influenceofmicropolarlubricationontheperformanceof … ·...

19
Hindawi Publishing Corporation Advances in Tribology Volume 2012, Article ID 898252, 18 pages doi:10.1155/2012/898252 Research Article Influence of Micropolar Lubrication on the Performance of 4-Pocket Capillary Compensated Conical Hybrid Journal Bearing Satish C. Sharma and Arvind K. Rajput Tribology Laboratory, Department of Mechanical and Industrial Engineering, Indian Institute of Technology Roorkee, Roorkee 247667, India Correspondence should be addressed to Arvind K. Rajput, [email protected] Received 15 May 2012; Revised 18 July 2012; Accepted 20 August 2012 Academic Editor: Patrick De Baets Copyright © 2012 S. C. Sharma and A. K. Rajput. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited. The present paper deals with a theoretical analysis of 4-pocket capillary compensated conical hybrid journal bearing system operating with micropolar lubricant. The modified Reynolds equation for a conical journal bearing system operating with micropolar lubricant has been derived. In the present study, Eringen’s micropolar theory has been used to model micropolar lubrication in cylindrical coordinate system. The study has been carried out for the dierent values of micropolar parameters, that is, characteristic length ( l) and coupling number (N ). The conical bearing configurations having semicone angle 10 , 20 , 30 , and 40 have been studied. The study suggests that micropolar lubricant oers better performance vis- ´ a-vis Newtonian lubricant for bearing configurations having values of semicone angle 10 and 20 . 1. Introduction The noncircular journal bearings such as lobed bearing, pressure dam bearing, and conical journal bearing provide better performance than that of the circular journal bearings for dierent considerations. Conical journal bearing system can support both radial and axial load within less space vis- ´ a-vis dierent combinations of circular journal and rotary thrust bearing. These bearings are also more economical for the machining point of view [1, 2]. In recent times, many researchers have focused their studies [215] concerning the analysis and design of conical bearings. Murthy et al. [3] studied a new type of conical multilobe special precision bearing. It was reported that axial preload and lobe depth aect the working clearance and the fluid film stiness of the bearing significantly. Prabhu and Ganesan [4, 6, 7] analyzed the dynamic stiness characteristics of capillary compensated annular recess conical hydrostatic thrust bearings. In their study, they discussed the conditions of tilt, eccentricity, and rotation. Srinivasan and Prabhu [5] studied the steady state performance of externally pressurized gas-lubricant conical bearings under rotation. The influence of bearing operating parameters on the radial and axial load capacity, attitude angle, friction loss, and stiness was discussed for the semicone angle 10 –40 . Khalil et al. [8] investigated the influence of turbulent lubrication on the performance of an externally pressurized circular and conical thrust bearings. Both the inertia forces and thermal eects were neglected. Their study indicates that the circular thrust bearing has slightly higher dimensionless pressure, load, and torque than the conical thrust bearing. The mono and multigrade lubricants used in present day industrial applications are blended with additives which are polymeric in nature. This blending results into deviation of lubricant rheology from Newtonian to non-Newtonian (nonlinear). Yousif and Nacy [9] presented experimental and theoretical studies dealing with the eect of solid additives in lubricating oils on the steady state performance of conical journal bearings using the mass transfer theory. Yoshimoto et al. [10, 11] investigated water-lubricated hydrostatic conical bearings with spiral grooves for high- speed spindles. It was found that the compliant surface bearing had a larger load capacity in a relatively large bearing clearance than the rigid surface bearing and lower bearing

Upload: phamnguyet

Post on 11-Apr-2018

215 views

Category:

Documents


1 download

TRANSCRIPT

Hindawi Publishing CorporationAdvances in TribologyVolume 2012, Article ID 898252, 18 pagesdoi:10.1155/2012/898252

Research Article

Influence of Micropolar Lubrication on the Performance of4-Pocket Capillary Compensated Conical Hybrid Journal Bearing

Satish C. Sharma and Arvind K. Rajput

Tribology Laboratory, Department of Mechanical and Industrial Engineering, Indian Institute of Technology Roorkee,Roorkee 247667, India

Correspondence should be addressed to Arvind K. Rajput, [email protected]

Received 15 May 2012; Revised 18 July 2012; Accepted 20 August 2012

Academic Editor: Patrick De Baets

Copyright © 2012 S. C. Sharma and A. K. Rajput. This is an open access article distributed under the Creative CommonsAttribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work isproperly cited.

The present paper deals with a theoretical analysis of 4-pocket capillary compensated conical hybrid journal bearing systemoperating with micropolar lubricant. The modified Reynolds equation for a conical journal bearing system operating withmicropolar lubricant has been derived. In the present study, Eringen’s micropolar theory has been used to model micropolarlubrication in cylindrical coordinate system. The study has been carried out for the different values of micropolar parameters, thatis, characteristic length (l) and coupling number (N). The conical bearing configurations having semicone angle 10◦, 20◦, 30◦, and40◦ have been studied. The study suggests that micropolar lubricant offers better performance vis- a-vis Newtonian lubricant forbearing configurations having values of semicone angle 10◦and 20◦.

1. Introduction

The noncircular journal bearings such as lobed bearing,pressure dam bearing, and conical journal bearing providebetter performance than that of the circular journal bearingsfor different considerations. Conical journal bearing systemcan support both radial and axial load within less space vis-a-vis different combinations of circular journal and rotarythrust bearing. These bearings are also more economical forthe machining point of view [1, 2]. In recent times, manyresearchers have focused their studies [2–15] concerning theanalysis and design of conical bearings.

Murthy et al. [3] studied a new type of conical multilobespecial precision bearing. It was reported that axial preloadand lobe depth affect the working clearance and the fluid filmstiffness of the bearing significantly. Prabhu and Ganesan[4, 6, 7] analyzed the dynamic stiffness characteristics ofcapillary compensated annular recess conical hydrostaticthrust bearings. In their study, they discussed the conditionsof tilt, eccentricity, and rotation. Srinivasan and Prabhu[5] studied the steady state performance of externallypressurized gas-lubricant conical bearings under rotation.

The influence of bearing operating parameters on the radialand axial load capacity, attitude angle, friction loss, andstiffness was discussed for the semicone angle 10◦–40◦.Khalil et al. [8] investigated the influence of turbulentlubrication on the performance of an externally pressurizedcircular and conical thrust bearings. Both the inertia forcesand thermal effects were neglected. Their study indicates thatthe circular thrust bearing has slightly higher dimensionlesspressure, load, and torque than the conical thrust bearing.

The mono and multigrade lubricants used in present dayindustrial applications are blended with additives which arepolymeric in nature. This blending results into deviationof lubricant rheology from Newtonian to non-Newtonian(nonlinear). Yousif and Nacy [9] presented experimentaland theoretical studies dealing with the effect of solidadditives in lubricating oils on the steady state performanceof conical journal bearings using the mass transfer theory.Yoshimoto et al. [10, 11] investigated water-lubricatedhydrostatic conical bearings with spiral grooves for high-speed spindles. It was found that the compliant surfacebearing had a larger load capacity in a relatively large bearingclearance than the rigid surface bearing and lower bearing

2 Advances in Tribology

power consumption in a small bearing clearance althoughthe load capacity is reduced. Abdel-Rahman [12] used anaverage clearance method to solve the equation of stationarypressure distribution in flow between the conical surfaces. Liet al. [13] studied Taylor vortex flow between two conicalcylinders, with the inner one rotating and the outer onestationary by the numerical method. It was found that thebasic flow becomes unstable with an increase in Reynoldsnumber (Re) above a certain critical value (Re = 117) andwith the further increase of Re (to about Re = 300), thefirst stable vortex is formed near the top of the flow system.These were confirmed by experimental observations. Sharmaet al. [14, 15] carried out a theoretical study of a 4-pockethydrostatic conical journal bearing system. The bearing staticand dynamic performance characteristics were presented forthe values of external load ranging Wr = 0.1–1.0 and forthe values of semicone angles (γ = 10◦, 20◦, 30◦, and 40◦).The influence of wear in the analysis of a four- pocket orificecompensated hybrid conical journal bearing was considered[15]. The studies [14, 15] were limited for Newtonianlubricants only. Very recently Zhang et al. [16] studiedthe end plate effect on Taylor vortices between rotatingconical cylinders. It was reported that the number of vorticesincreases with decreasing of the gap size and the end platesplay an important role in the parity of the number of thevortices.

The lubricant plays a vital role on the overall perfor-mance of bearing. A lot of research has been carried outwith non Newtonian lubricants. Polymer additives aremixed to the Newtonian lubricant in order to improvetheir performance characteristics. These polymer additiveshave the different flow characteristics than the parentfluid. There are many theories available to describe theflow characteristics of non-Newtonian lubricants suchas electrorheological lubricant, coupled stress lubricant,and micropolar lubricant. The theory of micropolar fluidgives the best descriptions of the non-Newtonian fluidscontaining additives substructures. There are many physicalexamples of micropolar fluids as ferrofluids, blood flows,bubbly liquids, liquid crystals [17]. This class of fluidsexhibit special properties to support couple stress and bodycouple due to their microstructure and microrotationalinertia at microscopic level. The theory of micropolar fluidswas formulated by Eringen [18]. The first application ofmicropolar lubricant in fluid film bearings was carried outby Allen and Kline [19]. Prakash and Sinha [20] discussedthe lubrication theory for micropolar fluid. They assumeda two dimensional flow field and gave argument for order ofmagnitude analysis. Later on, Singh and Sinha [21] derived3-dimensional Reynolds equation for micropolar lubricatedcylindrical journal bearing. Huang et al. [22] and Khonsariand Brewe [23] obtained steady state characteristics offinite-width journal bearings with micropolar lubricants.Huang and Weng [24] presented the study of the dynamiccharacteristics of finite-width journal bearings with microp-olar lubricants. They observed that it is easier for the oilwhirl to occur in a micropolar fluid under low Sommerfieldnumber condition, although the micropolar fluid increasesthe effective viscosity and load capacity. Wang and Zhu [25]

studied the lubricating effectiveness of micropolar lubricantsin a dynamically loaded journal bearing. Das et al. [26]presented the dynamic characteristics of hydrodynamicjournal bearings lubricated with micropolar lubricants.Their results showed that micropolar fluid exhibits betterstability in comparison with Newtonian fluid. A numericalstudy of the non-Newtonian behavior for a finite journalbearing lubricated with micropolar fluids was carried outby Wang and Zhu [27]. They studied the influence ofmaterial characteristic length and the coupling numberon the thermohydrodynamic performance of a journalbearing.

Nair et al. [28] considered the effect of deformation ofthe bearing liner on the static and dynamic performancecharacteristics of an elliptical journal bearing operating withmicropolar lubricant. Rahmatabadi et al. [29] considered thenoncircular bearing configurations for two-, three- and four-lobe bearings lubricated with micropolar lubricants.

A thorough scan of the existing literature reveals thatthe available studies in the area of conical hydrostatic andhybrid journal bearing system have been mainly restricted toNewtonian lubricant. Now a days the lubricants are additizedin order to improve their lubricating performance. As aconsequence of which, they exhibit nonlinear behavior andthe analysis becomes quite involved. Therefore, the presentwork is planned to bridge the gap in literature and toanalyze the conical hybrid journal bearing system operatingwith micropolar lubricant as shown in Figure 1(a). Thenumerically simulated results in present study are expectedto be beneficial to bearing designers as well as to academiccommunity.

2. Analysis

The governing equations describing the behavior of microp-olar lubricants as derived by Eringen [18] are expressed as

∂ρ

∂t+∇(ρ.V) = 0,

(λ′ + 2μ

)∇(∇ ·V)− 12

(2μ + χ

)∇×∇

×V + χ∇× ϑ−∇p + ρB = ρDV

Dt,

(α1 + β1 + γ1

)∇(∇ · ϑ)− γ1∇×∇

× ϑ + χ∇×V − 2χϑ + ρL′ = ρJDϑ

Dt.

(1)

In a conical journal bearing system, clearance betweenthe journal and bearing is very small and the ratio ofthe fluid film thickness to the mean radius of conicaljournal approaches to 10−3 to 10−4. Therefore a conicaljournal bearing system can be modeled as flow of lubricantbetween two curvilinear plates as shown in Figure 1(b).Thus in cylindrical coordinate (θ,R, z) system, the velocity,

Advances in Tribology 3

Pressurerelief valve

Pressuregauge

Bearingjournal Pocket

ClearancePump

LubricantMotor

Oil sump

Filter

α

X

Z

θ

h0 YD

γ◦

(a)

θ

h

R

O

Z

(b)

Figure 1: (a) Schematic of conical journal bearing system. (b) Developed surfaces of conical journal bearing system in cylindricalcoordinates.

microrotation velocity, and pressure for a conical hybridjournal bearing system may be expressed as

V = (V1(R, θ, z),V2(R, θ, z),V3(R, θ, z)),

ϑ = (ϑ1(R, θ, z), ϑ2(R, θ, z), ϑ3(R, θ, z)),

p = p(R, θ, z).

(2)

In cylindrical coordinate system, for a steady incompress-ible flow (∇ ·V = 0), (1) can be written as follows:

1R

∂(RV1)∂R

+1R

∂V2

∂θ+∂V3

∂z= 0, (3)

12

(2μ + χ

)[

∂2

∂R2+

1R

∂R+

1R2

∂2

∂θ2+

∂2

∂z2

]

V1

+ χ[

1R

∂ϑ3

∂θ− ∂ϑ2

∂z

]− ∂p

∂R+ ρBR

= ρ

[

V1∂V1

∂R+V2

R

∂V1

∂θ+ V3

∂V1

∂z− V1

2

R

]

,

(4)

12

(2μ + χ

)[ ∂2

∂R2+

1R

∂R+

1R2

∂2

∂θ2+

∂2

∂z2

]

V2

+ χ[∂ϑ1

∂z− ∂ϑ3

∂R

]− 1

R

∂p

∂θ+ ρBθ

= ρ[V1

∂V2

∂R+V2

R

∂V2

∂θ+ V3

∂V2

∂z+V1V2

R

],

(5)

12

(2μ + χ

)[

∂2

∂R2+

1R

∂R+

1R2

∂2

∂θ2+

∂2

∂z2

]

V3

+ χ[∂ϑ2

∂R− 1

R

∂ϑ1

∂θ

]− ∂p

∂z+ ρBZ

= ρ[V1

∂V3

∂R+V2

R

∂V3

∂θ+ V3

∂V3

∂z

],

(6)

γ1

[∂2

∂R2+

1R

∂R+

1R2

∂2

∂θ2+

∂2

∂z2

]

ϑ1

+ χ[

1R

∂V3

∂θ− ∂V2

∂z

]− 2χϑ1 + ρL′R

= ρJ

[

ϑ1∂ϑ1

∂R+ϑ2

R

∂ϑ1

∂θ+ ϑ3

∂ϑ1

∂z− ϑ1

2

R

]

,

(7)

γ1

[∂2

∂R2+

1R

∂R+

1R2

∂2

∂θ2+

∂2

∂z2

]

ϑ2

+ χ[∂V1

∂z− ∂V3

∂R

]− 2χϑ2 + ρL′θ

= ρJ[ϑ1∂ϑ2

∂R+ϑ2

R

∂ϑ2

∂θ+ ϑ3

∂ϑ2

∂z+ϑ1ϑ2

R

],

(8)

γ1

[∂2

∂R2+

1R

∂R+

1R2

∂2

∂θ2+

∂2

∂z2

]

ϑ3

+ χ[∂V2

∂R− 1

R

∂V1

∂θ

]− 2χϑ3 + ρL′z

= ρJ[ϑ1∂ϑ3

∂R+ϑ2

R

∂ϑ3

∂θ+ ϑ3

∂ϑ3

∂z

].

(9)

4 Advances in Tribology

2.1. Assumptions. In general, the following assumptions aremade in the analysis of a journal bearing system usingmicropolar theory.

(i) Body force and body couples are negligible.

(ii) The inertia forces and inertia couples are very small,and therefore neglected.

(iii) All the characteristics coefficients are independent ofz.

(iv) For steady incompressible fluids,∇ ·V = 0.

(v) The pressure variation in Z direction is negligible.

(vi) Flow of lubricant in the clearance space between thejournal and bearing is two dimensional.

(vii) The velocity and microrotation velocity fields areindependent of R direction.

The velocity, microrotation velocity, and pressure, for theconical journal bearing system as shown in Figure 1 are givenas follows:

V = (V1(θ, z),V2(θ, z), 0),

ϑ = (ϑ1(θ, z), ϑ2(θ, z), 0),

p = p(θ,R).

(10)

Incorporating the above assumptions and order of themagnitude analysis, ((4)–(9)) reduces to the following forms:

12

(2μ + χ

)∂2V1

∂z2− χ

∂ϑ2

∂z− ∂p

∂R= 0,

12

(2μ + χ

)∂2V2

∂z2+ χ

∂ϑ1

∂z− 1

R

∂p

∂θ= 0,

γ1∂2ϑ1

∂z2− 2χϑ1 − χ

∂V2

∂z= 0,

γ1∂2ϑ2

∂z2− 2χϑ2 + χ

∂V1

∂z= 0.

(11)

To determine the expressions of velocity field formicropolar lubricant, the following boundary conditions areincorporated in (11):

V1 = 0, V2 = U , ϑ1 = ϑ2 = 0 at z = 0,

V1 = V2 = 0, ϑ1 = ϑ2 = 0 at z = h.(12)

2.2. The Lubricant Flow. The local lubricant flow per unitwidth in R and θ direction can be obtained by integratingthe respective velocity components across the local fluid filmthickness, expressed as

qθ =∫ h

0V2dz,

qθ = Uh

2− Φ(N , l,h)

12μ1R

∂p

∂θ,

Similarly, qR =∫ h

0V1dz = −Φ(N , l,h)

12μ∂p

∂R,

(13)

where Φ(N , l,h) = h3 + 12l2h− 6Nlh2Coth(Nh/2l) is knownas micropolar function. Consider the following:

N =(

χ

2μ + χ

)1/2

, l =(γ1

)1/2

, (14)

where N is a dimensionless quantity, named as couplingnumber, and l has the unit of length, named as characteristiclength. These N and l are two main characteristics parame-ters of micropolar lubricant.

2.3. Modified Reynolds Equations. The continuity equationin cylindrical coordinate system for 2-dimensional flow isgiven as follows [30]:

∂ρ

∂t+

1R

∂(ρRV 1

)

∂R+

1R

∂(ρV2

)

∂θ= 0. (15)

Integrating (15) with respect to z across the fluid filmthickness, that is, (0 to h), and using (13), yields

∂h

∂t+

1R

∂(RqR

)

∂R+

1R

∂qθ∂θ

= 0. (16)

Substituting the value of qR and qθ in (16), we have

1R

∂R

[RΦ(N , l,h)

12μ∂p

∂R

]

+1R2

∂θ

[Φ(N , l,h)

12μ∂p

∂θ

]

= 12

1R

∂(Uh)∂θ

+∂h

∂t.

(17)

Substituting the values of the parameters as U = rω, [θ =α sin γ, R = r sin γ (see Figure 2(a)), we have

1R

∂R

[RΦ(N , l,h)

12μ∂p

∂R

]

+1

(R sin γ

)2∂

∂α

[Φ(N , l,h)

12μ∂p

∂α

]

= 12ω∂h

∂α+∂h

∂t.

(18)

Using the following nondimensional parameter in (18),we get

β = R sin γ

rj; p = p

ps; l = c

l;

h = h

c; t = t

[μr2

j /c2ps] ;

Ω = ωj[c2ps/μr

2j

] : Φ(N , l,h

)= Φ(N , l,h)

c3.

(19)

Nondimensionalization of (18) yields

sin2γ

β

∂β

⎣βΦ

(N , l,h

)

12∂p

∂β

⎦ +1β2

∂α

⎣Φ(N , l,h

)

12∂p

∂α

= 12Ω∂h

∂α+∂h

∂t,

(20)

where Φ((N , l,h)) = h3

+ 12(h/l2)− 6(Nh

2/l)Coth(Nhl/2).

Advances in Tribology 5

γR

rO α

θ

O

O

R

Developmentof the surface

θd = 2πSinγ

(a)

γ

dF

dFr

dFa

Z

O

dFZ

α

dFr

X

O

Z

dFX

γ

Y

(b)

Figure 2: (a) Development of the surface of conical journal bearing. (b) Load carrying capacity distribution of a conical journal bearing.

Equation (20) is the modified Reynolds equation for aconical journal bearing system operating with micropolarlubricant. For the values of micropolar parameters, l =∞, N = o, (20) changes into the form applicable forNewtonian lubricant as given in [14, 15].

2.4. Finite Element Formulation. Applying the finite elementmethod using the orthogonality condition of Galerkin’stechnique in (20), the following elemental equation (21) inmatrix form is obtained:

[Fi j

]e {p}e =

{Q}e

+ Ω{RH

}e+ X j

{RXj

}e+ Z j

{RZj

}e,

(21)

where

Fei j =

∫∫

Ωe

⎣Φ(N , l,h

)

12

(1

sin γ

∂Ni

∂α

∂Nj

∂α

+β2 sin γ∂Ni

∂β

∂Nj

∂β

)⎤

⎦dαdβ,

(22)

Qei =

Γe

Φ(N , l,h

)

12

[1

sin γ

∂p

∂αnα + β2 sin γ

∂p

∂βnβ

]

×Ni p jdΓ−Ω

2

ΓeNi

β2

sin γhnα dΓ,

ReHi =

12

∫∫

Ωeh∂Ni

∂α

β2

sin γdαdβ,

ReXj i =

∫∫

Ωecos α cos γ

β2

sin γNi dαdβ,

ReZj i =

∫∫

Ωesin α cos γ

β2

sin γNi dαdβ,

(23)

where nα and nβ are the direction cosines and i, j =1, 2, 3, 4 (number of nodes per element). Ωe represents thearea domain and Γe is the boundary domain of the ethelement.

The Equation (21) represents the finite element for-mulation of the bearing system. The Equation (21) hasbeen derived by orthogonalizing the residue (From (20))using Galerkin’s technique. The fluid film domain has beendiscretized using 4-noded isoparametric 2D element.

6 Advances in Tribology

The fluid film pressure is approximated over an elementas follows:

p =4∑

j=1

Nj p j . (24)

2.5. Fluid Film Thickness. For a conical journal bearingsystem, the fluid film thickness in nondimensional form isexpressed as [14]

h =(

1− X j cosα− Z j sinα)

cos γ. (25)

2.6. Restrictor Flow Equation. The continuity of flow betweenrestrictor and bearing is required to be maintained fora compensated hydrostatic/hybrid journal bearing system.Therefore, the flow through the restrictor should be taken asthe boundary constraint to solve the Reynolds equation. Theflow rate of the lubricant is given as follows [14, 31]:

QR = CS2

(1− pc

). (26)

2.7. Boundary Conditions. The boundary conditions used forthe analysis of lubricant flow field are described as follows.

(i) The nodes lying on external boundary of bearinghave zero relative pressure with respect to ambientpressure, that is, p|β=∓1.0 = 0.0.

(ii) Nodes lying on a recess have equal pressure.

(iii) Flow of lubricant through the restrictor is equal to thebearing input flow.

(iv) At the trailing edge of positive region, the Reynoldsboundary condition is applied, that is, p = ∂p/∂α =0.0.

2.8. Journal Centre Equilibrium Position. Assuming thesteady state condition X j = Z j = 0, (21) is solved for pressurefield for a specific value of journal center coordinate andthe iterative procedure is continued until the equilibriumposition of journal centre is achieved. For a specified verticalexternal radial load, the following iterative scheme is used toestablish the journal centre equilibrium positions:

Fx = 0; Fz −Wo = 0. (27)

The fluid film reaction Fx and Fz are expanded usingTaylor series for ith journal centre position and correctionin the journal centre displacements are obtained as [14, 31]

ΔXij = − 1

Dj

[∂Fz

∂Z j−∂Fx

∂Zj

]⎧⎨

⎩Fx

i

FiZ −Wo

⎫⎬

⎭,

ΔZij = − 1

Dj

[

− ∂Fz

∂X j

∂Fx

∂Xj

]⎧⎨

⎩Fx

i

FiZ −Wo

⎫⎬

⎭,

(28)

where DJ is the determinant of the matrix

⎢⎢⎢⎢⎣

∂Fx

∂X j

∂Fx

∂Z j

∂Fz

∂X j

∂Fz

∂Z j

⎥⎥⎥⎥⎦

.

The new journal center position coordinates are ex-pressed as

X(i+1)j = X

ij + ΔX

ij , Z

(i+1)j = Z

ij + ΔZ

ij , (29)

where (Xij ,Z

ij) are the coordinates of ith journal center posi-

tion. Iterations are continued until the following convergencecriterion (30) is satisfied [31, 32] as

PERR =

⎢⎢⎢⎣

{(ΔX

ij

)2+(ΔZ

ij

)2}1/2

{(X

ij

)2+(Zij

)2}1/2

⎥⎥⎥⎦× 100

≤ TOLIM < 0.001.

(30)

2.9. Load Carrying Capacity. Figure 2(b) depicts the distri-bution of load carrying capacity of a conical journal bearing.

The load carrying capacity in radial direction is expressedas follows:

Fr = F cos γ = −∫ λ

−λ

∫ 2π

0p cos γ dαdβ. (31)

The radial load carrying capacity is further resolved into Xand Z directions as follows:

Fx = −∫ λ

−λ

∫ 2π

0p cosα cos γ dαdβ

Fz = −∫ λ

−λ

∫ 2π

0p sinα cos γ dαdβ.

(32)

2.10. Fluid Film Stiffness and Damping Coefficients. Thefluid-film stiffness coefficients are defined as the negativederivative of the load capacity with respect to the journalcenter displacement. Mathematically, fluid film stiffnesscoefficients are defined as [14]

Si j = −∂Fi

∂q j

; (i = x, z), (33)

where i: direction of force, q j : components of the journal

centre displacement (q j = X j ,Z j).

The fluid film damping coefficients are defined as

ci j = −∂Fi

∂q j

; (i = x, z).(34)

Here, q j represents the velocity component of journal center

q j = X j , Z j .

2.11. Stability Parameters. The stability of a journal bearingsystem is expressed in terms of threshold speed (ωth), criticalmass (Mc). The stability parameters are defined using theRouth’s stability criterion.

The nondimensional critical mass (Mc) of the journal forlateral motion is expressed as

Mc = G1

G2 −G3, (35)

Advances in Tribology 7

Start

INDAT

Stop

• Input the 2D mess of bearing geometry and operating parameters

FTHIK

• Compute the value of fluid film thickness on nodal points

FEQ

• Compute elemental pressure field equation (22) and restrictor flow equation (24) and globalization as per the connectivity of element

SLEQ

• Solve the pressure field equation.

• Compute load carrying capacities

• Applying the boundary conditions as given in section 2.7

BCNS

PREQ• Compute correction and journal centre equilibrium position.

• Is convergence criterion as given eqn. (29) satisfied?

POPRO

• Compute static and dynamic performance characteristics

YesNo

ΔXij , ΔZ

ij

Fx , Fz

Xij , Z

ij

Figure 3: A flow chart to describe the overall solution scheme.

whereG1 = [C11 C22− C21C12 ];G2 = [S11S22−S12S21][C11

+ C22]/[S11 C22 + S22C11 − S12 C21 − S21 C12 ]; G3 = [S11

C11 + S12 C12 + S21 C21 + S22 C22 ]/[C11 + C12 ].Threshold speed, that is, the speed of journal at the

threshold of instability, can be obtained using the relation asfollows:

ωth =[MC

F0

]1/2

, (36)

where F0 is resultant fluid film force or reaction at ∂h/∂t = 0

3. Solution Procedure

The solution for the fluid flow field of four pockets conicalhybrid journal bearing system operating with both New-tonian and micropolar fluid is obtained using an iterative

scheme for vertical external load as explained in Section 2.8.The pressure field equation (21) and restrictor flow equation(26) are solved together with the boundary conditions givenin Section 2.7. A flow chart to describe the overall solutionscheme is shown in Figure 3.

The unit INDAT reads the input data and the 2Dmesh of the bearing system. Then unit FTHIK calculatesthe fluid film thickness at nodal points for the tentativevalues of the journal centre position. In unit FEQ, thefluidity matrix is generated and globalized as per theconnectivity of the elements. The unit BCNS applies all theboundary conditions. In unit SLEQ, the modified Reynoldsequation is solved for the fluid film nodal pressure usingGaussian elimination technique. The load carrying capacitiesare also computed. Utilizing the value of Fx and Fz, thecorrection in journal centre position is computed, hence

8 Advances in Tribology

0.05

0.1

0.15

0.2

0.25

0.3

0 0.2 0.4 0.6 0.8 10

0.35

Fr

Present work

Eccentricity ratio, εr

Stout and Rowe [2]

γ = 10◦, λ = 1,β∗ = 0.5, ab = 0.25,Ω = 0, θ = 30◦

(a)

Fo

0

5

10

15

20

25

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8

Present workN2 = 0.5

N2 = 0.9

0

Eccentricity ratio, ε

- Newtonian

Khonsari and Brewe [23]

(b)

0

2

4

6

8

10

12

0.2 0.3 0.4 0.5 0.6 0.7 0.8

Loa

d ca

rryi

ng

capa

city

(K

N)

Present workN2 = 0.4, l = 10N2 = 0.2, l = 20

λ = 0.6

Eccentricity ratio, ε

- Newtonian

Wang and Zhu [27]

(c)

Figure 4: (a) Radial load carrying capacity (Fr) versus eccentricity ratio (εr). (b) Load carrying capacity (Fo) versus eccentricity ratio (ε).(c) Load carrying capacity (Fo) versus eccentricity ratio (ε).

the journal centre equilibrium position is computed inunit PREQ. This iterative process is continued until theconvergence criterion described in (30) is satisfied. The otherperformance characteristics parameters are computed in unitPOPRO.

4. Results and Discussion

The performance characteristics of four-pocket hybrid jour-nal bearing system having different semicone angles forthe values of micropolar parameters (coupling numberand characteristic length) have been discussed. A sourceprogram has been developed in Fortran 77 using the analysisas described in earlier sections. In order to validate themethodology followed, the results of the present study havebeen compared with the results of Stout and Rowe [2].

Figure 4(a) depicts a favorable validation of the results ofthe present study with the already published results [2]with an error of 1–4%. As there are no results availablefor micropolar lubricated conical hydrostatic/hybrid journalbearing system, for the validation of the micropolar analysis,the results of micropolar effect in case of a circular hydrody-namic journal bearing have been compared with the alreadypublished results of Khonsari and Brewe [23] and Wang andZhu [27]. It may be noticed from the Figures 4(b) and 4(c)the present results validate well with already published results[21, 27].

The values of bearing geometric and operating param-eters chosen for conical journal bearing system are shownin Table 1. The influence of micropolar lubricant on thebearing performance characteristics has been presented withrespect to the external radial load (Wr) as shown throughFigures 5(a)–12(a). To depict the influence of different

Advances in Tribology 9

Table 1: Geometric and operating parameters for conical journalbearing system [2, 14, 23, 24, 29].

Bearing aspect ratio (λ) 1.0

Number of pockets 4

Restrictor design (Cs2) parameter 0.50

Type of compensating element Capillary

Nondimensional external radial load (Wr) 0.1–0.9

Semicone angle (γ) 10◦, 20◦, 30◦ and 40◦

Total pocket area to total bearing area(Ap/Ab)

0.333

Inter recess angle (θ′) 30◦

Speed parameter (Ω) 1.0

Land width ratio (ab) 0.25

Characteristic length (l) 5, 10, 20, 30

Coupling number parameter (N2) 0.4, 0.5

micropolar parameters on the performance of conical hybridjournal bearing, the results of performance characteristicsparameters are also plotted with respect to characteristiclength l for different value of coupling number at theconstant value of external radial load (Wr = 0.5) throughFigures 5(b)–12(b).

The performance characteristics parameters of hybridconical journal bearing for Newtonian and micropolarlubricant at the constant value of external radial load (Wr =0.5), computed in the present study are tabulated in Table 2.In the present study, performance characteristics parametersof a conical journal bearing system configuration havingsemicone angles 10◦, 20◦, 30◦, and 40◦ have been presentedfor Newtonian lubricant and micropolar lubricant in thefollowing sections.

4.1. Influence on Attitude Angle (φ). For a conical hybridjournal bearing system, the value of attitude angle (φ)increases with an increase in the value of external radialload Wr for both Newtonian and micropolar lubricant asdepicted in Figure 5(a); however, the use of micropolarlubricant results in higher value of the attitude angle (φ)than Newtonian lubricant. Figure 5(b) depicts the variationof attitude angle (φ) with respect to characteristic length atthe radial load (Wr = 0.5) for different value of micropolarparameters. For the value of characteristic length l = 5, thebearing system attains the larger value of attitude angle foreach bearing configuration. Moreover, the value of attitudeangle decreases rapidly up to l = 20, beyond that attitudeangle is almost constant. Further, it may be observed thatan increase in the value of characteristic length l results ina decrease in the value of the attitude angle (φ). Anothernotable observation from Figures 5(a) and 5(b) is that highersemicone angle (γ) results in higher value of attitude angle(φ). The bearing configuration having semicone angle (γ =40◦) results in the higher value of attitude angle (φ) thanother bearing configurations. Figure 5(b) also depicts that fora constant values of characteristic length, (l), and radial load

Wr , an increase in the value of coupling number parameter(N2) results in an increase in the value of attitude angle (φ).

4.2. Influence on Maximum Fluid Film Pressure (Pmax). Itmay be noticed from Figure 6(a) that an increase in thevalue of external radial load results in an increase in thevalue of maximum fluid film pressure for either Newtonianor micropolar lubricant. The notable observation is thatthe values of Pmax are higher for micropolar lubricant vis-a-vis Newtonian lubricant for a specified value of radialload. Further, it may also be noticed that for bearingconfigurations having semicone angle (γ = 10◦), the valueof Pmax increases more rapidly with an increase in thevalue of radial load than other bearing configurations foreither of the Newtonian and micropolar lubricants. However,for a specified radial load, the value of maximum fluidfilm pressure is higher for the bearing configuration havingsemicone angle (γ = 40◦) than other bearing configurationsfor either of the lubricants. For bearing configuration havingsemicone angle (γ = 10◦), at a specified value of radialload, Wr = 0.5, the micropolar lubricant with characteristicsN2 = 0.5 and l = 10 results an increase of 14.769% in thevalue of Pmax vis- a-vis Newtonian lubricant. The variationof maximum fluid film pressure with respect to characteristiclength, (l) of micropolar lubricant has been shown in Figure6(b). It may be observed that for different values of couplingparameters for various configurations of semicone angle,the value of Pmax decreases rapidly up to the value ofcharacteristic length l = 20, beyond that the value of Pmax isless sensitive. It may also be noticed that for a constant valuesof characteristic length, (l), and radial load Wr , an increasein the value of coupling number parameter (N2) results in anincrease in the value of Pmax. For the value of characteristiclength, (l = 5), and a coupling parameter N2 = 0.5, the valueof Pmax is higher by a factor of 21.64%, 21.023%, 19.19%, and16.055% vis- a-vis Newtonian lubricant for semicone angles10◦, 20◦, 30◦, and 40◦ sequentially.

4.3. Influence on Minimum Fluid Film Thickness (hmin). Itmay be seen in Figure 7(a), as the value of external radialload increases, the value of minimum fluid film thicknessreduces for either Newtonian or micropolar lubricant. It maybe noticed that for bearing configuration having semiconeangle (γ = 10◦), the value of hmin decreases more rapidlywith an increase in the value of radial load than otherbearing configurations for either of Newtonian or microp-olar lubricants; however, for a specified radial load, thevalue of hmin is lower for the bearing configuration havingsemicone angle (γ = 40◦) than other bearing configurationsfor either of Newtonian or micropolar lubricants. The valueof hmin decreases with an increase in the value of radialload due to increase in the value of maximum fluid filmpressure. For a specified value of radial load, Wr = 0.5, forsemicone angle γ = 10◦, the value of hmin of a Newtonianlubricated bearing is higher by a factor of 1.025, 1.09 and1.209 for semicone angle 20◦, 30◦, and 40◦ sequentially. Thevariation of hmin with respect to characteristic length, (l) at aspecified value of radial load, Wr = 0.5, has been shown in

10 Advances in Tribology

55

57

59

61

63

65

67

69

71

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

Wr

N2 = 0.5, l = 10N2 = 0.5, l = 30

φ(d

eg)

- Newtonian

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1, θ = 30◦

(a)

57

62

67

72

77

5 10 15 20 25 30

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

N2 = 0.4N2 = 0.5

l

- Newtonian

φ(d

eg)

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1,

θ = 30◦,Wr = 0.5

(b)

Figure 5: (a) Variation of attitude angle (φ) versus radial load (Wr). (b) Variation of attitude angle (φ) versus characteristic length (l).

Pmax

Wr

N2 = 0.5, l = 10N2 = 0.5, l = 30

0.5

0.55

0.6

0.65

0.7

0.75

0.8

0.85

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

- Newtonian

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1, θ = 30◦

(a)

l

Pmax

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

5 10 15 20 25 300.55

0.6

0.65

0.7

0.75

0.8

0.85

0.9

N2 = 0.4N2 = 0.5

- Newtonian

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1,

θ = 30◦,Wr = 0.5

(b)

Figure 6: (a) Variation of maximum fluid film pressure (Pmax) versus radial load (Wr). (b) Variation of maximum fluid film pressure (Pmax)versus characteristic length (l).

Figure 7(b). The maximum increase in the value of hmin

reported at the value of characteristic length, (l = 5)for different values of coupling number parameter N2 fordifferent semicone angle vis- a-vis Newtonian lubricant.

For the value of characteristic length, (l = 5), and acoupling parameter N2 = 0.5, the value of hmin is enhancedby a factor of 2.94%, 2.33%, 1.77%, and 1.26% vis- a-visNewtonian lubricant for semicone angles 10◦, 20◦, 30◦, and40◦ sequentially.

4.4. Influence on Bearing Flow (Q). It may be noticed fromFigure 8(a) that the value of bearing flow of a hybridbearing system slightly increases with an increase in thevalue of radial load for either Newtonian or micropolarlubricants. The use of micropolar lubricant results in adecrease in the value of bearing flow than Newtonianlubricant at a specified value of load. For a specified valueof radial load, the value of bearing flow is higher for bearingconfiguration having semicone angle (γ = 10◦) than other

Advances in Tribology 11

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

Wr

N2 = 0.5, l = 10N2 = 0.5, l = 30

hmin

0.65

0.7

0.75

0.8

0.85

0.9

0.95

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

- Newtonian

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1, θ = 30◦

(a)

hmin

0.7

0.75

0.8

0.85

5 10 15 20 25

0.9

30

l

N2 = 0.4N2 = 0.5

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

- Newtonian

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1,

θ = 30◦,Wr = 0.5

(b)

Figure 7: (a) Variation of minimum fluid film thickness (hmin) versus radial load (Wr). (b) Variation of minimum fluid film thickness (hmin)versus characteristic length (l).

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

- Newtonian

0.45

0.55

0.65

0.75

0.85

0.95

1.05

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

Q

Wr

N2 = 0.5, l = 10N2 = 0.5, l = 30

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1, θ = 30◦

(a)

0.4

0.5

0.6

0.7

0.8

0.9

1

5 10 15 20 25 30

Q

l

N2 = 0.4N2 = 0.5

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

- Newtonian

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1,

θ = 30◦,Wr = 0.5

(b)

Figure 8: (a) Variation of Q versus radial load Wr . (b) Variation of Q versus characteristic length l.

bearing configurations for either the lubricants on the mode.For a specified value of radial load Wr = 0.5, the use ofmicropolar lubricant with characteristics N2 = 0.5 and l =10, the value of Q decreases by 18.10%, 19.73%, 22.50%,and 26.64% vis- a-vis Newtonian lubricant for bearingconfigurations having semicone angles 10◦, 20◦, 30◦ and 40◦

sequentially.It may be seen from Figure 8(b) that up to the value of

characteristic length, l = 20, the value of Q increases rapidlyfor micropolar lubricant and for different values of semiconeangle, beyond that the changes in the value of Q is less

significant. It may also be noticed that for a constant valuesof characteristic length, (l), and radial load Wr , an increasein the value of coupling number parameter (N2) results in adecrease in the value of Q for micropolar lubricant. Furtherit may be revealed that bearing system attains the lowestvalue of Q at the value of characteristic length, (l = 5)for different semicone angles. For the value of characteristiclength, (l = 5), and a coupling parameter N2 = 0.5, the valueof Q is decreased by a factor of 26.56%, 28.32%, 31.19%, and34.94% vis- a-vis Newtonian lubricant for semicone angles10◦, 20◦, 30◦, and 40◦ sequentially.

12 Advances in Tribology

2.2

2.7

3.2

3.7

4.2

4.7

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

S xx

Wr

N2 = 0.5, l = 10N2 = 0.5, l = 30

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

- Newtonian

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1, θ = 30◦

(a)

2.3

2.8

3.3

3.8

4.3

5 10 15 20 25 30

S xx

l

N2 = 0.4N2 = 0.5

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

- Newtonian

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1,

θ = 30◦,Wr = 0.5

(b)

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

- Newtonian

2.2

2.7

3.2

3.7

4.2

4.7

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

S zz

Wr

N2 = 0.5, l = 10N2 = 0.5, l = 30

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1, θ = 30◦

(c)

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

- Newtonian

l

S zz

2.3

2.8

3.3

3.8

4.3

4.8

5 10 15 20 25 30

N2 = 0.4N2 = 0.5

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1,

θ = 30◦,Wr = 0.5

(d)

Figure 9: (a) Variation of Sxx versus radial load Wr . (b) Variation of Sxx versus characteristic length l. (c) Variation of Szz versus radial loadWr . (d) Variation of Szz characteristic length l.

4.5. Influence on Fluid Film Stiffness Coefficients (Sxx, Szz).The variation in direct fluid film stiffness coefficients(Sxx, Szz) with respect to external radial load have been shownthrough Figures 9(a)–9(c). Figures 9(b) and 9(d) show thevariation of direct fluid film stiffness coefficients (Sxx, Szz)with respect to characteristic length for different values ofsemicone angles for Newtonian and micropolar lubricatedbearing system. The cross coupled stiffness coefficients(Sxz, Szx) for a conical hybrid journal bearing system havealso been computed. Their variation in this study has notbeen shown just for the sake of brevity. It may be clearlynoticed that the variation in the values of direct fluid film

stiffness coefficients (Sxx, Szz) is not similar for all the bearingconfigurations studied. Up to semicone angle γ = 20◦, theuse of micropolar lubricant results an increase in the valuesof direct fluid film stiffness coefficients (Sxx, Szz) vis- a-vis Newtonian lubricant, while for semicone angle γ = 30◦

and 40◦ the use of micropolar lubricant always does notincreases the values of direct fluid film stiffness coefficients(Sxx, Szz) as shown in Figures 9(a) to 9(d). These observationsindicate that the semicone angle affects the value of directfluid film stiffness coefficients significantly. Further, it maybe recalled that the micropolar function Φ is a function ofboth h and l, therefore, the relative magnitudes of h and l

Advances in Tribology 13

3.5

4.5

5.5

6.5

7.5

8.5

9.5

10.5

11.5

12.5

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

Cxx

Wr

N2 = 0.5, l = 10N2 = 0.5, l = 30

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

- Newtonian

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1, θ = 30◦

(a)Cxx

l

3.8

5.8

7.8

9.8

11.8

13.8

5 10 15 20 25 30

N2 = 0.4N2 = 0.5

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

- Newtonian

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1,

θ = 30◦,Wr = 0.5

(b)

3.5

4.5

5.5

6.5

7.5

8.5

9.5

10.5

11.5

12.5

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

Wr

N2 = 0.5, l = 10N2 = 0.5, l = 30

Czz

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

- Newtonian

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1, θ = 30◦

(c)

3.8

4.8

5.8

6.8

7.8

8.8

9.8

10.8

11.8

12.8

13.8

5 10 15 20 25 30

l

N2 = 0.4N2 = 0.5

Czz

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

- Newtonian

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1,

θ = 30◦,Wr = 0.5

(d)

Figure 10: (a) Variation of Cxx versus radial load Wr . (b) Variation of Cxx characteristic length l. (c) Variation of Czz versus radial load Wr .(d) Variation of Cxx characteristic length l.

affect the performance of the bearing when operated withmicropolar lubricant. Further, it may be noticed that for aspecified value of radial load, the values of direct fluid filmstiffness coefficients (Sxx, Szz) are higher in case of semiconeangle γ = 40◦ than other bearing configurations. This is dueto the fact that the quantity of the lubricant is higher in caseof semicone angle γ = 40◦.

4.6. Influence on Fluid Film Damping Coefficients (Cxx,Czz).It may be seen from Figure 10(a) that the value of direct fluidfilm damping coefficients Cxx increases very slightly withan increase in the value of radial load. Further it has been

observed that for a specified value of radial load Wr = 0.5and for micropolar lubricant with characteristics N2 = 0.5and l = 10, the value of Cxx increases by a factor of 23.53%,23.26%, 22.42%, and 20.67% vis- a-vis Newtonian lubricantfor bearing configurations having semicone angles 10◦, 20◦,30◦, and 40◦. The variation of the direct fluid film dampingcoefficients Czz with respect to load for different bearingconfigurations has been shown through Figure 10(c). It maybe seen from Figure 10(c) that the value of Czz decreaseswith radial load Wr for either Newtonian or micropolarlubricant. Figures 10(b) and 10(d) describes the behaviorof fluid film damping coefficients (Cxx,Czz) with respect to

14 Advances in Tribology

2.5

2.7

2.9

3.1

3.3

3.5

3.7

3.9

4.1

4.3

4.5

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

Wr

N2 = 0.5, l = 10N2 = 0.5, l = 30

Mc

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

- Newtonian

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1, θ = 30◦

(a)

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

- Newtonian

Mc

l

2.5

3

3.5

4

4.5

5 10 15 20 25 30

N2 = 0.4N2 = 0.5

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1,

θ = 30◦,Wr = 0.5

(b)

Figure 11: (a) Variation of Mc versus radial load Wr . (b) Variation of Mc versus characteristic length l.

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

- Newtonian

1.7

2.2

2.7

3.2

3.7

4.2

4.7

5.2

5.7

6.2

6.7

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

ωth

Wr

N2 = 0.5, l = 10N2 = 0.5, l = 30

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1, θ = 30◦

(a)

ωth

l

N2 = 0.4N2 = 0.5

2.25

2.35

2.45

2.55

2.65

2.75

2.85

2.95

3.05

5 10 15 20 25 30

γ = 10◦

γ = 20◦γ = 30◦

γ = 40◦

- Newtonian

λ = 1,Cs2 = 0.5, ab = 0.25,Ap/Ab = 0.333,Ω = 1,

θ = 30◦,Wr = 0.5

(b)

Figure 12: (a) Variation of ωth versus radial load Wr . (b) Variation of ωth characteristic length l.

characteristic length, (l). From Table 2, it may be observedthat for the value of characteristic length, (l = 5), and acoupling parameter N2 = 0.5, the value of Cxx gets enhancedby a factor of 35.32%, 34.17%, 31.70%, and 27.66% vis- a-vis Newtonian lubricant for semicone angles 10◦, 20◦, 30◦,and 40◦ sequentially while the value of Czz is raised by afactor of 36.14%, 34.79%, 32.16%, and 27.95% vis- a-visNewtonian lubricant for semicone angles 10◦, 20◦, 30◦, and40◦ sequentially.

It may be noticed from Figures 10(a)–10(d) that for aspecified value of external radial load, an increase in the

micropolar effect results an increase in the value of fluidfilm damping coefficients (Cxx,Czz) vis- a-vis Newtonianlubricant for each bearing configuration studied. Further,it may be noticed that for a specified value of Radial load,the value of direct damping coefficients is higher for bearingconfiguration having semicone angle 400 than other bearingconfigurations as depicted in Figures 10(a)–10(d). The crosscoupled damping coefficients (Cxz,Czx) for a conical hybridjournal bearing system have also been computed. Theirvariation in this study has not been shown just for the sakeof brevity.

Advances in Tribology 15

Table 2: Bearing performance characteristics of four-pocket conical hybrid journal bearing system operating with Newtonian andmicropolar lubricant with different semicone angles.

γ NewtonianN2 = 0.4 N2 = 0.5

l = 5 l = 10 l = 20 l = 30 l = 5 l = 10 l = 20 l = 30

pmax

10◦ 0.6053 0.7084 0.6796 0.6485 0.6352 0.7363 0.6947 0.6553 0.6394

20◦ 0.6236 0.7268 0.6995 0.6684 0.6547 0.7547 0.715 0.6754 0.6591

30◦ 0.6661 0.7669 0.7428 0.7126 0.6987 0.7939 0.7586 0.72 0.7034

40◦ 0.7306 0.8233 0.8045 0.7775 0.7639 0.8479 0.8201 0.785 0.7687

hmin

10◦ 0.8721 0.8929 0.8884 0.8825 0.8795 0.8977 0.8914 0.884 0.8805

20◦ 0.8506 0.8667 0.8633 0.8587 0.8564 0.8704 0.8656 0.8599 0.8572

30◦ 0.8002 0.8117 0.8094 0.8062 0.8045 0.8144 0.8111 0.807 0.8051

40◦ 0.7214 0.7287 0.7274 0.7253 0.7243 0.7305 0.7286 0.726 0.7247

Q

10◦ 1.0033 0.7935 0.8522 0.9156 0.9426 0.7368 0.8218 0.902 0.9341

20◦ 0.9378 0.7285 0.7841 0.8472 0.8748 0.6722 0.7528 0.833 0.8659

30◦ 0.8276 0.4889 0.527 0.5814 0.6087 0.5695 0.641 0.719 0.7525

40◦ 0.6756 0.4889 0.527 0.5814 0.6087 0.4395 0.4956 0.5663 0.599

Sxx

10◦ 2.421 2.591 2.646 2.596 2.551 2.628 2.702 2.626 2.57

20◦ 3.063 3.141 3.115 3.072 3.065 3.077 3.195 3.147 3.093

30◦ 3.652 3.737 3.772 3.744 2.822 3.609 3.772 3.802 3.764

40◦ 4.493 4.42 4.388 4.537 4.553 4.269 4.369 4.552 4.566

Szz

10◦ 2.52 2.64 2.712 2.678 2.638 2.667 2.764 2.707 2.657

20◦ 3.011 3.099 3.19 3.177 3.138 3.104 3.24 3.207 3.158

30◦ 3.672 3.674 3.766 3.812 3.788 3.624 3.799 3.84 3.807

40◦ 4.522 4.43 4.402 4.557 4.577 4.275 4.38 4.571 4.588

Cxx

10◦ 4.091 5.211 4.885 4.545 4.403 5.536 5.054 4.618 4.448

20◦ 5.166 6.533 6.156 5.74 5.562 6.931 6.368 5.832 5.619

30◦ 7.006 8.728 8.295 7.774 7.54 9.227 8.577 7.899 7.618

40◦ 10.368 12.595 12.117 11.456 11.134 13.236 12.511 11.638 11.248

Czz

10◦ 4.04 5.171 4.841 4.498 4.354 5.5 5.011 4.571 4.399

20◦ 5.12 6.5 6.117 5.697 5.518 6.901 6.331 5.79 5.576

30◦ 6.965 8.701 8.264 7.738 7.502 9.205 8.548 7.864 7.58

40◦ 10.335 12.578 12.097 11.43 11.106 13.224 12.492 11.613 11.22

ωth

10◦ 2.329 2.391 2.423 2.405 2.386 2.405 2.446 2.418 2.394

20◦ 2.511 2.552 2.589 2.582 2.566 2.556 2.61 2.595 2.574

30◦ 2.718 2.721 2.756 2.771 2.762 2.704 2.768 2.782 2.769

40◦ 2.958 2.929 2.92 2.971 2.977 2.878 2.914 2.976 2.981

λ = 1.0, Ω = 1.0, Wr = 0.5, Cs2 = 0.5, Ap/Ab = 0.333.

4.7. Influence on Stability Parameters (Mc,ωth). The stabilityis the most important issue for the fluid film journal bearingsystem. The stability of a bearing system is judged by criticalmass of journal and threshold speed margin of the journal.Figure 11(a) shows the variation in the values of criticalmass with respect to radial load for different configurationfor both Newtonian and micropolar lubricant. It may benoticed that the value of Mc increases with an increasein the value of radial load. Since the critical mass of thejournal is function of stiffness and damping coefficients ofthe bearing system, for a specified value of radial load, theuse of micropolar lubricant increases the value of Mc vis-a-vis Newtonian lubricant for bearing configurations havingsemicone angle 10◦ and 20◦ while for bearing configurationshaving semicone angle 30◦ and 40◦, the value of Mc doesnot always increases vis- a-vis Newtonian lubricant. The

influence of coupling number on the value of Mc maybe observed from Figure 11(b). The value of Mc increaseswith an increase in the value of coupling parameter N2 forsemicone angles 10◦ and 20◦ while in case of semicone angles30◦ and 40◦ the value of Mc is lowered up to the value ofcharacteristic length, (l = 10), with an increase in the value ofcoupling parameter N2. Further, it may also be observed thatfor the value of semicone angle 40◦ bearing system, the valueof critical mass is larger than that of semicone angles 10◦, 20◦,and 30◦ for either Newtonian or micropolar lubricants.

It may be noticed from Figure 12(a) that the value ofthreshold speed margin decreases with radial load for eachbearing configuration for both Newtonian and micropolarlubricant. However, the value of ωth decreases more rapidlyup to a value of the radial load WrS = 0.2 for each bearingconfigurations. The threshold speed margin ωth is also a

16 Advances in Tribology

function of critical mass, therefore for semicone angle 30◦

and 40◦ the different behavior of the bearing system has beenreported from the view point of threshold speed margin ωth.Figure 12(b) depicts the behavior of threshold speed marginfor different values of coupling parameters and for differentsemicone angles at a specified value of radial load Wr = 0.5.It may also be observed from Figures 12(a) and 12(b) that thebearing configuration having semicone angle 400 can sustaina higher value of threshold speed margin than the otherbearing configuration for either Newtonian or micropolarlubricant.

5. Conclusion

An analytical study of a 4-pocket capillary compensatedhybrid conical journal bearing system operating withmicropolar lubricant has been carried out. On the basis ofthe numerically simulated results presented, in general, thefollowing conclusions have been drawn.

(i) With an increase in micropolar effect of the lubricant,the value of minimum fluid film thickness hmin

increases. The conical bearing with semicone angle10◦ provides the higher value of minimum fluid filmthickness as compared to semicone angles 20◦, 30◦,and 40◦. An increase in the value of semicone angleresults in a decrease in the value of hmin.

(ii) The value of bearing flow Q reduces by order of 18–27% using the micropolar lubricant vis- a-vis Newto-nian lubricant for different semicone angles. Bearingconfiguration having semicone angle 40◦ requiresminimum bearing flow than other configuration foreither Newtonian or micropolar lubricant.

(iii) The values of direct fluid film stiffness coefficients(Sxx, Szz) increase with an increase in micropolareffect of the lubricant for semicone angles 10◦ and 20◦

while in case of semicone angle 30◦ and 40◦ decreasesfor higher micropolar effect of the lubricant vis- a-visNewtonian lubricant.

(iv) The values of direct fluid film damping coefficients(Cxx,Czz) increase with an increase in micropo-lar effect of the lubricant. As the semicone angleincreases, the value of fluid film stiffness and damp-ing coefficients increases.

(v) The stability in terms of critical journal mass andstability threshold speed margin increases using themicropolar lubricant for semicone angle 10◦ and20◦. The bearing configuration with semicone angle40◦ has the larger values of stability margin thanthe other bearing configuration operating with bothNewtonian and micropolar lubricant. The followingpattern of the threshold speed margin has beenobserved:

ωth|γ= 40◦ > ωth|γ= 30◦ > ωth|γ= 20◦ > ωth|γ= 10◦ . (37)

Abbreviations

Dimensional Parameters

ab: Axial land width, mmAp: Area of the pocket, mm2

Ae: Area of each element, mm2

B: Body force per unit mass, N/kgc: Radial clearance, mmCij : Fluid film damping coefficients

(i, j = x, z), N/mm2

D: Mean diameter of journal, mme: Journal eccentricity, mmer : Journal radial eccentricity, mmF: Fluid film reaction(∂h/∂t /= 0), NFx,Fz: Fluid film reaction components in

X and Y direction (∂h/∂t /= 0), NFo: Fluid film reaction (∂h/∂t = 0), Nh: Nominal fluid film thickness, mml: Characteristic length, mmL: Bearing length, mmL′: Body couple per unit mass, N·mm/kgp: Pressure, N/mm2

pc: Pressure at recess/pocket, N/mm2

ps: Supply pressure, N/mm2

Q: Lubricant flow, mm3/secQR: Flow through restrictor, mm3/secR: Radius of cone from apex, mmr: Radius of journal at a radius R of coner j : Mean Radius of journal, mmSi j : Fluid film stiffness coefficients

(i, j = x, z), N/mmt: Time, secV : Linear velocity vector, mm/sWo: External load, Nx: Circumferential coordinate in Cartesian

coordinate systemy: Axial coordinate in Cartesian

coordinate systemXj ,Zj : Journal center coordinateX ,Y ,Z: Cartesian coordinate systemR,θ,Z: Cylindrical coordinate systemz: Coordinate along film thickness.

Greek Letters

α: Circumferential dimension of theconical journal bearing

λ: L/D, aspect ratioθ′: Inter recess angle, degreeωj : Journal rotational speed, rad·sec−1

ωth: Threshold speed, rad·sec−1

ρ: Density, Kg·m−3

φ: Attitude angle, degreeΦ: Micropolar functionϑ: Microrotation velocity vectorγ: Semicone angle, degreeλ′,μ: Viscosity coefficients of the classical

fluid mechanics, N-s/mm2

Advances in Tribology 17

χ: Spin viscosity coefficients, N-s/mm2

(α1,β1, γ1, ): Material coefficients for a micropolarlubricant, N-s.

Nondimensional Parameters

J : Microinertia constantab: ab/LCd: Deformation coefficientCij : Cij(c3/μr4

j )CS2: Restrictor design parameterF,Fo: (F,Fo/psr2

j )Fx,Fz: (Fx,Fz/psr2

j )hmin,h: (hmin,h)/cl: Nondimensional characteristic length, c/lMc: Mc(c5p s /μ

2r6j )

N : Coupling number, (χ/(2μ + χ))1/2

Ni,Nj : Shape functionp,pc: (p, pc)/pspmax: pmax/psQ: Q(μ/c3ps)Si j : Si j(c/psr2

j )t: t(c2ps/r j2μ)Wo: Wo/psr

2j

Wr : Wr/psr2j

(X j ,Z j): (Xj ,Zj)/cβ: R sin γ/rjβ∗: Concentric design pressure ratio, (p∗/ps)ε: e/cεr : er/cΩ: ωJ(μr2

j /c2ps), speed parameter.

Matrices and Vectors

[F]: Fluidity matrix{p}: Nodal pressure vector{Q}: Nodal flow vector{RXj ,RZj}: Nodal RHS vectors due to journal

center velocities{RH}: Column vector due to hydrodynamic

terms.

Subscripts and Superscripts

−: Nondimensional parametere: eth elementj: Journalo: Steady state conditionr: Radial.

References

[1] F. M. Stansfield, Hydrostatic Bearing for Machine Tools andSimilar Application, Machinary, London, UK, 1970.

[2] K. J. Stout and W. B. Rowe, “Externally pressurized bearings-design for manufacture Part 1-journal bearing selection,”Tribology, vol. 7, no. 3, pp. 98–106, 1974.

[3] T. S. R. Murthy, B. R. Satyan, and R. K. Shenoy, “An analysisof a new type of high precision conical preformed four-lobeself-adjusting hydrodynamic crown bearing for grinding workspindles,” International Journal of Machine Tool Design andResearch, vol. 17, no. 4, pp. 209–224, 1977.

[4] T. J. Prabhu and N. Ganesan, “Eccentric operation of conicalhydrostatic thrust bearings,” Wear, vol. 87, no. 3, pp. 273–285,1983.

[5] K. Srinivasan and B. S. Prabhu, “Steady state characteristics ofconical hybrid bearings,” Wear, vol. 89, no. 1, pp. 57–67, 1983.

[6] T. J. Prabhu and N. Ganesan, “Theoretical analysis of thedynamic stiffness of conical hydrostatic thrust bearings undertilt, eccentricity and rotation,” Wear, vol. 91, no. 2, pp. 149–159, 1983.

[7] T. J. Prabhu and N. Ganesan, “Finite element application tothe study of hydrostatic thrust bearings,” Wear, vol. 97, no. 2,pp. 139–154, 1984.

[8] M. F. Khalil, S. Z. Kassab, and A. S. Ismail, “Performance ofexternally pressurized conical thrust bearing under laminarand turbulent flow conditions,” Wear, vol. 166, no. 2, pp. 147–154, 1993.

[9] A. E. Yousif and S. M. Nacy, “The lubrication of conical journalbearings with bi-phase (liquid-solid) lubricants,” Wear, vol.172, no. 1, pp. 23–28, 1994.

[10] S. Yoshimoto, T. Kume, and T. Shitara, “Axial load capacityof water-lubricated hydrostatic conical bearings with spiralgrooves for high speed spindles,” Tribology International, vol.31, no. 6, pp. 331–338, 1998.

[11] S. Yoshimoto, S. Oshima, S. Danbara, and T. Shitara, “Stabilityof water-lubricated, hydrostatic, conical bearings with spiralgrooves for high-speed spindles,” Journal of Tribology, vol. 124,no. 2, pp. 398–405, 2002.

[12] G. M. Abdel-Rahman, “The fluid flow in the thin filmsbetween the immobile conic surface,” Applied Mathematicsand Computation, vol. 153, no. 1, pp. 59–67, 2004.

[13] Q. S. LI, P. WEN, and L. X. XU, “Transition to Taylorvortex flow between rotating conical cylinders,” Journal ofHydrodynamics, vol. 22, no. 2, pp. 241–245, 2010.

[14] S. C. Sharma, V. M. Phalle, and S. C. Jain, “Performance anal-ysis of a multirecess capillary compensated conical hydrostaticjournal bearing,” Tribology International, vol. 44, no. 5, pp.617–626, 2011.

[15] S. C. Sharma, V. M. Phalle, and S. C. Jain, “Influence ofwear on the performance of a multirecess conical hybridjournal bearing compensated with orifice restrictor,” TribologyInternational, 2011.

[16] Y. Zhang, L. Xu, and D. Li, “Numerical computation of endplate effect on Taylor vortices between rotating conical cylin-ders,” Communications in Nonlinear Science and NumericalSimulation, vol. 17, no. 1, pp. 235–241, 2012.

[17] H. Hayakawa, “Slow viscous flows in micropolar fluids,”Physical Review E, vol. 61, no. 5, pp. 5477–5492, 2000.

[18] A. C. Eringen, “Theory of anisotropic micropolar fluids,”International Journal of Engineering Science, vol. 18, no. 1, pp.5–17, 1980.

[19] S. J. Allen and K. A. Kline, “Lubrication theory for micropolarfluids,” Journal of Applied Mechanics, vol. 38, no. 3, pp. 646–650, 1971.

[20] J. Prakash and P. Sinha, “Lubrication theory for Micropolarfluids and its application to a Journal Bearing,” InternationalJournal of Engineering Science, vol. 13, no. 3, pp. 217–232,1975.

[21] C. Singh and P. Sinha, “The three-dimensional Reynolds equa-tion for micropolar fluid-lubricated bearings.,” Wear, vol. 76,no. 2, pp. 199–209, 1966.

18 Advances in Tribology

[22] T. W. Huang, C. I. Weng, and C. K. Chen, “Analysis of finitewidth journal bearings with micropolar fluids,” Wear, vol. 123,no. 1, pp. 1–12, 1988.

[23] M. M. Khonsari and D. E. Brewe, “On the performanceof finite journal bearings lubricated with micropolar fluids,”Tribology Transactions, vol. 32, no. 2, pp. 155–160, 1989.

[24] T. W. Huang and C. I. Weng, “Dynamic characteristics offinite-width journal bearings with micropolar fluids,” Wear,vol. 141, no. 1, pp. 23–33, 1990.

[25] X. L. Wang and K. Q. Zhu, “A study of the lubricatingeffectiveness of micropolar fluids in a dynamically loadedjournal bearing (T1516),” Tribology International, vol. 37, no.6, pp. 481–490, 2004.

[26] S. Das, S. K. Guha, and A. K. Chattopadhyay, “Linear stabilityanalysis of hydrodynamic journal bearings under micropolarlubrication,” Tribology International, vol. 38, no. 5, pp. 500–507, 2005.

[27] X. L. Wang and K. Q. Zhu, “Numerical analysis of journalbearings lubricated with micropolar fluids including thermaland cavitating effects,” Tribology International, vol. 39, no. 3,pp. 227–237, 2006.

[28] K. P. Nair, V. P. S. Nair, and N. H. Jayadas, “Static and dynamicanalysis of elastohydrodynamic elliptical journal bearing withmicropolar lubricant,” Tribology International, vol. 40, no. 2,pp. 297–305, 2007.

[29] A. D. Rahmatabadi, M. Nekoeimehr, and R. Rashidi, “Microp-olar lubricant effects on the performance of noncircular lobedbearings,” Tribology International, vol. 43, no. 1-2, pp. 404–413, 2010.

[30] O. Pinkus and B. Sternlicht, Theory of Hydrodynamic Lubrica-tion, Mcgraw-Hill, New York, NY, USA, 1961.

[31] R. Sinhasan, S. C. Sharma, and S. C. Jain, “Performance char-acteristics of an externally pressurized capillary-compensatedflexible journal bearing,” Tribology International, vol. 22, no. 4,pp. 283–293, 1989.

[32] J. S. Basavaraja, S. C. Sharma, and S. C. Jain, “Performanceof an orifice compensated two-lobe hole-entry hybrid journalbearing,” Advances in Tribology, vol. 2008, Article ID 871952,10 pages, 2008.

International Journal of

AerospaceEngineeringHindawi Publishing Corporationhttp://www.hindawi.com Volume 2010

RoboticsJournal of

Hindawi Publishing Corporationhttp://www.hindawi.com Volume 2014

Hindawi Publishing Corporationhttp://www.hindawi.com Volume 2014

Active and Passive Electronic Components

Control Scienceand Engineering

Journal of

Hindawi Publishing Corporationhttp://www.hindawi.com Volume 2014

International Journal of

RotatingMachinery

Hindawi Publishing Corporationhttp://www.hindawi.com Volume 2014

Hindawi Publishing Corporation http://www.hindawi.com

Journal ofEngineeringVolume 2014

Submit your manuscripts athttp://www.hindawi.com

VLSI Design

Hindawi Publishing Corporationhttp://www.hindawi.com Volume 2014

Hindawi Publishing Corporationhttp://www.hindawi.com Volume 2014

Shock and Vibration

Hindawi Publishing Corporationhttp://www.hindawi.com Volume 2014

Civil EngineeringAdvances in

Acoustics and VibrationAdvances in

Hindawi Publishing Corporationhttp://www.hindawi.com Volume 2014

Hindawi Publishing Corporationhttp://www.hindawi.com Volume 2014

Electrical and Computer Engineering

Journal of

Advances inOptoElectronics

Hindawi Publishing Corporation http://www.hindawi.com

Volume 2014

The Scientific World JournalHindawi Publishing Corporation http://www.hindawi.com Volume 2014

SensorsJournal of

Hindawi Publishing Corporationhttp://www.hindawi.com Volume 2014

Modelling & Simulation in EngineeringHindawi Publishing Corporation http://www.hindawi.com Volume 2014

Hindawi Publishing Corporationhttp://www.hindawi.com Volume 2014

Chemical EngineeringInternational Journal of Antennas and

Propagation

International Journal of

Hindawi Publishing Corporationhttp://www.hindawi.com Volume 2014

Hindawi Publishing Corporationhttp://www.hindawi.com Volume 2014

Navigation and Observation

International Journal of

Hindawi Publishing Corporationhttp://www.hindawi.com Volume 2014

DistributedSensor Networks

International Journal of