introduction to polymer stabilization

59
RK / ACS ‘01 - 1 - America Chemical Society Meeting San Diego CA 2001 “Introduction to Polymer Stabilization” by Dr. R.E. King III Senior Staff Scientist II Ciba Specialty Chemicals Tarrytown NY 10591 April 1 - 5, 2001 Ciba

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Page 1: Introduction to Polymer Stabilization

RK / ACS ‘01 - 1 -

America Chemical Society MeetingSan Diego CA 2001

“Introduction to Polymer Stabilization”

by

Dr. R.E. King IIISenior Staff Scientist II

Ciba Specialty ChemicalsTarrytown NY 10591

April 1 - 5, 2001

Ciba

Page 2: Introduction to Polymer Stabilization

RK / ACS ‘01 - 2 -

Outline of Presentationl Auto-Oxidation & Stabilizationl Review of Various StabilizersØAntioxidants¬Primary: Phenols & Arylamines¬Secondary: Phosphites & Thiosynergist¬New Chemistries: Hydroxylamines & Benzofuranones

ØUV Stabilizers¬Excited State Quenchers¬UV Absorbers¬Hindered Amines

l Recent Challenges in the Fieldl Conclusions & Recommendationsl Acknowledgments

Page 3: Introduction to Polymer Stabilization

RK / ACS ‘01 - 3 -

Polyamides: -CO-NH-CH2-

Polyesters: -CO-O-CH2-

Polyacetal: -O-CH2-O-

Unsaturated Systems: -CH=CH-CH2-

Polyolefins: -CH2-CH-CH2-

Selected Polyethylenes H2C=CH-CH2-

F. Gugumus; Plastics Additives, Gachter & Muller, Ed., 3rd Ed., Ch. 1.

Autoxidation:Sites of Hydrogen Abstraction

R

Page 4: Introduction to Polymer Stabilization

RK / ACS ‘01 - 4 -

Representative Definition of Polyolefins

R

Polypropylene

Polyethylene

Of Course, It’s Really Not This Simple …..

Ø Catalyst / Co-CatalystØ Polymerization ProcessØ Finishing StepØ Method of StabilizationØ End-Use Application

Page 5: Introduction to Polymer Stabilization

RK / ACS ‘01 - 5 -

** Goal: Keep Molecular Architecture Intact **

"Fully Formulated Pellets"

V2V1 V3 V4 V5

* * *

* * * Reactor Flash Deactivate Drying Storage

"Dry Blended Fluff"

"Base Stabilized Pellets"

Possible Additive Addition Points =

General Polymerization Scenario

Value Chain

Page 6: Introduction to Polymer Stabilization

RK / ACS ‘01 - 6 -

Q. Why Do I Need to Use Stabilizers ?

l A. Stabilizers Used to Maintain the Polymer'sOriginal Strength, Flexibility and Toughness.

l Properties Need to be Maintained to Meet EndUse Applications that have Performance Targets

l Useful to Split Performance Targets (Economics)

ØLow End: Non-Durable GoodsØMid-Range: Use it for a WhileØHigh End: Durable Goods

Review: Stabilization of Polyolefins

Page 7: Introduction to Polymer Stabilization

RK / ACS ‘01 - 7 -

ROO • R •

+ ROOH

RO • + • OH

Oxygen

Cycle II Cycle I

Energy (UV Light, Heat)Catalyst Residues

Path of Degradation

R· Alkyl RadicalRO· Alkoxy RadicalHO· Hydroxy RadicalROO· Peroxy RadicalROOH Hydroperoxide

Scheme 1 - Autoxidation Cycle

Energy; Shear; Melt Processing; Catalyst Residues

Polymer

Polymer

Polymer

Page 8: Introduction to Polymer Stabilization

RK / ACS ‘01 - 8 -

Products of Melt Processing

l Alkyl Radicalsl Peroxy Radicals Affect Melt Processing and

l Alkoxy Radicals Long Term Thermal Stability

l Hydroxy Radicals

l Hydroperoxides Affect Melt Processing, LongTerm Thermal & UV Stability

l Alcoholsl Aldehydes Affect Taste & Odor

l Ketones

l "Polymer" “It’s Just Not the Same”

Page 9: Introduction to Polymer Stabilization

RK / ACS ‘01 - 9 -

Types of Thermal Stabilizer Chemistries

l Melt Processing StabilityPhosphitesHindered Phenols

HydroxylaminesLactonesTocopherols (Vit. E)

l Long-Term Thermal StabilityHindered PhenolsThiosynergist (& Phenol)

Hindered Amines

Traditional

New Stuff

Traditional

New Stuff

Page 10: Introduction to Polymer Stabilization

RK / ACS ‘01 - 10 -

Parallel Growth & Variety of StabilizersV

olum

e P

olym

er

Melt PhaseHP-LDPE

Solution PhaseSlurry Phase

zn-PPzn-PE

Gas Phasezn-PPzn-PE

AO: BHT; TNPP

UV: Absorbers

AO: HMW & Specialty Phenolics & Phosphites

UV: HMW Absorbers Hindered Amines (HALS)

1935 1955 1975 198519651945

As new polymersfilled more demanding

applications, new additivesneeded to be developed

Page 11: Introduction to Polymer Stabilization

RK / ACS ‘01 - 11 -

Mechanism of Activity:Phenolic Antioxidants

Page 12: Introduction to Polymer Stabilization

RK / ACS ‘01 - 12 -

C

O

OOH CH2CH2 CH2

4

C C

O

OH CH2CH2 O C18H37

OH

OH

OH

OH OHCH3H

Ca2+P O

O

CH2OH

OC2H5

2

OH

O

Representative Commercial Phenolic AO’s

N

N

N

O

O

O

OH

OH

OH

OH

S

SC8H17

C8H17

C

O

OH CH2

CH2

O (CH2)2-]2-S-

HO (CH2)2 C NH

O

2

OH

Page 13: Introduction to Polymer Stabilization

RK / ACS ‘01 - 13 -

Phenolic Free Radical Chemistry

+ RO · - ROH

OH

O

O

Species Attacked Predominantly

O

·

·

·O

·

Page 14: Introduction to Polymer Stabilization

RK / ACS ‘01 - 14 -

Phenolic Free Radical Chemistry

O

O+ RO · + RO ·

- ROH

OR

O

Disproportionation

O OH

+

Quinonemethide

·

Page 15: Introduction to Polymer Stabilization

RK / ACS ‘01 - 15 -

Phenolic AO (BHT) Oxidation ChemistryO·

+ RO· + RO·

- ROH - ROH

Coupling

OH

Quinonemethide

O

OHHO CH CH

Stilbenquinone (Yellow)

CH CH OO

+ 2 RO·- 2 ROH

Page 16: Introduction to Polymer Stabilization

RK / ACS ‘01 - 16 -

Gas Fade / Gas Yellowing Chemistry

+ 2 RO·

- 2 ROH

CH=CHHO HO O CH-CH O

+ ·NO2 HONO +

OH O·

·NO2

O

CH2

O

H3C

O

H3C NO2

H2O + R2NH2NO2

Base(e.g. R2N-H)

Alkalinity(e.g. R2N-H)

- HONO

Stilbenquinone

Quinonemethide

Coupling

·

Bis-Phenol

Page 17: Introduction to Polymer Stabilization

RK / ACS ‘01 - 17 -

Changing the Reactivity ofQuinone Methide Chemistry

O

COOR

OH

COOR

OCOOR

COORO

H• Transfer ROO•

x 2

ε = 116@ 420 nm

OCOOR

COORO

ε = 34,800@ 440 nm

Klemchuk and Horng: Poly. Degrad. Stab. 1991, 34, 333.

O

COOR

Re-Aromatization

Page 18: Introduction to Polymer Stabilization

RK / ACS ‘01 - 18 -

Vitamin E (α-tocopherol) Mechanisms{complicated version}

O

OH

CH3CH3

CH3

R CH3

O

O

CH2CH3

CH3

R CH3

O

OH

CH 3

CH 3

R CH3

O

H

O

OH

CH3

CH3

R CH3

O

H

O

OH

CH3

CH3

RCH3

CH2

O

OH

CH2

CH3

CH3

R CH3

Formyl-chroman-3-en (H)

Formyl-γ-Toc (G)

α-Toc

POO

(a)

(h)

(b)

QM

Toc benzyl

(I)+ α-Toc(α-Toc. )

O

OH

CH2CH3

CH3

R CH3

R

(p)

O

OH

CH3

CH3

R CH3

CH2OOH

O

OH

CH3

CH3

R CH3

CH2 OOH

(o)

(n)(m) O2

dimerize(i)

(j)

SPD (E)

(e) (d)+2 POO

+2 P (- >C=C<)

DHD (F)

TRI (A,B,C)

O

O

CH2CH3

CH3

R CH3

QM

O

OH

CH3CH3

CH3

R CH3

(k)

via Toc-benzyl

(l ,c)

(c)

(g)

α-Toc ·α-Toc

dimerize

O

OCH3

CH 3

R

CH 3

O

O

CH3

CH3

R

CH3

O

OCH 3

CH3

R

CH 3

O

OCH3

CH3

RCH3

O

O

CH3

CH3

R

CH3

·

O

OH

CH3

CH3

R CH3

CH 2OO ·

·

·

Al-Malaika, Ashley and Issenhuth

O

O

CH3CH3

CH3

R CH 3

·

O

OH

CH2CH3

CH3

R CH3

·R

·

IntramolecularH-abstraction

IntermolecularH-abstraction (+ PH)

·+ α-Toc +POO

Page 19: Introduction to Polymer Stabilization

RK / ACS ‘01 - 19 -

Mechanism of Activity:Phosphites

Page 20: Introduction to Polymer Stabilization

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Decomposition of Hydroperoxides

R-OOH

R-O• + •OH

R-O• + •OH

R-O• + OH + Ti(IV) -

R-OO• + H + Cu(I) +

Heat

Light

Ti(III)

Cu(II)

Page 21: Introduction to Polymer Stabilization

RK / ACS ‘01 - 21 -

Oxidation of Phosphites to Phosphates

P.P Klemchuk, “Antioxidants” in Ullmann’s Encyclopedia ofIndustrial Chemistry, VCH Publishers, Deerfeild Beach, FL, 91 (1985)

(RO)3 P + R'OOH (RO)3 P=O + R'OHPhosphite Phosphate P(III) P(V)

Relative rates of reaction for various R groups:alkyl > aryl > sterically hindered aryl

(RO)3 P=O + R'OOH No Reaction

Page 22: Introduction to Polymer Stabilization

RK / ACS ‘01 - 22 -

O P OC2H5

2

P

O

O

O CH2 CH2 N

3

P

O

O

2

P P OO

O

OO

O

O P

O

O

PP

O

O

O

O

O OH37C18C18H37

O ]3-PC9H19

O

P

OO

P

O

OO

POO

F

CH3H

Representative Commercial Phosphites

O P

3

Page 23: Introduction to Polymer Stabilization

RK / ACS ‘01 - 23 -

Hydrolysis of Phosphites

Relative rates of reaction for various R groups: alkyl > aryl > sterically hindered aryl

(RO)3 P + H2O (RO)2 P

O

H + ROH

(RO)2 P

O

H + H2O (RO) P

O

H

OH

+ ROH

(RO) P

O

H

OH

+ H2O HO P

O

H

OH

+ ROH

Dialkyl Phosphite

Alkyl Phosphorus Acid

Phosphorus Acid

Page 24: Introduction to Polymer Stabilization

RK / ACS ‘01 - 24 -

Mechanism of Activity:Diarylamines

Page 25: Introduction to Polymer Stabilization

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Chemistry of Secondary ArylaminesSynergy with Hindered Phenols

NH

R R+ ROO• + ROOH

OH

NH

R R+ +

Pospisil in Developments in Polymer Stabilization, G. Scott, Ed., Vol. 1, Ch.1.Varlamov et al.: Kinetics and Catalysis 1994, 35, 838.

N

R R

N

R R

O

Page 26: Introduction to Polymer Stabilization

RK / ACS ‘01 - 26 -

Mechanism of Activity:Thioethers/Thioesters

Page 27: Introduction to Polymer Stabilization

RK / ACS ‘01 - 27 -

S

O O

OR

OR

S

O O

OR

OR

O

RO

O

SOH

O

ORR

O

O

SOH

O

SS

O

OR

O O

OR

+ ROHROOH

+

heat

ROH +ROOH

x 2

Armstrong et al.: Eur. Poly. J. 1979, 15, 241.

+ H2O

Chemistry of ThiosynergistsReaction with Hydroperoxides

Page 28: Introduction to Polymer Stabilization

RK / ACS ‘01 - 28 -

Mechanism of Activity:Hydroxylamines

Page 29: Introduction to Polymer Stabilization

RK / ACS ‘01 - 29 -

R

R

N OH

Hydroxylamine

R

R

N O.H

Nitroxyl Radical

R

R

N+

O

Nitrone

R.

R

R

N OH

R

R

N+

O

Hydroxylamine Nitrone

+ ROOH + ROH + HOH

R

R

N+

O

Nitrone

R

R

N O.*R

*Nitroxyl Radical

H

R

R

N+

O

*Nitrone

*RR.

*R.

R.

Stabilization Chemistry of Hydroxylamines

Page 30: Introduction to Polymer Stabilization

RK / ACS ‘01 - 30 -

Mechanism of Activity:Benzofuranones (Lactones)

Page 31: Introduction to Polymer Stabilization

RK / ACS ‘01 - 31 -

R-H

Highly Stabilized Radical

RR

OO

OO

ROO

H

R = Carbon or Oxygen Centered Radical

OO

H OO CN

tBu-OO

OO

O

Ph

Ph

Ph

OO

O O

tBu-OO

OO

CN CN

O

Ph

Ph

Ph

O

Ph

Ph

Ph

OO

2

Stabilization Chemistry of Benzofuranones

Benzofuranone (Lactone)chemistry is a powerful radical

trap for R•, RO•, and ROO•

Page 32: Introduction to Polymer Stabilization

RK / ACS ‘01 - 32 -

Effective Temperatures for Stabilizers

Hindered Amine

Hindered Phenol

Thiosynergist (& Phenol)

PhosphiteHydroxylamine

Lactonealpha-tocopherol (E)

Temperature (°C)

0 50 100 150 200 250 300

Long Term Thermal Stability

Long Term Thermal Stability Melt Processing Stability

Long Term Thermal Stability (No Melt Processing Stability)

Melt Processing Stability

(No Melt Processing Stability)

(No Long Term Thermal Stability)

Page 33: Introduction to Polymer Stabilization

RK / ACS ‘01 - 33 -

Phenolic AOs react withoxygen centered radicals

Phenolic AOs react withfree radicals to yield inactiveproducts (ROH and H20)

Phosphites react withhydroperoxides to yieldinactive products (ROH)

Path of Degradation Path of Stabilization

Scheme 2 - Inhibited Autoxidation Cycle

ROO • R •

+ ROOH

RO • + • OH

OxygenCycle II Cycle I

Energy; Shear; Melt Processing; Catalyst Residues

PolymerCarbon Centered RadicalTraps Improve Efficiencyof Traditional Stabilizers

Page 34: Introduction to Polymer Stabilization

RK / ACS ‘01 - 34 -

Melt Processing / Long Term Stability

Heat History: Multiple Extrusion; Oven Aging;

No apparent change

Chain Enlargement Chain Breaking

Incr

easi

ng

D

ecre

asin

g

Molecular Weight

Dec

reas

ing

In

crea

sing

Melt FlowRate

Page 35: Introduction to Polymer Stabilization

RK / ACS ‘01 - 35 -

Impact of Various Stabilizers Classes in Polypropylene: PO161-95/CR13195Single Pass Extrusion Melt Flow Rate Data (Nominal = 4.5 dg/min)

5

7

9

11

13

15

0 500 1000 1500 2000Stabilizer Loading (ppm)

dg/m

in

I-3114 I-1330 I-168 FS-42 HP-136 CH-944 DSTDP

Page 36: Introduction to Polymer Stabilization

RK / ACS ‘01 - 36 -

0

15

30

45

60

250°C / 482°F 280°C / 536°F 310°C / 590°F

Melt Flow (230°C/2.16 kg)

0.1% AO-1 / P-1, 1st pass

0.1% AO-1 / P-1, 3rd pass0.1% AO-1 / P-1, 5th pass

0.06% AO-1/P-1 + 0.01 L-1, 1st pass

0.06% AO-1/P-1 + 0.01 L-1, 3rd pass0.06% AO-1/P-1 + 0.01 L-1, 5th pass

Spheripol Polypropylene Homopolymer; 0.075% Calcium Stearate; Extrusion: 20 mm single screw,L/D = 25; Multiple pass extrusion at different temperatures

Melt flow rate controlof binary blends of AO / P

is insufficient at high temps; Addition of 15% Lactonemakes a big difference !

Example #1Enhanced Free Radical Trapping Efficiency

Page 37: Introduction to Polymer Stabilization

RK / ACS ‘01 - 37 -

Example #2Inhibiting Gas Fading / Gas Yellowing Chemistry

“Gas Fading” is a discoloration phenomenon that is sometimesobserved during storage of fabricated articles….

Selected Variablesl Phenolic Antioxidants (Level and Type)l Phenolic Antioxidant / Phosphite Ratiol Surface Area (Pellet, Part or Fiber)l HALS (Alkalinity and Structure)l Resin (Catalyst Residues)l Spin Finish / Lubricantsl Acid Scavengers

Page 38: Introduction to Polymer Stabilization

RK / ACS ‘01 - 38 -

Phenol vs. Phenol Free StabilizationPhenol Based Stabilization (Phenol / Phosphite)

l AdvantagesØExcellent Melt Flow ControlØGood Initial ColorØLong Term Thermal Stability (< 150oC)ØRelatively Easy to Analyze

l Potential DisadvantagesØ Tendency to Discolor:¬ After Prolonged Melt Processing¬ Exposure to Oxides of Nitrogen¬ Exposure to Gamma Irradiation¬ Sensitive to Catalyst Residues

l Industry Standard (Entrenched ~ last 20 Years)

Page 39: Introduction to Polymer Stabilization

RK / ACS ‘01 - 39 -

“Triangles” of Polymer Discoloration

l Polymers stabilized with phenolic AO’s can besusceptible to discoloration if the system is “abused”

Thermally Induced

Discoloration

>Heat>Shear

Phenol Oxygen

“Gas Fade”Induced

Discoloration

SurfaceArea

PhenolNxOy

Page 40: Introduction to Polymer Stabilization

RK / ACS ‘01 - 40 -

Gas Fade / Gas Yellowing Chemistry

+ 2 RO·

- 2 ROH

CH=CHHO HO O CH-CH O

+ ·NO2 HONO +

OH O·

·NO2

O

CH2

O

H3C

O

H3C NO2

H2O + R2NH2NO2

2

Base(e.g. R2N-H)

Alkalinity(e.g. R2N-H)

- HONO

Stilbenquinone

Quinonemethide

Coupling

·

Bis-Phenol

Page 41: Introduction to Polymer Stabilization

RK / ACS ‘01 - 41 -

Effective Temperatures for Stabilizers

Hindered Amine

Hindered Phenol

Thiosynergist (& Phenol)

PhosphiteHydroxylamine

Lactonealpha-tocopherol (E)

Temperature (°C)

0 50 100 150 200 250 300

Long Term Thermal Stability

Long Term Thermal Stability Melt Processing Stability

Long Term Thermal Stability (No Melt Processing Stability)

Melt Processing Stability

(No Melt Processing Stability)

(No Long Term Thermal Stability)

* Traditional approach is to use an AO/P blend;

Yet the tendency to discolor was notacceptable for color sensitive applications

* Need new stabilizer system (w/o phenolic AO)

Page 42: Introduction to Polymer Stabilization

RK / ACS ‘01 - 42 -

Phenol vs. Phenol Free Stabilization

Phenol Free Systems (HALS / “Hyperactive” / Phosphite)

l AdvantagesØGood Melt Flow ControlØExcellent Initial Color and Color MaintenanceØExcellent Gas Fade ResistanceØExcellent Discoloration Resistance / Gamma RadiationØLong Term Thermal Stability ( < 120oC)

l Potential DisadvantagesØ “It’s Different” (vs. Phenol / Phosphite)ØDifferent Method of Analysis (vs. Phenol / Phosphite)

l Becoming Industry Standard (~ last 3- 5 Years)

Page 43: Introduction to Polymer Stabilization

RK / ACS ‘01 - 43 -

Example #2: Color StabilityGas Fade Resistance / Color Maintenance

Phosphite Hydroxylamine Lactone

N

OH

C18H37H37C18

Hindered AminesProvide UV / Long Term Thermal Stability

N

O

O

OO

n

N

N

N

N

NNN

N

H

H H

(CH2)6

n

Provide Melt Processing Stability

O P

3

OO

HCH3

CH3

Page 44: Introduction to Polymer Stabilization

RK / ACS ‘01 - 44 -

Graph 3A - YI Color Maintenance; Gas Fade Exposure @ 60°C; Knit Socks

0 5 10 15 20 25

1500 ppm AO-1/ P-1(AO Standard "A")

2000 ppm AO-2/ P-1(AO Standard "B")

1800 ppm HA-1/ P-1(no-AO "1st Generation")

1200 ppm HA-1/ NOH(no-AO "State of the Art")

1200 ppm HA-1/ NOH/ P-1(no-AO "New / Improved")

1200 ppm HA-2/ NOH/ P-1(no-AO "New / Improved")

1200 ppm HA-2/ L-1/ P-1(non-AO "New / Improved")

YI Color

4 Wks3 Wks2 Wks1 Wks0 Wks

Compared to phenol based systems, the phenol free systems offer excellent gas fade resistance….

Page 45: Introduction to Polymer Stabilization

RK / ACS ‘01 - 45 -

Types of UV Stabilizer Chemistries

l UV AbsorbersØHydroxyphenylbenzophenonesØHydroxyphenylbenzotriazolesØHydroxyphenyltriazines

l Excited State QuenchersØNickel based complexes

l Free Radical TrapsØHindered Amines

Page 46: Introduction to Polymer Stabilization

RK / ACS ‘01 - 46 -

Mechanism of Activity:UV Absorbers

Page 47: Introduction to Polymer Stabilization

RK / ACS ‘01 - 47 -

Representative UV Absorbers

NNN O

CH3

H

NNN

+O

CH3

H

light

Calvert and Pitts: Photochemistry, Wiley, New York, 1967, p.534.Heller and Blattmann: Pur. Appl. Chem. 1973, 36, 141.Kramer: Angew. Makromol. Chem. 1990, 183, 67.

O

OC8H17

OH

OC8H17

OOH

light

Page 48: Introduction to Polymer Stabilization

RK / ACS ‘01 - 48 -

UV Spectra

20 mg/L in EtOAc

0

0.5

1

1.5

250 275 300 325 350 375 400 425

λ (nm)

Abs

TINUVIN 234TINUVIN 328TINUVIN 326TINUVIN 327TINUVIN P

Page 49: Introduction to Polymer Stabilization

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Mechanism of Activity:Excited State Quenchers

Page 50: Introduction to Polymer Stabilization

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UV Energy Quenchers

* QuencherQuencher

+ UV Light

- Energy dissipated aslower frequency light

R-C-R

O*

R-C-R

O

(Some Chemistries Withdrawn due to Issues with Nickel in the Environment)

Page 51: Introduction to Polymer Stabilization

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Mechanism of Activity:Hindered Amines(as free radical scavengers)

Page 52: Introduction to Polymer Stabilization

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N

N

N

N

NNN

N

H

H H

(CH2)6

n

N

N N

N

N

N

NN

R R

H

R

R ]2-

NN CH3

C4H9

R =

N

O

O

OO

n

N

N

O

O

O

O

H

H

N

N

N

N

NN N

N

OH H

(CH2)6

n

N NC CO O

OO

(C H2)8 OC8H17H17C8O

Representative Hindered Amine Stabilizers

N

N

N

NN

NN

OO

R =

C4H9C4H9

NHN NH

N

R R

H R

NN

NN

N

NH

N N

N

N

NH

N

NH

N NH

NN

N

N

N

H

NN

N

n

Page 53: Introduction to Polymer Stabilization

RK / ACS ‘01 - 53 -

R* H

ROO·R=O + ROH

[Oxid]

R

NO R

NO·

RR

NR*

[H+]

R

N+

XNOTE: An acidified hindered amine cannot easilyenter into the free radical scavenging cycle

R* = - H - CH3 - OR”

Hindered AminesUV Stabilization via Free Radical Scavenging

Ø N-H and N-R Hindered Amine Stabilizers (HAS) fit mostneeds regarding light stability, but can be alkaline (basic)

Ø N-OR type HAS enter the UV stabilization cycle quickly,and are not alkaline, in comparison to N-H & N-R type HAS

Page 54: Introduction to Polymer Stabilization

RK / ACS ‘01 - 54 -

Example #3Interactions with Other Co-Additives ( + , = , - )

HALS-3 (N-H)

HALS-3B (N-H)

HALS-5 (N-H)

HALS-2 (N-CH3)

HALS-2B (N-CH3)

HALS-1 (N-R)

HALS-4 (N-OR)

HALS-8 (N-OR)

0 2 4 6 8 10

pKa (as measured by titration of Conjugate Acid)

HALS-3 (N-H)

HALS-3B (N-H)

HALS-5 (N-H)

HALS-2 (N-CH3)

HALS-2B (N-CH3)

HALS-1 (N-R)

HALS-4 (N-OR)

HALS-8 (N-OR)

Dominant pKa's of Various Hindered Amines (Piperidinyl Group)

Page 55: Introduction to Polymer Stabilization

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Example #3Interactions with Other Co-Additives ( + , = , - )

Light Stability of Flame Retardant Fiber

Stabilized PP homopolymer; 15 dpf; Carbon Arc Exposure

0.05% HALS 0.05% HALS 0.50% HALS0

100

200

300

400

500

Hours to 50% Tenacity

HAS-1 HAS-5

No Flame Retardant 5% Brominated Flame Retardant

Page 56: Introduction to Polymer Stabilization

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ConclusionsImportance of New Stabilizer Chemistries

l Stabilizers should be used as tools to obtain thebest products with the most value

l Fine tuning accomplished with the physical aswell as the aesthetic and ancillary properties

Ø Better melt flow rate retention (MW; MWD)Ø Lower initial YI color and color maintenanceØ Inhibition of “gas fade” discolorationØ Enhanced additive compatibilityØ Reduced taste and odor (organoleptics)Ø Resistance to “ion” or “irradiation” induced oxidationØ Suppression of “gels” and other imperfections

Page 57: Introduction to Polymer Stabilization

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Impact of Performance vs. Concentration

Additive Loading

Per

form

ance

DiminishingReturns

“The Zone”

InsufficientAmount

Unstable PolymerWeaker Additives

Difficult ProcessingHigher Temperatures

Long Residence TimesHigh Shear

Stable PolymerPowerful Additives

Easy ProcessingLower Temperatures

Brief Residence TimesLess Shear

Page 58: Introduction to Polymer Stabilization

RK / ACS ‘01 - 58 -

Parallel Growth & Variety of Stabilizers

1935 1955 1975 1995

Vol

ume

Pol

ymer

Melt PhaseHP-LDPE

Solution PhaseSlurry Phase

zn-PPzn-PE

Gas Phasezn-PPzn-PE

All Process Typesm-PPm-PE

AO: BHT; TNPP

UV: Absorbers

AO: HMW & Specialty Phenolics & Phosphites

UV: HMW Absorbers Hindered Amines (HALS)

AO: “Hyperactives”

UV: “N-OR” HALS”

Page 59: Introduction to Polymer Stabilization

RK / ACS ‘01 - 59 -

Hans Zweifel - in Memorial (1939-2001)lDr. Hans Zweifel was a friend as well as

a scientific leader. He helped me tomaintain a balance between businesssupport vs. the science of additives

lHans was also:

Ø Lecturer for Polymer Additives atthe Swiss Federal Institute ofTechnology (ETH) Zürich.

Ø Head of New Product Managementat Ciba Specialty Chemicals

Ø Author of numerous publications &textbooks as well as editor of thenew Plastic Additives Handbook

Ø Excellent guide in our “off hours”adventures in Switzerland