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IPC CHECKLIST for Producing Rigid PCBAs Developed by: Lars Wallin, IPC European Representative Revised September 6, 2013

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Page 1: IPC CHECKLIST - EY Training CHECKLIST FOR...A. Purpose of this Document Page 34 B. IPC Reference Standards Page 67 C. IPC Classification Class 1, 2 or 3 Page 89 D. IPC Producibility

1

IPC CHECKLIST for Producing Rigid

PCBAs

Developed by: Lars Wallin, IPC European Representative

Revised September 6, 2013

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Contents A. Purpose of this Document Page 3 B. IPC Reference Standards Page 6 C. IPC Classification Class 1, 2 or 3 Page 8 D. IPC Producibility Levels A, B or C Page 9 E. Checklist at the Project Start Level Page 10 F. Checklist at the CAD Ordering Level Page 11 G. Checklist at the PCB Ordering Level Page 12 H. Checklist at the PCBA Ordering Level Page 13 I. Checklist at the Cleaning and Conformal

Coating Ordering Level Page 14 J. Terms and Definitions Page 15

ATTACHMENTS 1. IPC Tree Ò Everything You Need from Start to FinishÓ 2. Phenomena in Cross Section of Plated Through Holes 3. IPC Factory for Electronic Design, CAD and CAM 4. IPC Factory for Rigid Bare Board Production 5. IPC Factory for Assembling, Soldering and Testing 6. IPC Factory for Cleaning and Conformal Coating 7. Get Ahead with IPC Training and Certification 8. Experience the Benefits with IPC Membership

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1011131517

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A. Purpose of IPC Checklists In the entire production chain of a completed Rigid PCBA (Printed Circuit Board Assembled) it exist the following number of parameters, see table below. No Rigid PCBA Parameters Variables

1 Choice of Component Package 50 2 Choice of Surface Finish on Components. J-STD-002 12 3 CAD acc to IPC-2221 & 2222 Class 1, 2 or 3 3 4 CAD acc to IPC-2221 & 2222 Level A, B or C 3 5 Footprint/Land acc to IPC-7351 Level A, B or C 3 6 Design/CAD of QFN. IPC-7093 3 7 Design/CAD of BGA/CSP. IPC-7095 3 8 Design/CAD of stencils. IPC-7525 5 9 Placement of components 10 10 Choice of PCB base material. IPC-4101 11 11 Choice of PCB base material Cu foil. IPC-4562 2 12 Choice of PCB solder mask. IPC-SM-840 3 13 Choice of PCB Surface Finish. IPC-4552, 4553 or 4554 5 14 Choice of PCB Handling and Storage. IPC-1601 2 15 Age/Wetting of PCB. J-STD-003 3 16 PCB Process steps at supplier. IPC-6011 and 6012 20 17 Different stencil/printing options. IPC-7526 and 7527 5 18 Solder Paste/Stick/Wire options. J-STD-005 and 006 20 19 Flux with Solder Paste/Stick/Wire options. J-STD-004 5 20 Reflow/Vapor Phase/Wave/Selective/Hand options. 5 21 Choice of Soldering environments (O2 free, N2 or Air) 3 22 Choice of Lead or Lead free process. 2 23 Choice of process cycle. J-STD-020 and 075 10 24 Choice of Moisture Sensitive Level (MSL). J-STD-033 5 25 Choice of Cleaning Method. IPC-CH-65 4 26 Conformal coating 3 27 PCBA Requirements Class 1, 2 or 3. J-STD-001 3 28 PCBA Acceptability Class 1, 2 or 3. IPC-A-610 3 29 PCBA Touch up and Repair. IPC-7711/21 3 30 PCBA Requirements/Acceptability for Cable. IPC-620 3 Total variables 212

If - theoretically - each of these 30 parameters and their 212 variables are depending of each other (worst case and not true), the number of potential combinations are as large as 4 200 000 000 000 000 000 0, (4,2E19), too many to be handled by the human brain.

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The purpose of this IPC Checklist is to assist all involved in the entire production chain of PCBAs (see below) in minimizing the risk of combinations that don« t give good solder joints according to IPC-A-610 Class 1, 2 or 3.

CHAIN OF PRODUCTION

MARKET

DEMANDS:

Quicker

Smaller

Smarter

Higher quality

Cheaper.

Electronic Design

Analog technique and/or Digital technique.

Components Hole mounted (HMT), Surface mounted (SMD) and/or Embedded (HDI).

Around 5 million to choose between

Electronic Design

Choise of components (BOM).

Draw Schematic diagram and create a Net list.

CAD

Create footprints and make electrical connections without any shorts plus consider EMC regulations and cleaning and conformal coating requests.

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CAD

GERBER FILS are created.

A PCB specification is established.

PCB Manufacturing

ASSEMBLING AND SOLDERING

Purchase components according to BOM.

Purchase PCBs.

Purchase solder paste.

Purchase solder paste stencil.

Receive pick & place data.

Assembly, soldering, testing and final assembly plus cleaning and conformal coating of PCBAs.

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B. IPC Reference Standards 1. IPC-2221, Generic Standard on Printed Board Design. 2. IPC-2222, Sectional Design Standard for Rigid Organic Printed Boards. 3. IPC-2141, Design Guide for High-Speed Controlled Impedance Circuit Boards. 4. IPC-2251, Design Guide for the Packaging of High Speed Electronic Circuits. 5. IPC-2152, Standard for Determining Current Carrying Capacity in PCB Design. 6. IPC-2615, Printed Board Dimensions and Tolerances. 7. IPC-2581, Generic Requirements for Printed Board Assembly Products

Manufacturing Description Data and Transfer Methodology. 8. J-STD-002, Solderability Tests for Components Leads, Terminations, Lugs and Wires. 9. J-STD-033, Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive

Surface Mount Devices. 10. IPC-7093, Design and Assembly Process Implementation for Bottom Termination (Typical QFN and LCC) Components. 11. IPC-7094, Design and Assembly Process Implementation for Flip Chip and Die Size Components. 12. J-STD-030, Guideline for Selection and Application of Underfill Material for Flip Chip and other Micropackages. 13. IPC-7095, Design and Assembly Process Implementation for BGAs. 14. IPC-7351, Generic Requirements for SMD Design & Land Pattern Standards. 15. IPC-7525, Stencil Design Guidelines. 16. IPC-7526, Stencil and Misprinted Board Cleaning Handbook. 17. IPC-7527, Requirements for Solder Paste Printing. 18. IPC-4562, Metal Foil for Printed Board Applications. 19. IPC-4563, Resin Coated Copper Foil for Printed Boards Guidline. 20. IPC-4101, Specification for Base Material for Rigid and Multilayer PCBs. 21. IPC-4121, Guidelines for Selecting Core Construction for Multilayer PCBs. 22. IPC-6011, Generic Performance Specification for Printed Boards. 23. IPC-6012, Qualification and Performance Specification for Rigid PCBs. 24. IPC-SM-840, Qualification and Performance Specification of Permanent Solder Mask and Flexible Cover Materials. 25. IPC-4552, Specification for Electroless Nickel/Immersion Gold (ENIG) Plating for PCBs. 26. IPC-4553, Specification for Immersion Silver Plating for PCBs. 27. IPC-4554, Specification for Immersion Tin Plating for PCBs. 28. IPC-4556, Specification for Electroless Nickel/Electroless Palladium/Immersion Gold (ENEPIG) Plating for PCBs. 29. IPC-A-600, Acceptability of Printed Boards. 30. J-STD-003, Solderability Tests for Printed Boards. 31. IPC-1601, Printed Board Handling and Storage Guidelines. 32. IPC-TM-650, Test Methods Manual. 33. IPC-9691, User Guide for the IPC-TM-650, Method 2.6.25, Conductive Anodic Filament (CAF) Resistance Test.

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34. IPC-1752, Material Declaration Management. 35. J-STD-609, IPC/JEDEC Marking and Labeling of Components, PCBs and PCBAs to Identify (Pb), Lead Free (Pb-Free) and Other Attributes. 36. J-STD-001, Requirements for Soldered Electrical and Electronic Assemblies. 37. IPC-HDBK-001, Handbook and Guide to Supplement J-STD-001 38. J-STD-004, Requirements for Soldering Fluxes. 39. J-STD-005, Requirements for Soldering Pastes. 40. IPC-HDBK-005, Guide to Solder Paste Assessment. 41. J-STD-006, Requirements for Electronic Grade Solder Alloys and Fluxed and Non- Fluxed Solid Solders for Electronic Solder Applications. 42. IPC-A-610, Acceptability of Electronic Assemblies. 43. IPC-7711/21, Rework, Modification and Repair of Electronic Assemblies. 44. IPC/WHMA-A-620, Requirements and Acceptability for Cable and Wire Harness Assemblies. 45. J-STD-020, Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices. 46. J-STD-075, Classification of Non-IC Electronic Components for Assembly Electronic. 47. IPC-2611, Generic Requirements for Electronic Product Documentation. 48. IPC-2612, Sectional Requirements for Electronic Diagramming Documentation (Schematic and Logic Descriptions). 49. IPC-2614, Sectional Requirements for Board Fabrication Documentation. 50. IPC-CH-65, Assembly Cleaning Handbook. 51. IPC-5701, User Guide for Cleanliness of Unpopulated Printed Boards. 52. IPC-5702, Guidelines for OEMs in Determining Acceptable Levels of Cleanliness of Unpopulated Printed Boards. 53. IPC-5703, Cleanliness Guidelines for Printed Board Fabricators. 54. IPC-5704, Cleanliness Requirements for Unpopulated Printed Boards. 55. IPC-8497-1, Cleaning Methods and Contamination Assessment for Optical Assembly. 56. IPC-9201, Surface Insulation Resistance Handbook. 57. IPC-9202, Material and Process Characterization/Qualification Test Protocol for Assessing Electrochemical Performance. 58. IPC-9203, User Guide to IPC-9202 and the IPC-B-52 Standard Test Vehicle. 59. IPC-PE-740, Troubleshooting for Printed Board Manufacture and Assembly 60. IPC-CC-830, Qualification and Performance of Electrical Insulation Compounds for Printed Wiring Assemblies Ð Includes Amendment 1. 61. IPC-HDBK-830, Guidelines for Design, Selection and Application of Conformal Coatings. 62. IPC-AJ-820, Assembly and Joining Handbook. 63. IPC-T-50, Terms and Definitions for Interconnecting and Packaging Electronic Circuits.

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C. IPC Classification Performance Classes Three general classes have been established to reflect progressive increases in sophistication, functional performance requirements and testing/inspection frequency. It should be recognized that there may be an overlap of equipment categories in different classes. The user has the responsibility to specify in the contract or purchase order the performance class required for each product and shall indicate any exceptions to specific parameters, where appropriate.

IPC Class 1:

General Electronic Products Ñ Includes consumer products and some computer and computer peripherals suitable for applications where cosmetic imperfections are not important and the major requirement is function of the completed printed board.

IPC Class 2:

Dedicated Service Electronic Products Ñ Includes communications equipment, sophisticated business machines, instruments where high performance and extended life are required and for which uninterrupted service is desired but not critical. Certain cosmetic imperfections are allowed. IPC Class 3:

High Reliability or Harsh Operating Environment Electronic Products Ñ Includes the equipment and products where continued performance or performance on demand is critical. Equipment downtime cannot be tolerated and must function when required such as in life support items or flight control systems. Printed boards in this class are suitable for applications where high levels of assurance are required and service is essential.

Please NOTE that the final performance class for PCBA (PCBA=Assembled, Soldered, Cleaned and Tested) cannot be any greater than the performance class called out for the bare PCB.

That is, in order to obtain a class 3 with the assembly (PCBA), one must first obtain an IPC class 3 recognition of the bare printed board (anything with a Class 2 or 1 with the PCB prevents obtaining a Class 3 with the PCBA).

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D. IPC Producibility Levels Producibility Levels When appropriate in IPC standards (IPC-2221, IPC-2222 and IPC-7351) will provide three design producibility levels of features, tolerances, measurements, assembly and testing of completion or verification of the manufacturing process that reflect progressive increases in sophistication of tooling, materials or processing and, therefore progressive increases in fabrication cost. These levels are: Level A: General Design ProducibilityÑ Preferred Level B: Moderate Design ProducibilityÑ Standard Level C: High Design ProducibilityÑ Reduced The producibility levels are not to be interpreted as a design requirement, but a method of communicating the degree of difficulty of a feature between design and fabrication/assembly facilities. The use of one level for a specific feature does not mean that other features must be of the same level. Selection should always be based on the minimum need, while recognizing that the precision, performance, conductive pattern density, equipment, assembly and testing requirements determine the design producibility level. The numbers listed within the numerous tables are to be used as a guide in determining what the level of producibility will be for any feature. The specific requirement for any feature that must be controlled on the end item shall be specified on the master drawing of the printed board or the printed board assembly drawing.

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E. Checklist at the Project Start Level E Responsible Demand on PCBA IPC Standard Information 1 Project Leader IPC Class 1, 2 or 3? IPC-2221 Any Additions/Exceptions 2 Project Leader IPC Level A, B or C? IPC-2221 Any Additions/Exceptions 3 Project Leader IPC Class A, B, C or D? IPC-1752 Material Declaration 4 Project Leader RoHS 1 or RoHS 2? 5 Project Leader Touch up and Repair allowed? IPC-7711/21 Valid for both PCB and PCBA?

6 Project Leader Surface Finish on Components? J-STD-002

Different surfaces have different wetting. Can be of importance for achieving IPC Class 3.

7 Project Leader Surface Finish on PCBs? IPC-4552, IPC-4553, IPC-4554 and IPC- 4556

Different surface finishes have Different wetting and durability.

8 Project Leader MSL Level on components and PCBs?

J-STD-020 and J-STD-033

Moisture sensitive level of more importance for a Pb-free process.

9 Project Leader

Marking and Labeling of Components, PCBs and PCBAs to Identify Pb, Pb-Free and Other Attributes.

J-STD-609

10 Project Leader Voids in BGA and BTC? IPC-7095 and 7093 In the balls of BGA, CSP and other BTC components.

11 Project Leader UL Class? Underwriters Laboratories 12 Project Leader Cleaning & conformal coating IPC-CH-65 See Checklist I, page 19

13 Electronic Designer EMC on the PCB and Components?

Needed for CE marking.

Different Standards/Demands in different countries?

14 Electronic Designer Impedance? IPC-2141 15 Electronic Designer High Speed/Frequency? IPC-2251 16 Electronic Designer High Amperes? IPC-2152

17 Electronic Designer Base Material Properties for Mechanical, Electrical and Thermal?

IPC-4101C All base materials have different values for Tg, Td, Dk and CTE.

18 Electronic Designer Cu Foil quality? IPC-4562 Different Cu Foils in the market.

19 Electronic Designer CAF Base Material? IPC-9691 Conductive Anodic Filament 20 Electronic Designer BGA/CSP on the PCBA? IPC-7095 21 Electronic Designer BTC on the PCBA? IPC-7093 22 Electronic Designer Flip Chip on the PCBA? IPC-7094 23

Electronic Designer Minimum isolation Distances between holes and tracks?

IPC-2221 and IPC-2222

24 Electronic Designer Final Size (LxWxT)? 25 Electronic Designer Number of Layers? IPC-4121 Buildup of an Multilayer PCB.

26 Electronic Designer Mechanical Tolerances? IPC-2615 Mechanical Drawings Standard.

27 Electronic Designer Assembly SMDx1, SMDx2 HMT or in combination?

28 Electronic Designer Predestinated Component Placements and forbidden areas?

29 Project Leader & Electronic Designer

Documentation requests. Material Declaration.

IPC-2611, IPC-2612 IPC-2612-1, IPC-2614 and IPC-2615 IPC-1752

If not all needed data are included, the interface between CAD and CAM at the PCB and PCBA supplier will be unclear.

Check

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Notes

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F. Checklist at the CAD Level F Responsible Demand on PCBA IPC Standard Information 1 CAD Department IPC Class 1, 2 or 3? IPC-2221 Any Additions/Exceptions

2 CAD Department IPC Level A, B or C? IPC-2221 and IPC-2222 Any Additions/Exceptions

3 CAD Department Footprints Level A, B or C? IPC-7351 Footprint = Land

4 CAD Department

Marking and Labeling of components, PCBs and PCBAs to Identify Pb, Pb-free and other attributes.

J-STD-609 Where the marking and labeling shall be done. Place, in the Cu or in the solder mask

5 CAD Department Voids? IPC-7095 In the balls of BGA and CSP components.

6 CAD Department EMC on the PCB? To solve the EMC on the PCB Level is preferable.

7 CAD Department Impedance? IPC-2141 Tolerances? 8 CAD Department High Speed/Frequency? IPC-2251 9 CAD Department High Amperes? IPC-2152

10 CAD Department Base material properties for mechanical, electrical and thermal?

IPC-4101 All base materials have different values for Tg, Td, Dk and CTE.

11 CAD Department Minimum isolation distances between holes and tracks?

IPC-2221 and IPC-2222

12 CAD Department Number of layers? IPC-4121 Guideline for selecting core construction for multilayer applications.

13 CAD Department CAF base material? IPC-9691 Conductive anodic filament 14 CAD Department BGA/CSP on the PCBA? IPC-7095 15 CAD Department QFN on the PCBA? IPC-7093 16 CAD Department Flip chip on the PCBA? IPC-7094

17 CAD Department Mechanical tolerances? IPC-2615 Mechanical Drawings Standard

18 CAD Department Solder paste application by screen printing with a stencil or via dispensing?

IPC-7525 and IPC-7527

19 CAD Department Component placement and routing.

Do the operators have valid IPC CID and/or CID+ Certification?

20 CAD Department Cleaning & conformal coating IPC-2221 See Checklist I, page 19 21 CAD Department Format of the data files IPC-2581 Gerber, ODB+++ or GenCam

22 CAD Department

Are all needed data for PCB and PCBA included? Mechanical and Electrical drawings understandable? Complete BOM list?

IPC-2611, IPC-2612 IPC-2612-1, IPC-2614 and IPC-2615

If not all needed data are included, the interface between CAD and CAM will be unclear to the PCB and PCBA supplier.

Check

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Notes

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G. Checklist at PCB Ordering Level G Responsible Demand on PCB IPC Standard Information 1 Purchasing

Department Performance according to IPC Class 1, 2 or 3? IPC-6012

Any Additions/Exceptions 3/A. See Appendix A in 6012 and Appendix B in 6012.

2 Purchasing Department

Base material properties for mechanical, electrical and thermal?

IPC-4101 Must be a number like IPC-4101C/xx.

3 Purchasing Department Impedance? IPC-2141 Tolerances?

4 Purchasing Department Number of layers? IPC-4121

Guideline for Selecting Core Construction for Multilayer Applications.

5 Purchasing Department CAF base material? IPC-9691 Conductive Anodic Filament.

6 Purchasing Department Surface finish?

IPC-4552, IPC-4553, IPC-4554, IPC-4556 and IPC-6012

Different surface finishes have different wetting and durability.

7 Purchasing Department Mechanical tolerances? IPC-2615 Mechanical drawings standard.

8 Purchasing Department and CAD

Are all needed data for PCB manufacturing included?

IPC-2611, IPC-2612 IPC-2612-1 and IPC-2614

If not all needed data are included, the interface between CAD and CAM will be unclear to the PCB supplier.

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Purchasing Department and delivery department at the PCB supplier

Acceptability of PCB according to IPC Class 1, 2 or 3?

IPC-6012 and IPC-A-600

Do the operators have valid IPC-6012 and IPC-A-600 CIS and/or CIT Training and Certification?

10 Purchasing Department Solderability of PCB J-STD-003

The wetting of the PCB is essential for achieving the perfect solder joint.

11 Purchasing Department Are the PCBs clean and dry? IPC-6012 and IPC-A-

600 See Checklist I, page 19.

12 Purchasing Department

Printed board handling and storage? IPC-1601

13 Arrival Department at the PCBA factory

Acceptability of PCB according to IPC Class 1, 2 or 3?

IPC-6012 and IPC-A-600

IPC-6012 and IPC-A-600 CIS and CIT Training and Certification. Routines for studying and saving PCB protocols and micro sections.

Check

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Notes

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H. Checklist at PCBA Ordering Level H Responsible Demand on PCBA IPC Standard Information 1 Purchasing

Department Performance according to IPC Class 1, 2 or 3? J-STD-001

Do responsible staff have valid J-STD-001 CIS and/or CIT Training and Certification?

2 Purchasing Department

Requirements for soldered electronic assemblies

J-STD-001 IPC-HDBK-001

Which requirements are valid/demanded for article X? Handbook available!

3 Purchasing Department ESD demands?

IPC DVD-55C, 74C, 75C, 76C, 77C AND 78C IEC-61340C/ANSI 20.20

Do the EMS/OEM have a ESD plan, control routines and education to fulfill the necessary ESD level?

4 Purchasing Department

MSL on components in the factory?

J-STD-033, J-STD-020 and J-STD-075

Demands for Moisture Sensitive Level? Shall PCB also be included?

5 Purchasing Department

Solderability tests on component terminations J-STD-002 Not all surfaces finishes have

the same wetting.

6 Purchasing Department Solderability of PCB J-STD-003

IPC-1601

The wetting of the PCB is essential for achieving the perfect solder joint.

7 Purchasing Department Flux, paste, solder

J-STD-004 J-STD-005 J-STD-006

Choices of these parameters has influence for the solder joints and cleaning.

8 Purchasing Department Type of stencil? IPC-7525 Fluxofobic coatings?

9 Purchasing Department Stencil printing tolerances?

IPC-7527

SPI parameters

10 Purchasing Department

Stencil and misprinted board cleaning? IPC-7526 Handbook!

11 Purchasing Department

Moisture/reflow sensitivity classification of components

J-STD-033, J-STD-020 and J-STD-075

More important in a lead (Pb) free process

12 Purchasing Department Assembly and joining IPC-AJ-820 Handbook available!

13 Purchasing Department

Acceptability of PCBA acc. to IPC Class 1, 2 or 3? IPC-A-610

Do the operators have valid IPC-A-610 CIS and/or CIT Training and Certification?

14 Purchasing Department

Rework, modifications and repair of PCB and PCBA? IPC-7711/21

Is it allowed to do touch up and repair? Do the operators have valid IPC-7711/21 CIS and CIT Training and Certification?

15 Purchasing Department

Cleaning and conformal coating?

IPC-CH-65 IPC-CC-830 IPC-HDBK-830

Many parameters to control to get the PCBA clean.

16 Purchasing Department Cabling IPC/WHMA-A-620

Do the operators have valid IPC-A-620 CIS and/or CIT Training and Certification?

17 Purchasing Department Material declaration IPC-1752 Class A, B,

C or D? Different regulations in different countries.

Check

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Notes

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I. Checklist for Cleaning and Conformal Coating I Responsible Demand on PCBA IPC Standard Information

1 Project Leader Is cleaning a demand? If yes, which type, alcohol or solvent, semi-aqueous or aqueous?

IPC-6012, J-STD-001, IPC-AJ-820 and IPC-TM-650

Do responsible staff have valid IPC-6012 and J-STD-001 CIS and/or CIT Training and Certification?

2 Project Leader Which cleaning levels shall apply?

J-STD-001 IPC-HDBK-001

Which requirements are valid/demanded for article X? Handbook available!

3 Electronic Designer Are the components compatible with cleaning?

Define a test procedure.

4 Electronic Designer Do components need stand off? IPC-2221

5 Electronic Designer and CAD Department

Component placement considerations due to cleaning and conformal coating

IPC-2221 It must be possible for the cleaning agent to reach all surfaces.

6 CAD Department PCB thickness to PTH ¯ tenting? IPC-2221

Aspect Ratio < 5 preferred.

7 Purchasing Department

Cleanliness of unpopulated

PCBs (bare boards)

IPC-5701, IPC-5702. IPC-5703 and IPC-5704

PCBs need to be clean when they arrive from PCB supplier.

8 Purchasing Department Test methods of cleanliness IPC-9201, IPC-9202

and IPC-9203 Which methods will be needed?

9 Purchasing Department Assembling and cleaning

IPC-CH-65 and IPC-AJ-820

Type of cleaning method? Handbook!

10 Purchasing Department

Does the PCBA include optical Assembly? IPC-8497

11 Purchasing Department Conformal coating JIPC-CC830 and IPC-

HDBK-830 More important in a lead (Pb) free process.

12 Purchasing Department Material declaration IPC-1752 Class A, B,

C or D? Different regulations in different countries.

13 Purchasing Department

Acceptability of PCBA acc. to IPC Class 1, 2 or 3? IPC-A-610

Do the operators have valid IPC-A-610 CIS and/or CIT Training and Certification?

Check

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Notes

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J. Terms and Definitions PCB Printed Circuit Board (Bare Board)

PCBA Printed Circuit Board Assembly

QFN Quad Flatpack - No Lead

BGA Ball Grid Array

BTC Bottom Terminated Component

CE ConformitŽ EuropŽ enne (In accordance with EU Directives)

CSP Chip Scale Package

ESD Electrostatic Discharge

EMC Electromagnetic Compatibility

LCC Leadless Chip Carrier

LCCC Leadless Ceramic Chip Carrier

JEDEC Joint Electronic Device Engineering Council

CAF Conductive Anodic Filament

UL Underwriters Laboratories

Tg Glass Transition Temperature

Td Laminate Temperature of Decomposition

CTE Coefficient of Thermal Expansion

Dk Dielectric Constant

CID Certified Interconnect Designer (Basic)

CID+ Certified Interconnect Designer (Advanced)

CIS Certified IPC Application Specialist

CIT Certified IPC Trainer

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IPC STANDARDS — EVERYTHING YOU NEED FROM START TO FINISH

End-Product

SolderabilityJ-STD-002J-STD-003

Acceptability of Printed BoardsIPC-A-600

Qualifications for Printed BoardsIPC-6011, 6012, 6013, 6017

Base Materials for Printed BoardsIPC-4101, 4104, 4202, 4203, & 4204

Design & Land PatternsIPC-2220 series + 7351

RepairIPC-7711/21

Assembly MaterialsJ-STD-004J-STD-005

IPC-HDBK-005J-STD-006

IPC-SM-817IPC-CC-830HDBK-830

Copper FoilsIPC-4562

Requirements for SolderedElectronic Assemblies

J-STD-001/IPC-HDBK�-001

Acceptability of Electronic Assemblies

IPC-A-610

Requirements and Acceptance for Cable and Wire Harness Assemblies

IPC-A-620

Solder MaskIPC-SM-840

Stencil DesignGuidelines

IPC-7525

MORE IPC STANDARDS AVAILABLE ATwww.ipc.org/SpecTree (.pdf format)

®

Association Connecting Electronics Industries

High Speed/FrequencyIPC-2141IPC-2251

Data Transfer and Electronic Product Documentation

IPC-2581 Series, IPC-2610 Series

Marking andLabeling

J-STD-609

MaterialsDeclaration

IPC-1751IPC-1752

Surface Treatments

IPC-4552IPC-4553IPC-4554

Electrical TestIPC-9252

Test MethodsIPC-TM-650

IPC-9691

ComponentsJ-STD-020J-STD-033J-STD-075IPC-1601

BGA, CSP, HDIFlip Chip, BTC

J-STD-030IPC-7093IPC-7094IPC-7095

IPC-7527

IPC-4556

Page 23: IPC CHECKLIST - EY Training CHECKLIST FOR...A. Purpose of this Document Page 34 B. IPC Reference Standards Page 67 C. IPC Classification Class 1, 2 or 3 Page 89 D. IPC Producibility

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Page 24: IPC CHECKLIST - EY Training CHECKLIST FOR...A. Purpose of this Document Page 34 B. IPC Reference Standards Page 67 C. IPC Classification Class 1, 2 or 3 Page 89 D. IPC Producibility
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Page 26: IPC CHECKLIST - EY Training CHECKLIST FOR...A. Purpose of this Document Page 34 B. IPC Reference Standards Page 67 C. IPC Classification Class 1, 2 or 3 Page 89 D. IPC Producibility
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Get Ahead...Smart decisions and top-notch quality are critical to success — particularly in the highly competitive, ever-changing electronic interconnection industry. Training alone may help with your quality initiatives, but when key employees actually have an industry-recognized certification on industry standards, you can leverage that additional credibility as you pursue new customers and contracts. Through its international network of licensed and audited training centers, IPC — Association Connecting Electronics Industries® offers globally recognized, industry-traceable training and certification programs on key industry standards. Developed by users, academics and professional trainers, IPC programs reflect a standardized industry consensus. In addition, the programs are current: Periodic recertification is required, and course materials are updated for each document revision with support from the same industry experts who contributed to the standard.

with IPC Training & Certification Programs

Why Pursue Certification?Investing in IPC training and certification programs can help you:

• Demonstrate to current and potential customers that your company considers rigorous quality control practices very important.• Meet the requirements of OEMs and electronics manufacturing companies that expect their suppliers to have these important credentials.• Gain valuable industry recognition for your company and yourself.• Facilitate quality assurance initiatives that have become important in international trading.

Page 34: IPC CHECKLIST - EY Training CHECKLIST FOR...A. Purpose of this Document Page 34 B. IPC Reference Standards Page 67 C. IPC Classification Class 1, 2 or 3 Page 89 D. IPC Producibility

Choose From Two Levels of CertificationTwo types of certification are available, each of which is a portable credential granted to the individual in the same manner as a degree from a college or trade school.

Certified IPC Trainer (CIT) — Available exclusively through IPC authorized training centers, CIT certification is recommended for individuals in companies, independent consultants and faculty members of education and training institutions. Upon successful completion of this train-the-trainer program, candidates are eligible to deliver CIS training (described below). They also receive materials for conducting application-level (CIS) training.

Certified IPC Application Specialist (CIS) — CIS training and certification is recommended for any individual who uses a standard, including operators, inspectors, buyers and management.

Earn Credentials on Five Key IPC StandardsPrograms focused on understanding and applying criteria, reinforcing discrimination skills and supporting visual acceptance criteria in key standards include: • IPC-A-610, Acceptability of Electronic Assemblies • IPC-A-600, Acceptability of Printed Boards • IPC/WHMA-A-620, Requirements and Acceptance for Cable and Wire Harness Assemblies

Programs covering standards knowledge plus development of hands-on skills include:

• J-STD-001, Requirements for Soldered Electrical and Electronic Assemblies • IPC-7711/IPC-7721, Rework of Electronic Assemblies/Repair and Modi�cation of Printed Boards and Electronic Assemblies

Get Started by Contacting Us TodayMore than 250,000 individuals at thousands of companies worldwide have earned IPC certification. Now it’s your turn! For more information, including detailed course information, schedules and course fees, please visit www.ipc.org/certification to find the closest authorized training center.

“Participation in IPC programs has been crucial for providing standardized, industry-accepted skills as fast and efficiently as possible. Our customers expect our operators to be certified to IPC standards and that our product is assembled to the quality levels defined by IPC standards. It is simply not an option to not be engaged with IPC. Our success with defect prevention and elimination, process control and methodology, and technology leadership is closely aligned with the success of our IPC program implementation.”

Zenaida Valianu, Operations Training Analyst,Celestica, Inc.

“We apply IPC standards in our company. Since there is an IPC trainer in our company, it is much easier for the IPC standards to be explained to, and understood by, the operators. Our customers are happy with the quality of our products, and we can be proud of that.”

Suciu Florin, Benchmark Company,Romania

“Using a clear-cut industry standard has been crucial in keeping our quality above reproach and also ensuring that our associates are trained to the highest degree. Using IPC standards also guarantees that everyone is getting the latest information on new processes and/or new components. Being a global company, we are assured of quality training throughout our worldwide sites using IPC for our standards.”

Sue Spath, Training Coordinator,Flextronics Technology, Inc.

Page 35: IPC CHECKLIST - EY Training CHECKLIST FOR...A. Purpose of this Document Page 34 B. IPC Reference Standards Page 67 C. IPC Classification Class 1, 2 or 3 Page 89 D. IPC Producibility

®

Association Connecting Electronics Industries

Invest in your company by becoming an IPC

member and expand your resources and influence

in the electronics manufacturing industry

Experience BENEFITS th

eOF jOInIng ThE InduSTry’S PrEMIEr ASSOCIATIOn

“Being a part of the fast-changing global electronics marketplace requires

constant intelligence about market trends, standards and solutions to

the challenges throughout the supply chain. ipc is an invaluable partner in

providing that intelligence through conferences, white papers and

technical standards.” Andy Hyatt

Executive Vice president Business Developmentcreation Technologies

Page 36: IPC CHECKLIST - EY Training CHECKLIST FOR...A. Purpose of this Document Page 34 B. IPC Reference Standards Page 67 C. IPC Classification Class 1, 2 or 3 Page 89 D. IPC Producibility

If your company …

provides electronics manufacturing/assembly services

supplies materials or services to the electronic interconnect industry

designs and distributes today’s electronic products

designs and manufactures printed boards

Put IPC MEMBERSHIPA trusted leader for more than 50 years, IPC is the leading source for industry standards, training, market research and public policy advocacy — supporting the needs of the estimated $1.7 trillion global electronics industry.

For less than $3.00 a day, IPC members enjoy unlimited access to the tools, information and forums needed to thrive in an ever-changing electronic interconnect industry.

Keep on top of industry developments … and how they will affect your company• Enjoy 24/7 privileges to FREE members-only online resources, including a

searchable archive of original articles and presentations on the latest technical issues and industry/market trends.

• Receive FREE exclusive statistical reports available for the EMS, PCB, laminate, process consumables, solder and assembly equipment industries.

• IPC events, including IPC APEX EXPOTM, technical conferences, workshops, training and certification programs and executive management summits provide unparalleled educational and networking opportunities.

• Stay abreast of global environmental directives, legislation and regulations, and how these specifically impact each segment of our industry’s supply chain.

Save enough money to easily pay for your membership• Get discounts of up to 50 percent on IPC standards, publications and training

materials.

• Save money on online subscription licenses of IPC standards through the world’s largest standards reseller — IHS.

• Enjoy dramatic discounts on registration fees for meetings, technical conferences, workshops and tutorials.

• B enefit from preferred pricing on exhibit space at IPC trade shows and events.

“ Graphic pLc has enjoyed the privilege of being an ipc member for more than 30 years and the technical benefits derived to focus us as a world player in the manufacture of pcBs have superceded the cost of membership many times.”

Rex Rozario, OBE,chairman,

Graphic plc.,UK

Page 37: IPC CHECKLIST - EY Training CHECKLIST FOR...A. Purpose of this Document Page 34 B. IPC Reference Standards Page 67 C. IPC Classification Class 1, 2 or 3 Page 89 D. IPC Producibility

If your company …

Increase your knowledge and train your people • IPC workshops and international conferences provide an exchange of technical

information that is unequalled.

• IPC’s training and certification programs offer a cost-effective, industry-recognized way to demonstrate your commitment to quality.

• Facilitate your staff’s continuous learning through IPC’s award-winning CD- and DVD-based training materials.

Expand your network and build your visibility• Network with your peers through IPC committees, PCB/EMS

management councils and IPC events.

• Participate in problem-solving exchanges through IPC’s technical e-forums.

• Get answers to your technical questions from IPC’s technical staff.

Help shape the industry• Participate in developing or updating the global industry standards that your

company, customers, competitors and suppliers use.

• Take an active role in IPC-organized environmental and public policy activities to advocate for regulations and legislation favorable to your company and the global electronics community.

Market your business • Use the IPC member logo to highlight your company’s leadership in the

industry.

• Build your brand visibility through IPC’s Products and Services Index (PCB and EMS companies only), and IPC’s annual trade shows and conferences, including IPC APEX EXPO.

• Gain valuable exposure by sponsoring market research conferences and executive management meetings.

Put the resources of the entire industry behind your company by joining IPC today! To learn more about IPC membership or to apply online, visit www.ipc.org.

to WORK for your COMPANY

“ ipc’s role in defining industry technical standards, addressing industry concerns, and promoting knowledging sharing through conferences and training, significantly benefits member companies and the industry as a whole, especially in today’s global outsourcing environment.”

Dongkai Shangguan, ph.D.Vice president FLEXTRONicS

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®

Association Connecting Electronics Industries

“ Juki gets tremendous value from our ipc membership … we get quarterly market data which would cost us thousands of dollars if we commissioned it on our own. The industry standards generated by ipc committees allow us to design our equipment with certainty that it will meet industry requirements. The returns for our company are so great, they are beyond calculable.”

Bob Blackpresident and cEO

Juki Automation Systems inc.

“ i have a responsibility to my customers and my shareholders. Between the savings on standards, training materials, ApEX and industry data, ipc membership provides immediate 100% return on investment for us. it would be irresponsible not to be a member.”

Joseph F. O’Neilpresident

Hunter Technology corp

IPC — Association Connecting Electronics Industries® Headquarters 3000 Lakeside Drive, Suite 309 S, Bannockburn, IL 60015www.ipc.org+1 847-615-7100 tel+1 847-615-7105 fax

Visit www.IPC.org/offices for the locations of IPC offices worldwide.

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®

Association Connecting Electronics Industries

Application for Site Membership

Thank you for your decision to join IPC. Membership is site specific, which means that IPC member benefits are available to all individuals employed at the site designated on this application.

c Printed Circuit Board Manufacturer

Facility manufactures and sells printed circuit boards (PCBs) or other electronic interconnection products to other companies. What products do you make for sale? (check all that apply)c One and two-sided rigid, multilayer printed boards c Flexible printed boards c Other interconnections

_________________________________________________________________________________________________

c Electronics Manufacturing Services (EMS) Company

Facility manufactures printed circuit assemblies, on a contract basis, and may offer other electronic interconnection products for sale.

__________________________________________________________________________________________________

c OEM — Original Equipment Manufacturer

Facility purchases, uses and/or manufactures printed circuit boards or other interconnection products for use in a final product, which we manufacture and sell.

What is your company's primary product line? _____________________________________________________________

__________________________________________________________________________________________________

c Industry Supplier

Facility supplies raw materials, equipment or services used in the manufacture or assembly of electronic products.

Which industry segment(s) do you supply? cPCB cEMS cBoth

What products do you supply? _________________________________________________________________________

c Government, Academia, Nonprofit

Organization is a government agency, university, college or technical or nonprofit institution which is directly concerned with design, research and utilization of electronic interconnection devices.

c Consulting Firm

What services does the firm provide? ____________________________________________________________________

__________________________________________________________________________________________________

To best serve your specific needs, please indicate the most appropriate member category for your facility. (Check one box only.)

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®

Association Connecting Electronics Industries

Company name

Street Address

City State Zip/Postal Code Country

Main Switchboard Phone no. Main Fax

Company E-mail address Website urL

name of Primary Contact

Title Mail Stop

Phone Fax E-mail

Payment Information (Purchase orders not accepted as a form of payment)

Enclosed is a check for $________________

Bill credit card: (check one) cMasterCard cAmerican Express cVisa cdiners Club

Card no. Expiration date Security Code

Authorized Signature

Mail application with check or money order to:IPC 3491 Eagle Way Chicago, IL 60678-1349

*Fax/Mail application with credit card payment to:3000 Lakeside drive, Suite 309 S Bannockburn, IL 60015 Tel: +1 847-615-7100 Fax: +1 847-615-7105 www.ipc.org

*Overnight deliveries to this address only.Contact [email protected] for wire transfer details

Please check one:

Please attach business card of primary contact here

10/10

Membership Dues

Membership will begin the day the application and dues payment are received, and will continue for one or two years based on the choice indicated below. All fees are quoted in u.S. dollars.

Primary facility: cOne year $1,050.00cTwo years $1,890.00 (SAvE 10%)

Government agency, academic institution, nonprofit organizationcOne year $275.00cTwo years $495.00 (SAvE 10%)

Additional facility: Membership for a facility of an organization that already has a different location with a primary facility membershipcOne year $850.00cTwo years $1,530.00 (SAvE 10%)

Consulting firm (employing less than 6 individuals)cOne year $625.00cTwo years $1,125.00 (SAvE 10%)

Company with an annual revenue of less than $5,000,000cOne year $625.00cTwo years $1,125.00 (SAvE 10%)

Application for Site MembershipSite Information

Page 41: IPC CHECKLIST - EY Training CHECKLIST FOR...A. Purpose of this Document Page 34 B. IPC Reference Standards Page 67 C. IPC Classification Class 1, 2 or 3 Page 89 D. IPC Producibility
Page 42: IPC CHECKLIST - EY Training CHECKLIST FOR...A. Purpose of this Document Page 34 B. IPC Reference Standards Page 67 C. IPC Classification Class 1, 2 or 3 Page 89 D. IPC Producibility