investigations of heat recovery in different refrigeration system solutions in supermarket

18
Presentationsmaterial EFFSYS 2 dagen 2009-12-14 Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket Samer Sawalha and Yang Chen Department of Energy Technology Kungliga Tekniska Högskola Stockholm-Sweden

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Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket. Samer Sawalha and Yang Chen Department of Energy Technology Kungliga Tekniska Högskola Stockholm-Sweden. Project summary. Analysis methods. Detailed outline. Parallel CO2 transcritical (TR1). - PowerPoint PPT Presentation

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Page 1: Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket

Presentationsmaterial EFFSYS 2 dagen 2009-12-14

Investigations of Heat Recovery in Different Refrigeration System

Solutions in Supermarket

Samer Sawalha and Yang Chen

Department of Energy TechnologyKungliga Tekniska Högskola

Stockholm-Sweden

Page 2: Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket

Project summary

Investigate whether CO2 is a good alternative solution for supermarket refrigeration-Combined

cooling and heating analysis

Investigate the heat recovery performance of the new system solutions –different heat

recovery options

System modifications and optimizations will take into account not only the cooling efficiency but also the efficient heat recovery according to the

needs in the supermarket

Presentationsmaterial EFFSYS 2 dagen 2009-12-14

Page 3: Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket

Analysis methods

Field measurements

Computer simulation modelling

Experimental work-CO2 test rig

Presentationsmaterial EFFSYS 2 dagen 2009-12-14

Page 4: Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket

Detailed outlineField Measurement (two supermarkets)-MSc thesis work of Jigme Nidup, presented on June

17, 2009-• CO2 parallel system solution with heat pump in cascade• CO2 booster system with de-superheating

Simulation models

• Refrigeration systems solutions• CO2 parallel• CO2 booster• R404A/CO2 cascade• NH3/CO2 cascade• R404A conventional with sub-cooling

• Heat recovery solutions• Fixed head pressure• Floating condensing-desuperheating• Cascade heat pump

Presentationsmaterial EFFSYS 2 dagen 2009-12-14

Page 5: Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket

Parallel CO2 transcritical (TR1)

Oil cooler

Inter-CoolerOil cooler

- Pressure

-Temperature

KA1/KA2

FA1/FA2

18oC

-10oC-35oC

dTapp=5K

dTapp=5KdTapp=5K

dTsc=2K

dTsc=2K

dTsc=2K

Qoilcooler=15%

Qoilcooler=15%

dTsh=10KdTsh,ex=10K

dTsh,ex=15K

dTsh=10K

Presentationsmaterial EFFSYS 2 dagen 2009-12-14

Page 6: Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket

Field measurement (TR2)

Oil cooler

Ground heat source

+ +

Floor heating

-Pressure

-Temperature

KAFA1/KAFA2

KA3

dTapp=5KdTapp=5K dTapp=5K dTapp=5KdTsc=2KdTsc=2K

Tevap -35oCdTsh=10K

dTsh=10K

dTsh=10K

Tevap -35

Tevap -10oC

dTsh,ex=15K

dTsh,ex=10K

Qoilcooler=15%

Qoilcooler=15%

Qoilcooler=15%

Presentationsmaterial EFFSYS 2 dagen 2009-12-14

Page 8: Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket

NH3/CO2 Cascade

NH3

NH3/CO2 Cascade System

Page 10: Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket

Total COP comparison

Presentationsmaterial EFFSYS 2 dagen 2009-12-14

-10 -5 0 5 10 15 20 25 30 35 400

0.5

1

1.5

2

2.5

3

3.5

4

4.5

COPtot_TR1 COPtot_CC1 Conventional R404A with SCNH3/CO2 Cascade

Outdoor temperature [°C]

CO

P_t

otal

Page 11: Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket

-10 -5 0 5 10 15 20 25 30 35 400

0.5

1

1.5

2

2.5

3

3.5

COPtot_TR1 COPtot_CC1 Conventional R404A with SC NH3/CO2 Cascade

Outdoor temperature [°C]

CO

P_t

otal

Total COP comparison in HR mode

Presentationsmaterial EFFSYS 2 dagen 2009-12-14

Page 12: Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket

-10 -5 0 5 10 15 20 25 30 35 400

1

2

3

4

5

6

COPtot_TR1 COPtot_CC1Conventional R404A with SC NH3/CO2 CascadeCOPtot_TR1 COP_f COPtot_CC1 COP_f

Outdoor temperature [°C]

CO

PMedium and low temp. COP

Presentationsmaterial EFFSYS 2 dagen 2009-12-14

Page 13: Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket

Field measurement (TR2)

Oil cooler

Ground heat source

+ +

Floor heating

-Pressure

-Temperature

KAFA1/KAFA2

KA3

dTapp=5KdTapp=5K dTapp=5K dTapp=5KdTsc=2KdTsc=2K

Tevap -35oCdTsh=10K

dTsh=10K

dTsh=10K

Tevap -35

Tevap -10oC

dTsh,ex=15K

dTsh,ex=10K

Qoilcooler=15%

Qoilcooler=15%

Qoilcooler=15%

Presentationsmaterial EFFSYS 2 dagen 2009-12-14

Page 14: Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket

-10 -5 0 5 10 15 20 25 30 35 400

0.5

1

1.5

2

2.5

3

3.5

4

4.5

0

5

10

15

20

25

30

35

COPtot_TR1 Conventional R404A with SCNH3/CO2 COP_f COPtot_TR2_totNH3/CO2 COP_f COPtot_TR1 COP_fCOPtot_conv COP_f TR2

Outdoor temperature [°C]

CO

P_t

otal

Total COP comparison-No condenser loop

Presentationsmaterial EFFSYS 2 dagen 2009-12-14

Page 15: Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket

Ongoing and future tasks• Estimate the heating capacities in an average

size supermarket• Calculate the annual energy consumption of all

the solutions combinations in different climates• Conclude the best refrigeration-heat recovery

combinations for different climates• Experimental validation of CO2 systems in heat

recovery mode in laboratory environment

Presentationsmaterial EFFSYS 2 dagen 2009-12-14

Page 16: Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket

Schematic of the CO2 test rig

Presentationsmaterial EFFSYS 2 dagen 2009-12-14

Page 17: Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket

Experimental main task

• Overall system evaluation• Heat exchangers evaluation• Compressor losses and oil cooler capacity• System control

Presentationsmaterial EFFSYS 2 dagen 2009-12-14

Page 18: Investigations of Heat Recovery in Different Refrigeration System Solutions in Supermarket

Conclusions• Field measurements performed• Simulation models for several systems

built• Test rig built and running• CO2 systems have potential with:

-floating condensing and recovering heat from de-superheating

-connected to heat pump at the condenser loop

Presentationsmaterial EFFSYS 2 dagen 2009-12-14