”
Called “Eddy” since they are analogous to fluid eddies in formation and behavior
Responsible for the opposing magnetic fields that produce drag and heating effects
The drag effects give rise to induction braking Absent external potentials will result in the system
coming to a halt Heating effects are exploited by devices such as
induction cookers If left unchecked, then it could result in serious
damage to mechanical/circuit components
High voltage circuits are constructed as a series of “laminations” to reduce eddy currents
Solid conductors would suffer increased resistivity and large energy losses (heat)
Not to be confused with stellar magnetic braking The primary reason for slow stellar rotations
Utilized in many practical applications: Trains (Maglev and conventional) as a braking system Some roller coasters Braking Industrial equipment and power tools Some exercise equipment
Rowing or Spin machines… to increase resistance Determining structural defects in conductive materials Metal Detectors
Metal disc, on the end of a rotor assembly, placed between two electromagnets
Static bank of magnets/conductors located on the tracks with conductors/magnets on the car
Quiet Almost no wear
Wear only if coolant system failure
Essentially zero maintenance
Produce no chemical pollution Dust Smell Physical waste No toxic chemicals
Need conventional brakes to hold a vehicle stationary
In reality certain sections of railroad tracks have lots of brake activity Excess heat would
cause structural issues Reduce brake
effectiveness Increased cost
Still not widely used Basic idea has been around since the
industrial revolution Flywheels (mechanical capacitor)
Flywheels still used, but eddy currents can be exploited for this end as well
Capture the energy from the induced currents instead of it just being allowed to dissipate as heat
Avoids problem of having to carry around big flywheels
Copper pipe & Neodymium magnets
Pipe Dimensions: ½” and ¾” diameter (outer)
pipes both ≈ 1/32” thick Magnets: (NdFeB)
½” diameter N42 Axially magnetized Pull Force: 3.1 lbs Surface Field: 1601 Gauss
(0.1601 T) Magnets have been
weakened due to an living an abused life
For increase braking effect: More powerful magnet Thicker contiguous pipe Use more strongly
conductive diamagnetic material
Lower temperature (pipe not magnet)
Believed to be caused by the alteration of the electron orbital velocities Alters magnetic dipole moment Field will oppose the the magnetic field changes due to the external field
Caused by quantum mech (Landau Levels) Copper – Diamagnetic Diamagnetism primarily responsible for the Lenz Law interaction Superconductors completely repel external magnetic fields
All conductors exhibit an effective diamagnetism when they experience a changing magnetic field. The Lorentz force on electrons causes them to circulate around forming eddy currents. The eddy currents then produce an induced magnetic field which opposes the applied field, resisting the conductor's motion.
Joke: Of course if I could have had some gold piping the effect could have been much stronger but I probably wouldn’t have brought it to class
Magnetic permeability < or = 1 All conductors exhibit an effective diamagnetism when they experience a
changing magnetic field. The Lorentz force on electrons causes them to circulate around forming eddy currents. The eddy currents then produce an induced magnetic field which opposes the applied field, resisting the conductor's motion.
Pic: Neodynium iron boron mags What does 42 MGOe mean?
Mega Gauss Oersted – magnetic energy product