IoT and Smart Manufacturing

Harrison FortierAviata / Cogswell.ioExperience IT ConferenceSeptember 30, 2016

1

Acknowledgements

Garnter, O’Reilly, Cisco, World Economic Forum, FOA

2

A brief look at the spread of device and data

Mainframes - 1960s+Personal computers - 1980s+Laptops - mid 1990s+Smart phones - 2007+Tablets - 2010+Internet of Things - ~2012+

3

Device market share

4

Big Data Characteristics

● Volume - Terabytes, Petabytes, Exabytes, Zettabytes● Variety - many different kinds of data and source● Velocity - sensor data, user actions, transactions● Veracity - data accuracy● Volatility - relevancy of data, changing requirements

5

Big Data by the numbers

● Internet traffic to exceed 1 zettabyte in 2016 (1 billion terabytes). Source: Cisco whitepaper Aug 14, 2015

● 90% of the world’s data was generated in the past 2 yearsSource: ScienceDaily, 22 May 2013

● Every minute we send 204 million emails, view 20 million photos on Flickr, send 278,000 Tweets, and upload 200,000 photos to Facebook.

6

Devices per person

7Gartner

Internet of Things

8

A lot at stake

$19 trillion in year 2020Cisco

6.4 billion connected devices in 2016Gartner

38.5 billion connected devices in 2020Juniper Research

9

How can you be a part?

● Software Services● Physical Manufacturing● Data Analytics● Smart Factories● Smart Cities

10

IoT Reference Architecture

11

Gather Event Processing (typically Cloud) Presentation Channels

HTT

P /

MQ

TT

CA

N (B

TLE

, 802

.15.

4)

IoT Gateways

Sensors

Actuators

Enrich / Stream

Storage

Device Registry

Analytics & Machine Learning

App Backend

Complex EventProcessing

Real-time Message Brokering(pub / sub)

HTT

P /

GC

M /

AP

NS

Mobile Apps

Web portals

API Gateways

The Edge

12

Device

Sensor Actuator

Controller

Agent

Internet

Raspberry Pi, IoT Gateways

Arduino Uno. May use short-haul communication

● Temperature sensors, moisture sensors, light sensors

● Lights, valves, motors

JSON

{"api-key": "54887a2f6e7cedc3bd6dfb83849f673d","event_name": "breckenridge_node_heartbeat",“date”: ”2016-03-20T6:41:55.622Z”,"attributes": {

"namespace": "snapcloud_node","model": "Alpha","serial": "00001","running_time_mins": "9732","number_of_disks": "32","cpu_utilization_percent": "12.8","feature1_enabled": "true","feature2_enabled": "false","feature3_enabled": "true","ram_usage_mb": "12361","node_start_time": "2015-07-13T9:00:23.123Z","OS": "Ubuntu 16.04 LTS"

}}

13

Farming

● 200 years ago, 90 percent of the population lived and worked on farms○ 2% today

● 1940○ One farmer could feed 19 people

● 2010○ 155 people

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The challenge

World population is increasing. 7.4 billion (2016)

● 8 billion by 2025● 9.6 billion by 2050

In order to keep pace, food production must increase by 70 percent by 70% by 2050. Source: Food and Agricultural Organization of the UN (FAO)

15

Food Chain

Every year 1.3 billion tons of crops valued at $1 trillion are lost or spoiled. Source: fao.org● Lost crops● Post-harvest● Processing● Distribution● Consumption

16

Optimizing Cold Chain Transport

● Weather prediction● Monitoring the product and transport via sensors● Predictive maintenance● Live Traffic Streams● GPS● Logistics Chain

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Optimizing Farms

● Sunlight sensors● Moisture sensors● Temperature sensors● Wind sensors● Pulling data from 3rd party sources

○ Predictive weather● Predictive crop yields● Predictive market demand

We know more now than ever. Data is the key.

18

Smart Farms - IoT enablement

● Which crops to plant○ When○ Where

● More effective use of limited water resources● Know weather forecast information in advance● Evaluate the growth performance of produce● Check the level of nutrient in the crops● Monitor food storage● Logistic coordination

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The impact

Reducing waste by 25% would feed 870 million people.

That’s enough toend world hunger.

20

Making the case for Smart Manufacturing

21

Government and private capital

● Germany Industrie 4.0 initiatives / strategic plan to keep Germany at the forefront

● “Made in China” 2025 strategy to promote accelerated adoption of digital technologies

● $1.5 billion in venture capital for Industrial Internet sector in 2014 alone.

Source: World Economic Forum22

The state of the market

Number of sensors shipped has increased more than five times:

● 4.2 billion in 2012● 23.6 billion in 2014

Source: World Economic Forum

23

Today’s factories are not efficient

● Average OEE (Overall Equipment Effectiveness) is 60-70%

● World class factories achieve 85% OEE

24

Smart Factory benefits

● Efficiency● Productivity● Supply Logistics● Material Waste● Regulation compliance● Predictive maintenance● Product development● Reduced operational risk

25

IoT is changing the world

26

IoT Reference Architecture

27

Gather Event Processing (typically Cloud) Presentation Channels

HTT

P /

MQ

TT

CA

N (B

TLE

, 802

.15.

4)

IoT Gateways

Sensors

Actuators

Enrich / Stream

Storage

Device Registry

Analytics & Machine Learning

App Backend

Complex EventProcessing

Real-time Message Brokering(pub / sub)

HTT

P /

GC

M /

AP

NS

Mobile Apps

Web portals

API Gateways

Path to Value

Collect data Analyze Take Action

Path to Value

Collect data Analyze Take Action

Low latency messagingAnyone.Anywhere.Anytime.

Any Device to Any device.

Questions?

31