involute automation
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Involute Automation (P) Ltd. PresentationTRANSCRIPT
Involute AutomationCustom built automation solutions
Private and Confidential
Involute Automation at a glance
1971-1980 1981-1990 1991-2010 2009-2011 2010-2011 2011-2013
Pioneer in Gear Box Manufacturing in A.P
Partner in Indian Missile Development program & has indigenized Satellite Tracking System.
Pioneer in Automotive Foundry Automation in India
1. Vision inspection systems and Robotic integration 2. Pharmaceutical, Solar industries
Ventured into Skill Up-gradation & Inductee Training through IIT
Stepped in Automated Test Rigs
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Registered office at Hyderabad
Sales offices in Pune, Chennai and Coimbatore
Work area: 1.5acres
Manufacturing facility with Assembly space of 6000 Sq.ft
Over 200 installations since past 2years
Involute Automation
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Project Life Cycle
1 Project ConceptProject Concept Basis of DesignBasis of Design
2 Design & Engineering
Design & Engineering ManufacturingManufacturing
3 Protocol Development
Protocol Development
Assembly & IntegrationAssembly & Integration
4 InstrumentationInstrumentationDocumentation & Qualification /
Validation
Documentation & Qualification /
Validation
5 DeliveryDelivery Service & Support
Service & Support
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List of Esteemed Customers
TATA Group
Kirloskar Group
Mahindra & Mahindra
DLRL
BEL
BDL
ECIL
HAL
TVS Group
Endurance Group
Hero group
Rane Group
Amararaja Group
Hyderabad Batteries
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Solutions & Products of Involute Automation
• Products– Auto Ladle– Auto Sprayer– Auto Extractor– Auto Pourer– Precision antenna turners
• Solutions– Robotic -Solutions– Vision Solutions for quality assurance– Customized pouring solutions for molten metal handling– Automated fettling solutions– Automated Testing
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Application Videos (Contd.)
Gantry Modelhttps://www.youtube.com/watch?v=gSvbHMJhDME
http://youtu.be/NZSaZlwfL_8
Linear Modelhttp://youtu.be/R2YaRhhFvmw
Radial Modelhttps://www.youtube.com/watch?v=EM8Gn2NnYO8
https://www.youtube.com/watch?v=4OPSJIfN_qghttps://www.youtube.com/watch?v=6vGudp0XSuY
Auto Pouring, Spraying, Extraction
Multi pourer – Gantry modelhttp://youtu.be/-KNNve-29eM
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Rotary Modelhttp://youtu.be/kEzH_IYEJ-M
Auto Sprayerhttp://youtu.be/1-9yUgfM1vA
Auto Extractorhttp://youtu.be/isqSpLvck3U
Application Videos (Contd.)
In line vision inspectionhttp://youtu.be/9L2lMHSiG9M
X-Y Scannerhttp://youtu.be/UpMcCi56MSI
2-Axis Linear Robothttps://www.youtube.com/watch?v=2uTVOhUBz78
Elevation over Azimuth Positionerhttp://youtu.be/zpS-_pMVbaY
2-Axis Azimuth only Positionerhttp://youtu.be/E9BhJcrO4mQ
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Customized applications
PAINT RECIPROCATORhttp://youtu.be/XdX12sZCZ0s
Application Videos (Contd.)
Robotic Fettling of Cast Ironhttps://www.youtube.com/watch?v=Kry4XT-kWps
Robotic Fettling of Aluminumhttps://www.youtube.com/watch?v=ObybXXdbNw0
http://youtu.be/ammMc44oe_g
Robotic Simulationhttps://www.youtube.com/watch?v=6Op3qCoxJ7k
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Automated Core Handlinghttp://youtu.be/Pgfma0R_2kQhttp://youtu.be/rvuwNHkQjuM
Robotic Sprayer + Extractorhttp://youtu.be/8ZsZM7DwwZg
Robotic applications using industrial robots
Auto Pouring Models
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Features PLC controlled operationManual controls for all movements Programmable volume of shot weight Adjustable speeds for pouring Pouring confirmation when die ready Abort of auto cycle when die is NOT ready Safety interlocks with Self checks HMI messages for Troubleshooting Highly durable
Optional Features
Plunger Forward/Reverse interface for PDC machines
Furnace interface (Temperature, Lid open/close)
GDC signal interface for Tilting models Degasing machine interface
Description:
Auto ladle transfers molten aluminium metal from a holding furnace to a die casting machine.Machine is driven electrically and transfers metal from furnace to the die casting machine withoutany spillage of metal. The angular speed and the dipper and crank, shot weight selection and thetimer values can be altered from the controlled panel.
Auto Pouring Models (Contd.)
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Technical DataModel* L-105 L-110 L-115A L-115B L-171
(Gantry)L-170
(Gantry)L-270
(Rotary)Shot weight (Kg) 1 - 4 Up to 10 Up to 20 Up to 30 Up to 20 Up to 50 Up to 10
Shot weight Tolerance +2%
Die Cast Machine compatibility PDC, GDC PDC, GDC PDC, GDC GDC GDC GDC GDC
Pouring compatibility Single Multi Multi Multi
Crucible Diameter (mm) 500 650 - 800 800 500 – 650 800 500 - 650
Ladle depth (inside crucible) 300 400 – 500 300
No. Axis 2 Axis 3 Axis
Power Supply 3ɸ, 415V, 3KVA 3ɸ, 415V, 5KVA 3ɸ, 415V,
1.5KVA 3ɸ, 415V, 10KVA
Position Feedback Position SensorsM/C interface signals 3 -Inputs, 1 - Output
HMI 2 Line display with Keypad 4 Line display with KeypadControl Panel Dimensions
(WxHxD) (mm)MAKE: IAPL
750x1300x350 1000x 1800x400
Cable Length from M/C to Control Panel 10 Mtrs.
* Machine Height and Width varies based on the layout
QUESTIONS….!
www.involuteautomation.comwww.involutetraining.com
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