재고관리(inventory management) (ch. 12) · pdf file(economic order quantity (eoq)) ......

33
1 생산운영관리 재고관리(Inventory Management) (Ch. 12) Hansoo Kim () Dept. of Management Information Systems YUST 2 OM Overview Class Overview (Ch. 0) Project Management (Ch. 17) Strategic Capacity Planning (Ch. 5, 5S) Operations, Productivity, and Strategy (Ch. 1, 2) Mgmt of Quality/ Six Sigma Quality (Ch. 9, 10) Supply Chain Management (Ch 11) Location Planning and Analysis (Ch. 8) Demand Mgmt Forecasting (Ch 3) Inventory Management (Ch. 12) Aggregated Planning (Ch. 13) Queueing/ Simulation (Ch. 18) MRP & ERP (Ch 14) JIT & Lean Mfg System (Ch. 15) Term Project Process Selection/ Facility Layout; LP (Ch. 6, 6S) X X X X X X X X X X X

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Page 1: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

1

생산운영관리

재고관리(Inventory Management) (Ch. 12)

Hansoo Kim (���)

Dept. of Management Information SystemsYUST

2

OM Overview

Class Overview (Ch. 0)

Project Management

(Ch. 17)

Strategic Capacity Planning (Ch. 5, 5S)

Operations, Productivity, and Strategy

(Ch. 1, 2)

Mgmt of Quality/ Six Sigma Quality

(Ch. 9, 10)

Supply Chain Management

(Ch 11)

Location Planning and Analysis

(Ch. 8)

Demand Mgmt Forecasting

(Ch 3)

Inventory Management

(Ch. 12)

Aggregated Planning

(Ch. 13)

Queueing/ Simulation

(Ch. 18)

MRP & ERP (Ch 14)

JIT & Lean Mfg System

(Ch. 15)

Term Project

Process Selection/

Facility Layout; LP (Ch. 6, 6S) X X X X X

X X X X

X X

Page 2: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

3

학습목표(Today’s Outline) !  ÉN�GZ½�Ï}ë� �ÅN��ÉN|��¹é]�Õ³ê�À¹°�ôPÊÁ

�ÉNQ}|�¸ê�Ô³�ík½�­Hë� �Å_�!  ��¢�ÉN¿��KP�Õ³�«�cî�âwë� �Å_�!  ÏW�Ò��¤¢áP�¬��Ò��¤¢á«�cî�âwë� �Å_�!  ÉNQ}¿��Ê«�cî�âwë� �Å_�!  ���ÎU�½�W¡éN�©�X�¹´êC|���ë �Å_�!  W���!#�ðP�CÏ��LÐÊ���q��ð�� ´ëÁ��ð��ÉÔ�Í�

�ð½���éN�ËðÊÁ��Ð|�æÀë� �Å_�!  `Â�WE�ðÀ�ÊÌê��ó½���éN�ËðÊÁ��Ð|�æÀë� �

Å_�

4

Question 1 ? !  ���cy, Annual Demand (D) = 1000 units/yr !  �G�Vz, Ordering Cost (S) = $10/order !  ���R�V�V�, Inventory Carrying rate (I) = 5% !  ����s��c, Working days in a year = 250 days/year !  #~��, Unit Price (P) = $10/unit !  Ob�f�, Lead Time (L) = 5 days

D��<��G±n������Vz�� _·�-��? (Order Quantity to minimize annual inventory cost?) ©������G�¹c��r?��? (Average number of orders?) ©���G�����r?��? (Average ordering period?) �M��f���q���? (Reorder point?)

Page 3: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

5

Question 2 ?

!  &h��°��µ¥��L�fe!�? (Will you take discount or not?) D��<��G±n�°�y? (How many quantity to be ordered?)

대안 할인 수량 할인률 (%) 할인가격 (P)

1 0 to 999 No discount $5.00

2 1,000 to 1,999 4 $4.80

3 2,000 and over 5 $4.75

YE ³��������=62<;�A:��Ô�������7:-.:���ÉN��Q���º���������

6

재고란? (What is Inventory?)

!  제품의 저장(Stock of materials) !  생산력의 저장(Stored capacity)

"  �´ë� �Å»X���×V�bÈ��´é×]�¦]��Æk�

Page 4: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

7

재고가 필요한 이유 (Why Inventory?)

!  ¯Ýé×��ê� ³«�cê�c¾� ..<�=6.@8.,<.-�-.5*6-�

!  MÌÊ��ÔWÊ� ³��ò«�cê�c¾�%577<1�;.*;76*4�7:�,A,42,*4�-.5*6-�

!  ���OÏ¿�e~��ÐN����}��.,7=84.�7:�;.8*:*<.�>*:27=;�8*:<;�7/�<1.������ �����������

!  CKëÁ¿�ÄÍ��¥n�²Ú��iÆ����&*3.�*->*6<*0.�7/�price�������� ��

!  cqëÁ¿�ÄÍ�&*3.�*->*6<*0.�7/���� � ��������� ��

!  FÇ¢r�CK��£«�cê�c���.-0.�*0*26;<�8:2,.�26,:.*;.;�

8

재고의 종류 (Types of Inventory)

!  ·ÆÉ��$*?� *<.:2*4��#  COg×�¦¼�R�h�ÆÉ�

!  ÉOÉN��(7:3�6":7,.;;��#  ·ÆÉ°�±Éç��À¿��Ðç��à¿�ÆÉ�

!  ��ç�� *26<.6*6,.�:.8*2:�78.:*<260�;=884A��#  ¹×�� �ñ¼�µ®½�¸î���g]��ç�

!  완제품$재고���262;1.-��77-;��#  ä��C^ê�ÜÓ�Ðç�

Page 5: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

9

자재의 흐름 � *<.:2*4��47?��

비사용$Raw$Material$

가공중$WIP$

판매가능$Finished$Goods$

10

재고의 문제점 �(Problems caused by inventory)

!  ÉN���×V�bÈ��´ë� �ª]�Æ��#  ÉN�Qu��´¿�ÖC�

!  R�����<.5�,7;<��2/�8=:,1*;.-��!  Ô����!:-.:260��7:�;.<=8��,7;<�!  �Q����74-260��7:�,*::A260��,7;<�

#  ÚN�Ãc����ïx���V�lB�

!  çÌ��´��%17:<*0.��7;<�#  &.587:*:A�7:�8.:5*6.6<�47;;�7/�;*4.;�?1.6�-.5*6-�,*667<�+.�5.<�

#  ÉN�ãп�¨s¶�#  생산공정의$문제를$숨김$Hides$production$problems$

Page 6: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

11

Scrap

Work in process inventory level (hides problems)

Unreliable Vendors

Capacity Imbalances

재공품(WIP)이 많이 있는 경우

NO PROBLEM!!! Really?

12

Scrap

암초에 걸리기 시작… 문제가 드러남!

Unreliable Vendors

Capacity Imbalances

WIP

재고 수준을 낮춘다면?

Page 7: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

13

재고의 분류 (Inventory Classifications)

재고 (Inventory)

생산과정 (Process stage)

수요유형 (Demand Type)

수량과 용량 (Number & Value)

기타 (Other)

부품(Raw Material) 재공품(WIP)

완제품(Finished Goods)

독립적 (Independent) 종속

적 (Dependent)

A아이템 (A Items) B아이템 ( B Items)

유지 (Maintenance)

생산운영 (Operating)

© 1984-1994 T/Maker Co.

14

!  ���ÎU��ÉN|�Â��Õ³d�ÝÏÞ«�mo��zî��T«�mo�Q}[t½���é]I�

!  ÉN¿� qP�CÞ«�mo���Ózv�X\��2>2-.;�761*6-�26>.6<7:A�26<7���,4*;;.;�

#  ��,4*;;����,4*;;����,4*;;�!  YE���@��è����>74=5.�¿�`¸«�WÛ�

�*;2;�2;�=;=*44A�*66=*4���>74=5.�

#  ��>74=5.����66=*4�-.5*6-�@�'62<�,7;<�!  ������«�m{�Ëp�

"742,2.;�+*;.-�76�����*6*4A;2;�

#  ���4*;;�Ðç½�ÙÕ�Q}ì�

ABC 접근법� (ABC Analysis)

Page 8: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

15

ABC 분석에 의한 재고 분류

Class % $ Vol % Items A 80 15 B 15 30 C 5 55

16

ABC 분석에 의한 재고 분류 (예제)

1 $ 60 90 2 350 40 3 30 130 4 80 60 5 30 100 6 20 180 7 10 170 8 320 50 9 510 60

10 20 120

PART UNIT COST ANNUAL USAGE

Example 10.1

Page 9: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

17

ABC 분석에 의한 재고 분류

Example 10.1

1 $ 60 90 2 350 40 3 30 130 4 80 60 5 30 100 6 20 180 7 10 170 8 320 50 9 510 60

10 20 120

PART UNIT COST ANNUAL USAGE TOTAL % OF TOTAL % OF TOTAL PART VALUE VALUE QUANTITY % CUMMULATIVE

9 $30,600 35.9 6.0 6.0 8 16,000 18.7 5.0 11.0 2 14,000 16.4 4.0 15.0 1 5,400 6.3 9.0 24.0 4 4,800 5.6 6.0 30.0 3 3,900 4.6 10.0 40.0 6 3,600 4.2 18.0 58.0 5 3,000 3.5 13.0 71.0

10 2,400 2.8 12.0 83.0 7 1,700 2.0 17.0 100.0

$85,400

A

B

C

18

ABC 분석에 의한 재고 분류

100 –

80 –

60 –

40 –

20 –

0 – | | | | | | 0 20 40 60 80 100

% of Quantity

% o

f Val

ue

A

B C

Page 10: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

19

Example 1

20

독립재고와 종속재고�(Independent vs. Dependent Demand)

!  독립재고(Independent/demand)��-.5*6-�/7:�2<.5�2;�26-.8.6-.6<�7/�-.5*6-�/7:�*6A�7<1.:�2<.5��.0��262;1.-�077-;��

!  종속재고(Dependent/demand)��-.5*6-��/7:�2<.5�2;�-.8.6-.6<�=876�<1.�-.5*6-��/7:�;75.�7<1.:�2<.5�

Page 11: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

21

Item Materials With Independent Demand

Materials With Dependent Demand

Demand Source Company Customers Parent Items

Material Type Finished Goods WIP & Raw Materials

Method of Estimating Demand

Forecast & Booked Customer Orders

Calculated

Planning Method EOQ & ROP MRP

독립재고와 종속재고

It makes no sense to independently forecast dependent demands.

22

재고관련 비용들…

!  ���R�V�(Holding or Carrying Cost) #  ��< R�®�) /� Vz #  f�� � c9 Vz� ��¯"

!  �GV�(Ordering Cost) #  H�� �G®� c6®�) /� Vz

!  �VV�(Setup Cost) #  ZXu m[ ]V< �V®�) /� Vz

!  ¨B�i�Vz�(Lost Sales Cost) #  ¨B�¹ Yiu 0� �¹Vz J ��Vz

Page 12: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

23

재고 보관비 �(Holding or Carrying Cost) ��<���®��R�®�)�/��Vz��K��8����c3��V7��� ��

!  w· (Obsolescence ) !  R³ (Insurance) !  �= (Extra staffing ) !  �� (Interest) !  +� (Pilferage) !  aY (Damage) !  R� (Warehousing) !  Etc.

24

주문비 �(Ordering Cost) H����G®��c6®�)�/��Vz��K��8��¬��c3���5��t"��

!  ���5�Vz (Supplies) !  pg (Forms) !  �G�= (Order processing) !  WF���} (Clerical support ) !  Etc.

Page 13: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

25

준비비�(Setup Cost)

ZXu�m[�]V<��V®�)�/��Vz��

!  Clean-up costs !  Re-tooling costs !  Adjustment costs !  Etc.

26

!  �3M��E*�(Fixed order-quantity models) #  ��� �G c3

(Economic order quantity (EOQ)) #  ��� ZX c3

(Production order quantity (POQ)) #  '3°�

(Quantity discount)

!  ¸:��E*�(Probabilistic models)

!  ��M��E*�(Fixed order-period models)

Help answer the inventory planning questions!

재고모델�(Inventory Models)

Page 14: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

27

EOQ 모델의 가정

!  `×�éX¿�Ðç�À�åìh_�

!  ¬E� ³q¼�§sÑ�Å_�

!   ³]�¬Õ�SÂéJ���é��mo�� ³º¼�ÂÏé_��

!  }jßü��é×�¦]_�

!  D�Ô�¼�ê��«��ah_�

!   q�ëÁ¼�ª_�

���

재고$주문$사이클$

Figure$10.1$

보유량$

재주문점$

사용률$

발주량$사용률$리드타임$재주문점$

입고$ 출고$ 입고$ 출고$ 입고$

Page 15: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

���

주문량과$재고수준과의$관계$

평균재고$

평균재고$

발주횟수가$증가하면$평균재고는$감소$

발주횟수가$감소하면$평균재고는$증가$

���

EOQ$모델$얼마를$주문해야$하는가?$

!:-.:�9=*6<2<A�

�66=*4��7;<�

Ô��´�

!:-.:��%.<=8���7;<��=:>.�

!8<25*4��!:-.:�#=*6<2<A��#���

2625=5�<7<*4�,7;<�

비용$

주문량$

최저$총비용$

Page 16: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

31

!  More units must be stored if more are ordered

Purchase Order Description Qty. Microwave 1

Order quantity

Purchase Order Description Qty. Microwave 1000

Order quantity

왜 재고유지비는 증가하는가? (Why Holding Costs Increase)

���

�7;<�2;�;8:.*-�7>.:�57:.�=62<;�

�@*584.��)7=�6..-� ����52,:7?*>.�7>.6;��

"=:,1*;.�!:-.:�

�.;,:28<276� #<A�

2,:7?*>.� �

"=:,1*;.�!:-.:�

�.;,:28<276� #<A�

2,:7?*>.� �

"=:,1*;.�!:-.:�

�.;,:28<276� #<A�

2,:7?*>.� �

"=:,1*;.�!:-.:��.;,:28<276� #<A� 2,:7?*>.� �

�!:-.:��"7;<*0.�������� ����!:-.:;��"7;<*0.�������

!:-.:�9=*6<2<A�

"=:,1*;.�!:-.:��.;,:28<276� #<A� 2,:7?*>.� ����

왜$재고$주문비는$감소하는가?$$

((1A�!:-.:��7;<;��.,:.*;.��

Page 17: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

��Vz�E*>

33

34

EOQ 구하는 법

1.  �GV�(¶���VV)u�'¯�g���¯"�(Develop an expression for setup or ordering costs)

2.  R�Vu�'¯�g���¯"�(Develop an expression for holding cost)

3.  �VVx�R�V��,�®��cg��^|"�(Set setup cost equal to holding cost)

4.  cg��«C, EOQ�� X�."�(Solve the resulting equation for the best order quantity)

Page 18: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

35

계산

!  Holding Cost:

!  Ordering Costs: s per order, so

!  Calculation

DhQ

hQ

Q

2cost holdingunit

2cost holding annual

2inventory average

=

=

=

QsQDs

=

=

cost setupunit

cost setup annual

?Q

Cost Setup Annual2

cost holding Annual

=

===QDs

DhQ

36

예제) !  Demand, D = 1000 racks per year

!  Price, P = $250

!  Ordering Cost, s = $500 (estimated from supplier’s pric

ing)

!  Holding Cost, h = $35 per unit per year, or

H = IP, I = annual interest rate for inventory carryin

g cost. Then, I = 1.4 %

Page 19: 재고관리(Inventory Management) (Ch. 12) · PDF file(Economic order quantity (EOQ)) ... Robustness of EOQ (Eg. 6)! ... wer holding cost than EOQ model) EOQ$POQ$(or$EPQ)$Model$

37

EOQ모델의 비용 그래프

0.00

2.00

4.00

6.00

8.00

10.00

12.00

14.00

16.00

18.00

20.00

0 100 200 300 400 500

Order Quantity (Q)

Cost

($/u

nit)

hQ/2D

A/Qc

Y(Q)

Q*=169

S/Q P

38

최적주문량 (Optimal Order Quantity) 주문수 (Expected Number of Orders) 주문사이클의 길이 (Expected Time Between Orders)

Working Days / Year

Working Days / Year

= = × ×

= =

= =

=

= ×

Q* D S H

N D Q*

T N

d D

ROP d L

2

D = 연간주문량(Demand per year) S = 주문비용(Setup (order) cost per order) H = 유지비용(Holding (carrying) cost ) d = 일당주문량(Demand per day) L = 리드타임(Lead time in days)

EOQ Model Equations

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39

재발주점과 리드타임 �(The Reorder Point (ROP) Curve)

Q*

ROP (Units)

Slope = units/day = d

Lead time = L Time (days)

Inven

tory l

evel

(unit

s)

40

예제 !  ���cy�(D) = 1000 units/yr !  �GV�(S) = $10/order !  ���R�V�V��(I) = 5% !  ����s�c�= 250 days/year !  #~���(P) = $10/unit !  =/¤��(L) = 5 days

EOQ?, �����Vz? ©�����M��¹c�(N)? ©��M�����(T)? �M���(ROP)?

unitsLdR

daysT

timesQDN

IPHDSQ

2052501000

505250

52001000

2001005.01010002

)(2

*

*

**

*

=⋅=⋅=

==

===

=⋅

⋅⋅=

==

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41

Robustness of EOQ (Eg. 6)

!  What if D is changed to 1500 units/yr (50% under-estimate)?

!  Total Cost (Q=200)? !  Total Cost (Q=244.9)? !  How much different?

24595.2445.010150022

100$5.0220010

2001000

2)(

* ≈=⋅⋅

==

=+=+=

HDSQ

HQSQDQTC

125$5.0220010

2001500)200( =+=TC

47.122$5.0224510

2451500)245( =+=TC

%247.12247.122125

≈−

42

Production Order Quantity (POQ)Model

!  q��r?��ZX±n�®��u�'¯�%���"�(Answers how much to order and when to order)

!  �¬����������"�(Allows partial receipt of material) #  EOQx� "; ��

!  �����¬ZX3����®�)��z®"�(Suited for production environment) #  Material produced, used immediately #  Provides production lot size

!  EOQE*�R"����R�Vz������¤�"(Lower holding cost than EOQ model)

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���

EOQ$POQ$(or$EPQ)$Model$When$To$Order$

&25.�

�6>.6<7:A��.>.4�

��P���C�f¤«�Ày¨

�Ø_�����Ày¨�

Ø_� *@25=5�26>.6<7:A�4.>.4�

���

POQ$Model$Inventory$Levels$

Time$

Inventory$Level$

Production$$Portion$of$Cycle$

Max.$Inventory$$Qâ(1-$d/p)$

Q*$

Supply$Begins$

Supply$Ends$

Inventory$level$with$no$demand$

Demand$portion$of$cycle$with$no$supply$

<�#�"�

"�

"��

�"���#�"�#� ��"��

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45

D = Demand per year S = Setup cost H = Holding cost d = Demand per day p = Production per day

POQ Model Equations

Optimal Order Quantity

Setup Cost

Holding Cost

= =

-

= *

= *

=

Q H* d

p

Q

D Q

S

p *

1

(

0.5 * H * Q - d p

1

) - d p

1

( )

2*D*S

( ) Maximum inventory level

46

Solution to POQ Model

!  Annual Cost Function:

!  Solution (by taking derivative and setting equal to zero):

DcQPDHQSDQTC +

−+=

2)/1()(

setup holding production

)/1(2*

PDHSDQ−

=

•  tends to EOQ as P →∞ •  otherwise larger than EOQ because replenishment takes longer

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47

예제

!  D = 1000 units/yr !  S = $10/order !  H = $0.5/unit*year !  p = 8 units/day, Working Days=250days/yr !  P = 2000 units/yr POQ? Total Cost?

28384.282)2000/10001(5.0

1010002)/1(

2* ≈=−

⋅⋅=

−=

PDHDSPOQ

71.70$2

283)2000/10001(5.0283100010)283( =

⋅−+

⋅=TC

48

!  q��r?��ZX±n�®��u�'¯�%���"��(Answers how much to order & when to order)

!  '3�Bf�°����". (Allows quantity discounts) #  Reduced price when item is purchased in larger quant

ities #  Other EOQ assumptions apply

!  �°�����R��Vzu�'¯��¡�(Trade-off is between lower price & increased holding cost)

대량할인 모델�Quantity Discount Model

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49

대량할인��Quantity Discount Schedule

Discount Number

Discount Quantity Discount (%)

Discount Price (P)

1 0 to 999 No discount

$5.00

2 1,000 to 1,999 4 $4.80 3 2,000 and over 5 $4.75

���������=62<;�A:��%�����7:-.:�������������

50

대량할인 문제 푸는 방법 1.  ����°�u�'±[�EOQ<�Wz®v����� ���G3���¯".

(For each discount, calculate a value for optimal order size Q*, using EOQ formula)

2.  @o� ���G3��°���²z®�� �¢�R"�(�����{, °���

� ¯� _¢8�Q�f£". (For any discount, if the order quantity is too low to qualify for the discount, ad

just the order quantity upward to the lowest quantity that will qualify for the discount)

1.  Vz���®���g��Wzºv, �����G3, Q*, u�'®v���Vz���¯".

(Using the preceding total cost equation compute a total cost for every Q*

determined in steps 1 and 2. If you had to adjust Q* upward because it was below the allowable quantity range, be sure to use adjusted value for Q*)

2.  ��Vz�,  _����Vz������G3, Q*<�\¥¯". (Select the Q* that has the lowest total cost, as computed in step 3. It will be the quantity that will minimize the total inventory cost)

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51

Quantity Discount – How Much to Order

PDQHSQDTC ++=

2

���

해답$ë$Price$Discount$Model$

Discount Number Discount Quantity Discount (%) Discount Price (P)

1 0 to 999 No discount $5.00

2 1,000 to 1,999 4 $4.80

3 2,000 and over 5 $3

���������=62<;�A:��%�����7:-.:�������������

unitsPISDQ

unitsPISDQ

unitsPISDQ

7182.0*35000*49*22

7142.0*8.45000*49*22

7002.0*55000*49*22

*3$

*8.4$

*5$

===

===

===

adjusting$

50.822,24$,2000

725,24$,1000

700,25$,700

*3$

*8.4$

*5$

==

==

==

TCunitsQ

TCunitsQ

TCunitsQ

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���

다른$예제..$Quantity$Discount$Example$

$QUANTITY $PRICE$$

$1$-$49 $$1,400$$

$50$-$89 $1,100$

$90+ $900$

/S$=$$2,500$$

/H$=$$190$per$computer$$

/D$=$200$

Q*$=$$$$$$$$$$$$$$$$=$$$$$$$$$$$$$$$$$$$$$$$$$$$$$=$72.5$PCs$2SD/

H/

2(2500)(200)$

190$

TC$=$$$$$$$$$$$+$$$$$$$$$$$$$+$PD/=$$233,784$$SD/

Q*$HQ*$

2$

For$Q$=$72.5$

TC$=$$$$$$$$$$$+$$$$$$$$$$$$+$PD/=$$194,105$SD/

Q$HQ$

2$

For$Q$=$90$

���

재발주점$계산$예제$

년간수요/,/D/=/10,000/units/year/

년간/작업일수,/Store/open/311/days/year/

일간수요,/d/=/10,000///311/=/32.154/units/day/

리드타임,/L/=/10/days/

/

R/=/dL/=/(32.154)(10)/=/321.54/units/

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55

확률적 모형 !  q��r?��ZX±n�®��u�'¯�%���"�

(Answer how much & when to order) !  cyu�Q,����c��".

(Allow demand to vary) #  cy� ��Uª< 0;" (Follows normal distribution) #  Other EOQ assumptions apply

!  SWc���k���<��4¯"�(Consider service level & safety stock) #  SWc�, Service level =

1 - Probability of stockout (¬�¸:) #  ( �� SWc�� ~±[� ( A� k���� ­y®"

(Higher service level means more safety stock) !  ( A� k���� ( �� �M��� �I¯".

More safety stock means higher ROP

56

Probabilistic Models When to Order?

Reorder Point (ROP)

Optimal Order

Quantity X

Safety Stock (SS)

Time

Inventory Level

Lead Time

SS ROP

Service Level P(Stockout)

Place order

Receive order

Frequency 서비스 수준

품절 위험

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57

안전재고 (Safety Stocks)

$  Safety stock (안전재고) $  수요변동과 리드타임의 변동으로 인해 수요의 기대치보다

초과해서 보관하는 재고. �(buffer added to on hand inventory during lead time)

$  Stockout (품절) $  재고 부족 (an inventory shortage)

$  Service level (봉사 or 서비스 수준) $  리드타임 동안의 재고가 부족하지 않을 확률�

probability that the inventory available during lead time will meet demand

58

Variable Demand with a Reorder Point

Reorder point, R

Q

LT Time

LT

Inve

ntor

y le

vel

0

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59

Reorder Point with a Safety Stock

Figure 10.6

Reorder point, R

Q

LT Time

LT

Inve

ntor

y le

vel

0 Safety Stock

60

예제 10

!  �M��� X�ROP = d*L + SS, SS=Safety Stock (k���) #  d*L=50 units #  H=$5/�, ¬�Vz (C)=$40/�, �� M�c=6

Number of Units Probability

30 40 50 60 70

0.2 0.2 0.3 0.2 0.1

�.5*6-��/7:��:.7:-.:�8.:27-�

Safety Stock Inventory Holding Cost Stockout Cost Total Cost

20

10 0

20*$5=100 10*$5=50

0

0 10*0.1*$40*6=240

10*0.2*$40*6+20*0.1*$40*6=960

$100 $290 $960

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61

!  r?���G°����u�'±�%Q�(Answers how much to order)

!  �G����¯���8�¯"�(Orders placed at fixed intervals) #  ���� c��� �G

(Inventory brought up to target amount)

#  �G3� �1 �1 $2y. (Amount ordered varies)

!  `��8���<���®��lj+�.". (No continuous inventory count) #  �� T�´Y� �¤�c �".

(Possibility of stockout between intervals)

!  R§����������8�NG®���{�Wz�(Useful when vendors visit routinely) #  Example: P&G representative calls every 2 weeks

고정발주시스템�(Fixed Period Model)

62

Inventory Level in a Fixed Period System

Various amounts (Qi) are ordered at regular time intervals (p) based on the quantity necessary to bring inventory up to

target maximum

p p p

Q1 Q2

Q3

Q4

Target maximum

Time

On-H

and I

nven

tory

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63

Example ��M�fd¦u[�!  Back order = 3 units !  Product inventory = 0 unit !  Target Value = 50 unit !  ��u�¯��G��t". (None of earlier order)

�Pu�D�<��G±n�®��? What is Quantity for order in this time period?

Sol) Q = Taget – On-hand Inventory

– Earlier orders not yet received + Back Order = 50 – 0 – 0 + 3 = 53 units

64

Announcement !  HW

#  Review Examples #  Review Solved Problems

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65

Good Bye!