ipl · 2015-06-16 · handle weldment, deck latch spring, deck latch spacer bolt, hex head 3/8-16 x...
TRANSCRIPT
ILLUSTRATEDPARTS MANUAL
Part No. 06207 Rev.1Printed 4/12
Printed in USA
© 2012Scag Power EquipmentDivision of Metalcraft of Mayville, Inc.
Model SVR61V-Ride
IPL30
31
32
33
34
2933
36
37
40
39
38
41
35
1818
This manual conTains The illusTraTed parTs lisT for models:
sVr61V-29fX with a serial number of f2900001 to f2999999
i
RTable of contents
Table of contents61V cuTTer decK ...........................................................................................................................................2
sVr-61V cuTTer decK conTrols .............................................................................................................4
sVr-61V sheeT meTal componenTs ........................................................................................................6
sVr-61V sTeerinG conTrols .....................................................................................................................8
sVr-61V fuel sYsTem - epa phase 2 ......................................................................................................10
sVr-61V fuel sYsTem - epa phase 3 ......................................................................................................12
sVr-61VhYdraulics and enGine componenTs .................................................................................14
elecTrical sYsTem ...................................................................................................................................16
replacemenT decals and informaTion plaTes .............................................................................18
sVr elecTrical schemaTic .....................................................................................................................20
2
R section 8
61V cuTTer decK
B
B
47
A
A
1
1
2
2
3
3
4
44
5
7
98
6
10 58
9
1158
12
12
13
13
14
17
15
16
18 1920
2018
21
22
23
24
25
26
272829
31
3033
34
35
48
36
37
38
39
39
41 40
42
43
44
454657
5556
54
53
52
49
5051
63
62
1861
20
59
5
58
60
67
6766
69
70
68
7112
28
7372
7374
75
76
77
78
3
Rsection 8
61V cuTTer decK
ref. no.
part no. descriptionref. no.
part no. description
123456789101112131415161718192021
2223242526272829303132333435363738394041424344
04020-0904001-1724892648328604021-0948419742461504043-0442436748321048321504019-04482244623334368104001-13604001-6204001-0945172404019-0346232346232404020-164876348114-0845207648399748336104110-0304003-4204107-0404021-1146233404021-2204030-034840204616634358948102448102248114-0448677436444331243296
Nut, 5/8-11 UNCBolt, Hex Head 1/4-20 x 1"Tapered HubPulley, 6.32 O.D. (61V)Nut, 3/8-16 Elastic StopBelt, Cutter Deck (61V)Bracket, Belt GuideFlatwasher, 3/8-.391 x .938 x .105 HDDust ShieldPulley, 5" IdlerPulley, 5" IdlerNut, Serrated Flange 3/8-16BearingIdler Arm Assembly (incl. # 13)Pivot, IdlerBolt, Hex Head 3/8-16 x 1-1/2" Grade 8Bolt, Hex Head 3/8-16 x 3-1/4"Bolt, Hex Head 5/16-18 x 1"Shaft Weldment, Push Arm MountNut, Serrated Flange 5/16-18Pusharm Assembly, LHPusharm Assembly, RHNut, 5/8-18 UNFRod End, Male 5/8"Grease FittingShaft WeldmentGuide RollerLever, Deck LevelU-Nut, 3/8-16Bolt, Carriage 7/16-14Bolt, Hex Head 3/8-16 x 2" SpecialNut, Elastic Stop 7/16-14Cutter Deck w/DecalsNut, Elastic Stop 5/16-18Lockwasher, 5/16" SpringSpring, Cutter DeckSpindle AssemblyShaft, SpindleSeal, UpperBearing AssemblyGrease FittingValve Grease ReliefHousing, SpindleSpacer, OutsideSpacer, Inside
45464748495051525354555657585960616263646566676869707172737475767778
4810254329748103548317604021-0404040-0404003-1204063-0804001-1764359048288104043-0604001-4142484104003-234822954594404001-4704041-3804001-6204001-13648163248100-1504003-2604021-0542247804017-2704001-1204021-1048224504001-154461846481625-01425474
Seal, LowerBushing, LowerNut, Special 1-1/16" - 18Pad, Deck WearNut, Center Lock 5/16-18Flatwasher, 5/16-.344 x .688 x .065Bolt, Carriage 5/16-18 x 3/4"Key, 1/4 x 1/4 x 1"Bolt, Hex Head 5/16-18 x 1-3/4"Spacer, Spindle BottomCutter Blade, 21"Flatwasher, 5/8-.688 x 1.75 x .134 HDBolt, Hex Head 5/8-11 x 9-1/2"Baffle, Flange 61VBolt, Carriage 3/8-16 x 1"Wheel, Anti-ScalpShaft WeldmentBolt, Hex Head 3/8-16 x 5"Flatwasher, 3/8-.406 x 2.25 x .1875Bolt, Hex Head 3/8-16 x 3-1/4"Bolt, Hex Head 3/8-16 x 1-1/2" Grade 8Wheel, Anti-Scalp (incl. # 67)Bushing, BronzeBolt, Carriage 3/8-16 x 4"Nut, Center Lock 3/8-16Bracket, Anti-Scalp WheelBolt, Hex Head 3/8-16 x 1" Serrated FlangeBolt, Hex Head 5/16-18 x 1-3/4"Nut, 5/16-18 Elastic StopSpring, Discharge ChuteBolt, Hex Head 5/16-18 x 4-3/4"Discharge Chute AssemblyKnob w/StudBelt Cover, SVR-61V
4
R section 8
sVr-61V cuTTer decK conTrols
6161
A
B
C
C
A
B
D
D
1
235
4
89108
8
8
129
42414 5
8
9
12
108
98
11
6
6
7
4
11
813
8
8
810
9
129
5 14
4 60
59
59
59
60
21
22
2019
15
18 16
5817
18
15
4244
45
46
23
30
29
6124 25
26
2834
27
36
37
3433 38
39
40
21
7
239
12
8108
98
418
3243
3135
37
5746
47
484
52 49
50
51
52
53
54
55
54
5453
4
56
5
Rsection 8
sVr-61V cuTTer decK conTrols
ref. no.
part no. descriptionref. no.
part no. description
1234567891011121314151617181920212223242526272829303132333435363738394041424344
481625-0149161645206304021-074380604001-5204001-7404019-0404001-204833614842744854045216104019-0604021-1004001-0904110-0448333404041-0804050-0204001-5404041-0704021-0943747483453-144520614836004321204001-3104001-1834374842465204019-0604021-09435544366642546804001-8204062-0448334545206248376343805484195
Knob w/StudBelt Cover w/Decals (61V)Arm Weldment, RHNut, Elastic Stop 1/2-13SpacerBolt, Hex Head 1/2-13 x 2-1/2"Bolt, Hex Head 1/2-13 x 3"Nut, Serrated Flange 3/8-16Bolt, Hex Head 3/8-16 x 1-1/2"Lever, Deck LevelLinkage, Deck Lift (61V)ChainDeck Lift Weldment (61V))Nut, Serrated Flange 1/2-13Nut, Elastic Stop 5/16-18Bolt, Hex Head 5/16-18 x 1"U-Nut, 3/8-16Bearing, Deck Lift - 61VFlatwasher, 3/4-.766 x 1.25 x .0598Retaining Ring, .750 "E"Bolt, Hex Head 3/8-16 x 3"Flatwasher, 3/8-.391 x .938 x .105Nut, Elastic Stop 3/8-16Actuator RodBearingHandle Weldment, Deck LatchSpring, Deck LatchSpacerBolt, Hex Head 3/8-16 x 2-1/2"Bolt, Hex Head 1/2-13 x 1-3/4"Bushing, Deck LatchDeck Latch, OuterNut, Serrated Flange 1/2-13Nut, Elastic Stop 3/8-16SpacerSpacerBracket, Deck Height (61V)Bolt, Hex Head 1/2-13 x 4-1/2"Hair Pin CotterPin Assembly w/LanyardArm Weldment, LHSpring, Deck LiftSpacerCap, Grease
45464748495051525354555657
58596061
04021-2048165748102545165804001-1674358392784358448262248262148114-104102004001-19004001-82
04001-37
42520904019-0404001-136452164
Nut, Elastic Stop 1"-14Bearing w/RaceSeal, 2" OD x 1.625 IDCaster Yoke WeldmentBolt, Hex Head 1/2-13 x 9-1/2"Sleeve, Caster WheelCaster Wheel Assembly, 13 x 6.5SealRoller Bearing, ShortBearing w/RaceGrease FittingWeightBolt, Hex Head 1/2-13 x 2-3/4" (One Weight)Bolt, Hex Head 1/2-13 x 4-1/2" (Two Weights Installed)Bolt, Hex Head 1/2-13 x 5-1/2"(Three Weights Installed)Reinforcement, BearingNut, 3/8-16 Serrated FlangeBolt, Hex Head 3/8-16 x 1-1/2" Grade 8Fender Weldment
6
R section 8
sVr-61V sheeT meTal componenTs
B
B
A
A
C
C
3
35
34 33
1
2
4
46
6
5
6
47
2
17
11
10
9
8
7
9
1213
14
15 30
15
15
166
19
21
1320
1824
23 48
26
35356
22
25
28
292726 35
36
37
3515
17
4132
40
42
3144
15
45
46
13
13
18
49
43
38
23
7
Rsection 8
sVr-61V sheeT meTal componenTs
ref. no.
part no. descriptionref. no.
part no. description
1234567891011121314151617181920212223242526272829
46224004001-06481625-0149161642550404019-0242392480994866142330804003-0104029-0104003-1242508504019-0342530704003-0204024-0342514804017-0548396304021-0904019-044892904009-09483453-1946225204009-15425447
Instrument Panel w/DecalBolt, Hex Head 1/4-20 x .63Knob w/StudBelt Cover w/Decals - 61VBracket, Oil Cooler - 48V & 52V OnlyNut, Serrated Flange 1/4-20Battery CoverInsulation, Battery CoverPad, RubberBattery BoxBolt, Carriage 1/4-20 x 6"Wing Nut, 1/4-20Bolt, Carriage 5/16-18 x 3/4"Bracket, Battery SupportNut, Serrated Flange 5/16-18Bracket, Neutral SwitchBolt, Carriage 1/4-20 x 3/4"Nut, Push On 5/16"Bracket, Knee PadBolt, Hex Head 1/4-20 x 3/4"Knee PadNut, Elastic Stop 3/8-16Nut, 3/8-16 Serrated FlangeSpringBolt, Shoulder 1/2 x 1"BearingFootplate Assembly (Incl. # 26)Bolt, Shoulder 3/8 x 1/4"Footplate Extension
3031323334353637383940414243444546474849
42550145216448171442508404001-1904019-0404001-1804030-044840414381442553442546304001-1904003-1246233504110-0448128445216504001-16804021-04
Brake Shaft SupportFender WeldmentMudflapBracket, Oil Filter BaseBolt, Hex Head 3/8-16 x 1"Nut, Serrated Flange 3/8-16Bolt, Hex Head 3/8-16 x 3/4"Lockwasher, 3/8"Spring, Foot PlatformPin, Spring MountStrap, MudflapGuard, FootBolt, Hex Head 3/8-16 x 1"Bolt, Carriage 5/16-18 x 3/4"Mainframe Assembly w/Decals (61)U-Nut, 3/8-16Bumper, RubberHandle WeldmentBolt, Hex Head 3/8-16 x 1-1/4" Grade 8Nut, Center Lock 5/16-18
8
R section 8
sVr-61V sTeerinG conTrols
24
A
A
B
B12
12
13
18
17
19
2023
2416
15
141522
11
21
25
26
29
30
27
*28 3433
31
32
10
35
24
36
32
39
3440
43
41
42
44
37 38
3738
38
1110
98
1110
9
7
6
5
4
3
1
38
38
2
24
45
SVR-36A 2011 SVR Steering Controls
34
33
31
32
SVR-36ASVR-48VSVR-52V
9
Rsection 8
sVr-61V sTeerinG conTrols
ref. no.
part no. descriptionref. no.
part no. description
1234567891011121314
15161718192021222324252627*282930
48409304020-1245211848360104050-0504009-1104009-1445211704021-0804030-0348350404050-1043820462220462221483453-1948409204003-0204003-0648154542530704019-0204001-1004040-0404021-104840724374904001-1245216642546704019-03
Knob, Soft TouchNut, Jam 3/8-16Handle WeldmentSpring, Neutral LeverFlatwasher, 3/8-.406 x .812 x .065Bolt, Shoulder 3/8 x 1"Bolt, Shoulder 3/8 x .375Lock Weldment, NeutralNut, Elastic Stop 1/4-20Lockwasher, 5/16" SpringBearingRetaining Ring, .50 ExternalShaft, Steering HandlesHandle Bar Assy., LH (Incl. # 15, 16)Handle Bar Assy., RH (Incl. # 15, 16)BearingGrip, Control LeverBolt, Carriage 1/4-20 x 3/4"Bolt, Carriage 1/4-20 x 1"Switch, InterlockBracket, Neutral SwitchNut, Serrated Flange 1/4-20Bolt, Hex Head 5/16-18 x 1-1/4"Flatwasher, 5/16-.344 x .688 x .065Nut, Elastic Stop 5/16-18Linkage AssemblySpacer, PumpBolt, Hex Head 5/16-18 x 1-3/4"Bellcrank, Brake Weldment - SVR-61VBrake Keeper Plate - SVR-61VNut, Serrated Flange 5/16-18
3132333435363738394041424344
45216704001-3204040-1204021-0904021-0504050-0104001-1104019-034840904375049160748154804001-4504001-14
Brake Paddle Weldment - SVR-61VBolt, Hex Head 3/8-16 x 1-1/4"Flatwasher, 3/8-.438 x 1.0 x .083Nut, Elastic Stop 3/8-16Nut, Center Lock 3/8-16Retaining Ring, .625 External "E"Bolt, Hex Head 5/16-18 x 1-1/2"Nut, Serrated Flange 5/16-18Linkage Assembly, BrakeSpacerBrake Lever w/Grip - SVR-61VGrip, Brake LeverBolt, Hex Head 3/8-16 x 2"Bolt, Hex Head 1/4-20 x 1"
10
R section 8
sVr-61V fuel sYsTem - epa phase 2(models produced prior to 1/1/2011)
12
46
58
7
3
910
11
9
10
11
TO FUELFILTER
11
Rsection 8
sVr-61V fuel sYsTem - epa phase 2(models produced prior to 1/1/2011)
ref.no.
part no. description
1 483617 Fuel Hose, 1/4" ID (order by inch)2 48059-01 Clamp, Fuel Hose3 462205 Fuel Tank Assembly - SVR-61V4 483896 Valve, Fuel Shut Off5 482571 Bushing, .56 Dia. Viton6 484246 Fuel Gauge Assembly (incl. #7)7 484242 Seal, Fuel Gauge8 483792 Fuel Cap9 04040-15 Flatwasher, 5/16-.375 x .875 x .08310 04030-03 Lockwasher, 5/16" Spring11 04001-08 Bolt, Hex Head 5/16-18 x 3/4"
12
R section 8
sVr-61V fuel sYsTem - epa phase 3(models produced after to 1/1/2011)
12
4
6
5
8
7
3
9
10
11
TO FUELFILTER
910
23
Tank
Purge
A
ATo Engine Purge Port
B
B
12
13
1414
13
1414
14
15
16
17
18
19
20
21
22
13
Rsection 8
sVr-61V fuel sYsTem - epa phase 3(models produced after to 1/1/2011)
ref.no.
part no. description
1 483617 Fuel Hose, 1/4" ID (order by inch)2 48059-01 Clamp, Fuel Hose3 462300 Fuel Tank Assembly - SVR-61V4 483896 Valve, Fuel Shut Off5 482571 Bushing, .56 Dia. Viton6 484246 Fuel Gauge Assembly (incl. #7)7 484242 Seal, Fuel Gauge8 484286 Fuel Cap, Tethered (E.P.A.)9 04040-15 Flatwasher, 5/16-.375 x .875 x .08310 04030-03 Lockwasher, 5/16" Spring11 04001-08 Bolt, Hex Head 5/16-18 x 3/4"12 484279-01 Tube, Fuel Tank Insert - 4"13 484345 Hose, Vapor Recovery 3/16" (order by inch)14 48059-05 Clamp, Vapor Recovery Hose15 484343-01 Mender, 1/4 x 3/16 w/.02 Hole16 484347 Hose, Vapor Recovery 1/4" (order by inch)17 48059-02 Clamp, Fuel Hose 7/32" ID18 484333 Fitting, Remote Vent19 484285 Grommet, Viton20 484342 Carbon Canister - SVR-61V21 452225 Canister Mounting Bracket, SVR22 48136-17 Clamp23 04001-09 Bolt, Hex Head 5/16-18 x 1"
14
R section 8
sVr-61VhYdraulics and enGine componenTs
A
A
B
C
C
D
DE
E
F
G
H
H
J
J
K
K
L
L
2
3 5
3
3
3
33
3
5
5
5
5
5
5
3
B6
6
5 109
14
8
13
1112
4
4
7
17
18
6
54
M
M
64
G
F
N
N
7
53
1
15
16
19
20
46
61
68
61
6863
22
23
60
24
25
21
24 54
52
26
25
25
22
23
32
33
36
33
3435
37
38
39
40
41
27
28
29
31 30
51
52
505355
4858
57
58
48
42
4359
56
56 49
48
47
45
44
65
66
67
15
Rsection 8
sVr-61V hYdraulics and enGine componenTs
ref. no.
part no. descriptionref. no.
part no. description
12345678910111213141516171819202122232425262728
29303132333435363738394041
48421948431748136-1348136-054881148283948351462176482571482572482573482574481507481164482417482800-02482266-0148248148571-0248462-0148420748420548420648420748572-024833884622754840564818684840574222144867904028-0245216248264904063-1448208548352004001-17246233904041-2804030-0504102-03
Engine, 29hp Kawasaki FXCooler, Transmission (61V)Clamp, .69 Max Dia.Clamp, .87 Max Dia.Hose, 3/8 Pushlock (order by inch)Heatshield, FlexibleHose, 1/2 Pushlock (order by inch)Hydraulic Tank Assy. (incl. # 9 through 13)Bushing, .56 Dia, VitonFitting, 90 Degree - .38 HoseBushing, .78 Dia. VitonFitting, 90 Degree - .50 HoseInsert, Filler NeckCap, Hydraulic TankFilter HeadFittingElbow, 90 DegreeTee Fitting, 3/4 O-RingCap, 3/4" JICOil FilterHose AssemblyHose AssemblyHose AssemblyHose AssemblyFitting, Union 1/2 x 5/8Wheel MotorWheel HubWheel AssemblyRim w/Valve StemTire, 20 x 10.5-8 4-PlyLockwasher, Wheel MotorHex Castle Nut, 3/4-28Wheel NutAnti-Rotation BracketPulley, 5.45 OD - Tapered BoreKey, 5 x 5 x 25mmTapered Hub, 15mm BoreBelt, Pump DriveBolt, Hex Head 1/4-20 x 1" Gr. 8Clutch w/TagFlatwasher, 7/16-.469 x 1.75 x .25Lockwasher, 7/16" SpringBolt, Hex Head 7/16-20 x 2-1/4" Patch
424344454647484950515253545556575859606162636465666768
04063-2848380204001-3204030-0448408904001-16104043-0448321348352604001-5404019-0404021-0504021-0904001-6204041-12462229482244373448350-0548572-04483280484277484278484198481259484199482266-01
Key, 1/4 x 1/4 x 3-1/2"Pulley, 4.75 OD - 1.125" BoreBolt, Hex Head 3/8-16 x 1-1/4"Lockwasher, 3/8" SpringOil DrainBolt, Hex Head 3/8-16 x 2-3/4"Flatwasher, 3/8-.391 x .938 x .105 HDPulley, 4-1/2" IdlerSpring, TransmissionBolt, Hex Head 3/8-16 x 3"Nut, Serrated Flange 3/8-16Nut, Center Lock 3/8-16Nut, Elastic Stop 3/8-16Bolt, Hex Head 3/8-16 x 3-1/4"Flatwasher, 3/8-.375 x 1-1/2 x .059Idler Arm Assy (incl. # 58)BearingIdler Pivot, LongElbow, 90 Degree - 1/2 x 1/2Fitting, Union 1/2 x 1/2Tubing, Oil Drain (order by inch)Pump, LH - 12ccPump, RH - 12ccExhaust Manifold, 29FX KawasakiClamp, Muffler 1.25 Dia.Muffler, 29FX KawasakiElbow, 90 Degree
16
R Section 8
ELECTRICAL SYSTEM
20
20
1
2
3
SCAG
PO
WER E
QU
IPM
EN
T
45
6
7
8
9
12
10
13
14
11
17
29
18
19
20
21
16
22
2324
25
262728
15 A
A
17
RSection 8
ELECTRICAL SYSTEM
Ref. No.
Part No. Description
123456
7891011121314151617181920
212223242526272829
4622404839574879848017-0348017-0446206948360948397648397504003-4304021-2648353704001-0604019-0248435148254348163748364248357148298483629482588483473462339
4812648029-0748029-0604001-0104020-02481545
Instrument Panel w/DecalSwitch, PTO - 10 AmpKey SwitchLockwasher, 5/8" Internal ToothNut, 5/8-32 SpecialKey Chain w/ KeysKey w/ShroudChoke Control, SVRThrottle Control, SVRBolt, Carriage #10-24 x 1/2"Locknut, #10-24HourmeterBolt, Hex Head 1/4-20 x .63Nut, Serrated Flange 1/4-20Wire Harness, SVRWire Harness Adapter, KawasakiSwitch, InterlockDouble Fuse Assy. (incl. #18, 19, 20)Cover, Sealed DoubleFuse, 20 AmpFuse HolderClip (not shown)Switch, Double Pole - PlungerClutch w/TagBattery (not avail. through Scag)Rubber BootCable, Battery Black 18"Cable, Battery Red 18"Bolt, Hex Head 1/4-20 x 3/4"Nut, 1/4-20Switch, Interlock
18
R section 8
replacemenT decals and informaTion plaTes
12
3
4
5
6
7
8
9
10
11
Heavy-DutyCommercial
481971
__________ __________ __________ ____________________ __________ __________ ____________________ __________ __________ ____________________ __________ __________ __________
19
Rsection 8
replacemenT decals and informaTion plaTes
ref.no.
part no. description
1 483402 Decal, Warning - Belt Cover2 483405 Decal, Warning3 483961 Decal, Belt Cover4 483201 Decal, 61V5 483407 Decal, Spinning Blades6 48404 Decal, Metalcraft - Made in USA7 483977 Decal, Height-of-Cut8 483406 Decal, Warning - Knives9 481971 Decal, Heavy Duty Commercial10 484075 Decal, Instrument Panel11 483044 Decal, Patents
20
R section 8
sVr elecTrical schemaTic
2020
PTOSWITCH
KEYSWITCH
ENGINE
HOURMETER
BRAKEINTERLOCK
SWITCH
CLUTCH
GROUND
OPERATORPRESENCE
SWITCH
20 AMP FUSE
20 AMP FUSE
NEUTRALINTERLOCK
BLUE
RED
WH
ITE
GREEN
YEL W/RED STRIPE
BLU
E
RE
D
BLA
CK
BLA
CK
BLA
CK
BLA
CK
BLU
E
YE
L W
/RE
D S
TR
IPE
GREEN
BLA
CK
W/R
ED
ST
RIP
E
BLA
CK
W/R
ED
ST
RIP
E
BLA
CK
YELLOWGREEN
BLACK W/RED STRIPE
BLACK
WH
ITE
GR
EE
N
YE
LLO
W
GR
EE
N
GR
EE
N
WH
ITE
BLA
CK
GR
EE
N
BLA
CK
WHITE
WH
ITE
RE
D
YE
LLO
W
BLA
CK
BLU
E
YE
LLO
W
RED W/WHITE STRIPE
GREEN
YELLOW
WHITE
YE
L W
/RE
D S
TR
IPE
YEL W/RED STRIPE
RE
D W
/WH
ITE
ST
RIP
E
RED W/WHITE STRIPE
GR
EE
N
BLA
CK
W/R
ED
ST
RIP
E
WH
ITE
WH
ITE
YE
L W
/RE
D S
TR
IPE
YEL W/RED STRIPE
BLACK
WHITE
GREENGREEN
YELLOW
WHITE