ipl, ztr, 2007-09, 968999663, 664, 665, 666...english parts manual please read the operator’s...

English

Parts Manual

Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.

MODEL NUMBER: ______________________________________________________

SERIAL NUMBER: ______________________________________________________

DATE OF PURCHASE _____________________________________________________ :

DEALER INFORMATION: ______________________________________________________

NOTES: ______________________________________________________

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@2007 YAZOO/KEES POWER EQUIPMENT, ALL RTS RESERVEDBeatrice, NE. Printed in U.S.A.

TABLE OF CONTENTS

CHASSIS / FRAME ............................................................................................... 4ENGINE PLATES .................................................................................................. 6

KAWASAKI ENGINE .................................................................................. 6KOHLER ENGINE ...................................................................................... 8

STEERING .......................................................................................................... 10PARKING BRAKE ............................................................................................... 12HYDRAULIC PUMP - MOTOR ............................................................................ 14MOWER LIFT - DECK LIFT ................................................................................ 1652" DECK ........................................................................................................... 1861" DECK ............................................................................................................ 2072" DECK ............................................................................................................ 22FUEL SYSTEM .................................................................................................... 24SEAT ................................................................................................................... 26CASTER .............................................................................................................. 28ELECTRICAL ...................................................................................................... 30SCHEMATIC ........................................................................................................ 32DECALS .............................................................................................................. 34ROLLOVER PROTECTION SYSTEM (ROPS) .................................................. 36

4

CHASSIS / FRAME

5

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

CHASSIS / FRAME

1 ....539 111145 ... 1 ... FRAME W/DECALS, 52"/61" ....539 111146 ... 1 ... FRAME W/DECALS, 72" 2 ... 539 101176 ... 2 ... PULLEY 3 ... 539 101177 ... 2 ... KEY, 5MM SQ x 25MM 4 ...539 104334 ... 1 ... PUMP BELT 5 ...539 976695 ... 1 ... IDLER FLANGE BUSHING 6 ...539 103256 ... 1 ... SPRING 7 ...539 106188 ... 2 ... FUEL CAP 8 ...539 104897 ... 2 ... TANK SPACER 9 ... 539 110978 ... 1 ... GUARD 10 ... 539 110433 ... 1 ... GROMMET, FUEL LINE 11 ...539 106961 ... 4 ... STRAP 12 ...539 977778 ... 3 ... PAD, ANTI-SKID 13 ... 539 104411 ... 2 ... KNOB W/STUD 14 ...539 106132 ... 1 ... FOOT PLATE 15 ...539 102587 . 12 ... BUMPER 16 ...539 102732 ... 1 ... THROTTLE CABLE 17 ...539 976998 ... 2 ... ZERK 18 ... 539 112634 ... 2 ... SKID PLATE 19 ...539 104525 ... 1 ... SEAT ROD 20 ....539 111148 ... 1 ... CONSOLE W/DECALS 21 ...539 104763 ... 2 ... ‘U’ CLIP, 5/16C 22 ...539 990655 ... 2 ... HCS, 3/8C x 1½ 23 ...539 976979 ... 7 ... NUT, 3/8C, NYLOC 24 ...539 990613 ... 1 ... NUT, 3/8C, WHIZ 25 ...539 105905 ... 2 ... HCS, 7/16C x 1, GR8 26 ...539 990247 ... 2 ... LOCKWASHER, 7/16

27 ...539 976934 ... 4 ... HCS, 5/16C x ¾ 28 ...539 990717 . 28 ... NUT, 5/16C, NYLOC 29 ...539 102717 ... 2 ... SCREW 5/16C C 5/8 SET 30 ...539 990362 ... 4 ... TFS, ¼C x 5/8 31 ...539 990692 . 10 ... WASHER, 5/16

32 ...539 990580 ... 6 ... HCS, ¼C x ¾ 33 ...539 990052 ... 8 ... LOCKWASHER, ¼ 34 ...539 990517 ... 4 ... WASHER, 3/8 35 ...539 990598 ... 8 ... WASHER, ¼ 36 ... 539 110814 ... 1 ... TANK MOUNT 37 ...539 101331 ... 8 ... NUT, ½C, NYLOC 38 ... 539 990411 ... 2 ... HCS, #10-24 x ½

39 ...539 976977 ... 2 ... NUT, #10-24, NYLOC 40 ...539 990187 ... 2 ... LOCKWASHER 41 ...539 102335 ... 2 ... HCS, 5/16C x 4 42 ... 539 110813 ... 4 ... ‘U’ TYPE RETAINER, ¼C 43 ...539 103433 ... 1 ... HCS, ½C x 3¼ 44 ...539 990563 ... 2 ... HCS, 3/8C x 1 45 ...539 990122 ... 1 ... WASHER, 3/8 46 ...539 102502 ... 6 ... STUD 47 ...539 130392 ... 1 ... IDLER ARM W/BEARINGS 48 ... 539 110815 ... 1 ... PUSH MOUNT WIRE CLIP 49 ...539 976978 ... 6 ... NUT, ¼C, NYLOC 50 ...539 990184 ... 4 ... NUT, 5/16C, CENTERLOCK 51 ...539 990209 ... 8 ... HCS, 5/16C x 1 52 ...539 990316 . 10 ... RHSSNB, 5/16C x ¾ 53 ...539 130205 ... 1 ... PIVOT BEARING 54 ...539 104390 ... 2 ... STRUT, 52"/61" DECKS ...539 104390 ... 1 ... STRUT, 72" DECKS, LT ...539 105577 ... 1 ... STRUT, 72" DECKS, RT 55 ...539 104521 ... 2 ... SPACER, 52"/61" DECKS ...539 104521 ... 1 ... SPACER, 72" DECKS, LT ...539 105484 ... 1 ... SPACER, 72" DECKS, RT 56 ...539 102619 ... 2 ... PIVOT PIN, 52"/61" DECKS ...539 102619 ... 1 ... PIVOT PIN, 72" DECKS, LT ...539 105480 ... 1 ... PIVOT PIN, 72" DECKS, RT 57 ...539 104332 ... 1 ... CROSS SHAFT, 52"/61" ...539 105478 ... 1 ... CROSS SHAFT, 72" DECKS 58 ...539 102845 ... 8 ... SPRING 59 ...539 102733 ... 1 ... CHOKE CABLE 60 ...539 976979 ... 1 ... NUT, 3/8-16 HEX NYLOC 61 ...539 990588 ... 1 ... HCS, 3/8-16 x 2 62 ...539 990517 ... 1 ... WASHER, 3/8 63 ...539 976688 ... 1 ... IDLER PULLEY 64 ...539 101331 ... 1 ... NUT, ½C, NYLOC 65 ...539 102236 ... 1 ... SUPPORT PLATE 66 ... 539 114662 ... 1 ... SHIELD, DUST NOT SHOWN ...539 105974 ... 3 ... RUBBER GROMMET

6

KAWASAKI ENGINE

ENGINE PLATE

NEGATIVE CABLE FROM BATTERY

NEGATIVE WIRE FROM HARNESS

PULLEY SIDE DOWN

CHAMFER SIDEUP TOWARDSENGINE

TO STARTER

HUBDOWN

7


KAWASAKI ENGINE

ENGINE PLATE

1 ...539 990717 ... 6 ... NUT 5/16 NYLOC 2 ...539 990669 ... 4 ... HCS 5/16 x 1.75 3 ...539 100152 ... 1 ... KEY ¼ SQ. 4 ...539 106057 ... 1 ... PULLEY 5 ...539 105406 ... 1 ... CLUTCH 6 ...539 990247 ... 1 ... WASHER 7/16 LOCK 7 ... 539 991120 ... 1 ... HCS 7/16 x 2.50 8 ...539 106819 ... 1 ... CLUTCH TIE DOWN 9 ...539 105897 ... 1 ... MUFFLER 10 ...539 990187 ... 2 ... WASHER 5/16 LOCK 11 ...539 990692 ... 4 ... WASHER 5/16 FLAT 12 ... 539 111093 ... 1 ... MUFFLER BRACKET 13 ...539 990209 ... 4 ... HCS 5/16 x 1.00 14 ...539 107937 ... 1 ... OIL DRAIN HOSE 15 ...539 102685 .. 1 .. LOOM CLIP

16 ...539 990761 ... 3 ... NUT ¼ CTR. LOCK 17 ...539 990053 .. 1 .. ¼ INT. TOOTH WASHER 18 ...539 990580 ... 1 ... HCS ¼ x .750 19 ...539 105637 ... 1 ... CLUTCH PIGTAIL 20 ...539 104415 ... 1 ... KOHLER PIGTAIL 21 ...539 105409 .. 1 .. GROUND WIRE 22 ...539 102757 .. 1 .. CABLE, POSITIVE 23 ...539 101714 .. 1 .. SOLENOID 24 ...539 990072 .. 2 .. HCS ¼C x 5/8 25 ...539 990761 .. 3 .. NUT ¼C CENTERLOCK NOT SHOWN ...539 109867 ... 2 ... CLAMP DOUBLE TUBE ... 539 113458 ... 1 ... CHOKE CONTROL

8

ENGINE PLATE

NEGATIVE CABLE FROM BATTERY

NEGATIVE WIRE FROM HARNESS

PULLEY SIDE DOWN

CHAMFER SIDEUP TOWARDSENGINE

KOHLER ENGINE

9

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 ...539 990717 ... 6 ... NUT 5/16 NYLOC 2 ...539 990669 ... 4 ... HCS 5/16 x 1.75 3 ...539 100152 ... 1 ... KEY ¼ SQ. 4 ...539 106057 ... 1 ... PULLEY 5 ...539 105406 ... 1 ... CLUTCH 6 ...539 990247 ... 1 ... WASHER 7/16 LOCK 7 ... 539 991120 ... 1 ... HCS 7/16 x 2½ 8 ...539 106819 ... 1 ... CLUTCH TIE DOWN 9 ...539 105896 ... 1 ... MUFFLER 10 ...539 990187 ... 2 ... WASHER 5/16 LOCK 11 ...539 990692 ... 4 ... WASHER 5/16 FLAT 12 ... 539 111093 ... 1 ... MUFFLER BRACKET 13 ...539 990209 ... 4 ... HCS 5/16 x 1.00

14 ...539 107937 ... 1 ... OIL DRAIN HOSE 15 ... 539 110093 ... 1 ... OIL DRAIN FITTING 16 ...539 990761 ... 1 ... NUT ¼ CTR. LOCK 17 ...539 101363 ... 1 ... CLAMP 18 ...539 990580 ... 1 ... HCS ¼ x ¾ 19 ...539 105637 ... 1 ... CLUTCH PIGTAIL 20 ...539 104416 ... 1 ... KOHLER PIGTAILNOT SHOWN ...539 109867 ... 2 ... CLAMP DOUBLE TUBE ...539 102733 ... 1 ... CHOKE CONTROL

ENGINE PLATEKOHLER ENGINE

10

STEERING

11


1 ... 539 110607 ... 4 ... BALL STUD 2 ...539 130865 ... 1 ... DRIVE LEVER, RIGHT 3 ...539 130864 ... 1 ... DRIVE LEVER, LEFT 4 ... 539 110606 ... 2 ... DAMPENER 5 ...539 130894 ... 2 ... GRIP 6 ... 539 111074 ... 2 ... DAMPENER BRACKET 7 ...539 102519 ... 2 ... BUSHING 8 ...539 101080 ... 1 ... INTERLOCK SWITCH 9 ...539 104763 ... 2 ... "U" CLIP, 5/16C 10 ...539 990717 ... 4 ... NUT, 5/16C, NYLOC 11 ...539 990582 ... 4 ... HFCS, 3/8C x 1 12 ...539 990692 ... 2 ... WASHER, 5/16

13 ...539 990563 ... 4 ... HCS, 3/8C x 1 14 ...539 102593 ... 4 ... SPRING WASHER, 3/8 15 ...539 990546 ... 4 ... NUT, 3/8C, CENTERLOCK 16 ... 539 110833 ... 1 ... CONTROL SHAFT 17 ...539 108394 ... 1 ... HCS, 5/16C x 1¾, TAPBOLT 18 ...539 990196 ... 1 ... NUT, 5/16C 19 ...539 103003 ... 1 ... KNOB 20 ... 539 111039 ... 1 ... SPRING

21 ...539 101949 ... 2 ... E-RING, ½" 22 ... 539 110943 ... 4 ... NUT, 5/16F, NYLOC 23 ...539 990184 ... 4 ... NUT, 5/16C, CENTERLOCK 24 ...539 990209 ... 4 ... HCS, 5/16C x 1 25 ... 539 110603 ... 1 ... ROD END, RIGHT 26 ... 539 110604 ... 1 ... ROD END, LEFT 27 ...539 105279 ... 1 ... TRACKING LINKAGE 28 ...539 991073 ... 1 ... NUT, 5/16F, LH, JAM 29 ...539 990223 ... 3 ... NUT, 5/16F 30 ...539 131332 ... 1 ... CONTROL, RIGHT 31 ...539 131333 ... 1 ... CONTROL, LEFT 32 ... 539 110638 ... 1 ... ARM, CONTROL SHAFT 33 ...539 102678 ... 1 ... TAPPED PLATE 34 ...539 976979 ... 3 ... NUT, 3/8 -16, NYLOC 35 ...539 990730 ... 2 ... HCS, 3/8 -16 x 1¾ 36 ...539 976952 ... 2 ... SCREW, #10-24 x 5/8, MACH. 37 ...539 976998 ... 1 ... ZERK 38 ...539 103547 ... 1 ... WASHER 39 ...539 990820 ... 2 ... NUT, ¾-16 CNTRLOCK

STEERING

12

PARKING BRAKE

13


1 ...539 108619 ... 1 ... BUSHING 2 ...539 105036 ... 1 ... GRIP 3 ... 539 101151 ... 1 ... RING, RETAINING, 7/8 4 ...539 923787 ... 1 ... BUSHING, MACHINE 5 ... 539 113479 ... 2 ... BUSHING, POLYMER, ¾ x 2 6 ... 539 113944 ... 2 ... CALIPER 7 ... 539 113947 ... 1 ... LINKAGE, BRAKE 8 ... 539 113948 ... 2 ... PLATE, BRAKE 9 ... 539 113946 ... 2 ... BELLCRANK, BRAKE 10 ... 539 113945 ... 2 ... HUB 11 ... 539 110631 ... 2 ... PIN, ROLL, 5/16" DIA. 12 ...539 990037 ... 4 ... PIN, COTTER, 3/32 x ¾ 13 ...539 200282 ... 6 ... NUT, 3/8 -16, JAM, NYLOC 14 ...539 990563 ... 2 ... HCS, 3/8 -16 x 1 15 ... 539 113951 ... 4 ... SB, 3/8 -16 x 2½, SKT HD 16 ...539 990122 . 12 ... WASHER, 3/8, SAE 17 ...539 912234 ... 1 ... VALVE STEM 18 ...539 108616 ... 1 ... BRAKE LEVER 19 ... 539 110624 ... 1 ... SHAFT, CROSS 20 ... 539 113949 ... 1 ... LINKAGE, REAR BRAKE 21 ...539 990289 ... 1 ... NUT, 3/8 -24, CTR LK 22 ... 539 113950 ... 1 ... BRACKET, L

23 ...539 108732 ... 2 ... NUT, 3/8 -24, JAM 24 ...539 990122 ... 1 ... WASHER, 3/8, SAE 25 ... 539 113952 ... 1 ... SPRING 26 ... 539 101173 ... 8 ... NUT, LUG, ½F 27 ...539 105486 ... 2 ... TIRE, COMPLETE, 61" & 72" ... 539 110632 ... 2 ... TIRE, COMPLETE, 52" 28 ...539 105152 ... 1 ... TIRE, 24 x 12.0-12 29 ...539 105487 ... 1 ... RIM, 2½" ....539 111149 ... 1 ... RIM, OFFSET 1" 30 ...539 105278 ... 2 ... KEY, WOODRUFF 31 ...539 101331 ... 8 ... NUT, ½C, NYLOC 32 ...539 104327 ... 1 ... STANDOFF, WHEEL MOTOR 33 ...539 916561 ... 1 ... BUSHING, MACHINE, 1" 34 ...539 101332 ... 4 ... HCS, ½ -13 x 2¾ 35 ...539 990254 ... 4 ... LOCKWASHER, ½ 36 ...539 990258 ... 4 ... NUT, ½ -13 37 ...539 104288 ... 1 ... PIN, COTTER 38 ...539 105277 ... 2 ... CASTLE NUT 39 ... 539 110823 ... 2 ... WHEEL MOTOR, TL15NOT SHOWN ...539 990622 ... 8 ... HFCS, ½C x 1¼

PARKING BRAKE

14

HYDRAULIC PUMP - MOTOR

15


1 ...539 105024 ... 1 ... OIL TANK 2 ...539 102606 ... 1 ... FILTER 3 ... 539 101165 ... 1 ... FILTER HEAD 4 ...539 101202 ... 1 ... HYDRAULIC CAP 5 ...539 990580 ... 4 ... HCS, ¼C x ¾ 6 ...539 990052 ... 2 ... LOCKWASHER, ¼ 7 ...539 976978 ... 2 ... NUT, ¼C, NYLOC 8 ...539 101237 ... 4 ... F6400-8-8-0 9 ...539 102396 ... 4 ... STRAIGHT FITTING 10 ... 539 113782 ... 2 ... F6400-6-6-0 11 ...539 101238 ... 4 ... F6801-6-6-0 12 ...539 106067 ... 4 ... HYDRAULIC LINE

HYDRAULIC PUMP - MOTOR

13 ...539 130386 ... 1 ... ‘T’ ASSEMBLY, RETURN 14 ...539 104722 ... 1 ... HOSE 15 ...539 104723 ... 1 ... ‘T’ ASSEMBLY 16 ...539 105168 ... 1 ... CAP 17 ... 539 114834 ... 1 ... PUMP W/FANS, 10CC, RT 18 ... 539 114864 ... 1 ... PUMP W/FANS, 10CC, LT 19 ... 539 103114 ... 4 ... ‘O’ RING 20 ... 539 103115 ... 4 ... ‘O’ RING 21 ... 539 103117 ... 6 ... ‘O’ RING 22 ... 539 103118 ... 8 ... ‘O’ RING 23 ... 539 103119 ... 8 ... ‘O’ RING 24 ...539 106933 ... 1 ... BRACKET, FILTER

16

MOWER LIFT - DECK LIFT

17


MOWER LIFT - DECK LIFT

1 ...539 101721 ... 8 ... HCS 5/16 C x 2¾ 2 ...539 104807 ... 4 ... PLATE 3 ...539 104808 ... 8 ... PILLOW BLOCKS 4 ...539 976982 ... 4 ... WASHER 5/8 SAE 5 ...539 990654 ... 4 ... COTTER PIN 6 ...539 108355 ... 1 ... SHAFT LIFT 7 ...539 104310 ... 2 ... CONN. LINK 8 ...539 990717 ... 8 ... NUT 5/16C, NYLOC 9 ...539 105069 ... 2 ... E-RING 10 ...539 976979 ... 3 ... NUT 3/8C NYLOC 11 ...539 105184 ... 1 ... PLATE 12 ...539 105181 ... 1 ... PEDAL 13 ...539 102612 ... 1 ... HCS, 3/8C x 2¾ 14 ...539 104760 ... 3 ... SPRING 15 ...539 990585 ... 3 ... NUT 5/16C WHIZ 16 ...539 990655 ... 3 ... HCS 3/8 x 1.50 17 ...539 976979 ... 5 ... NUT 3/8C, NYLOC 18 ...539 101802 ... 1 ... E-RING 19 ...539 101232 ... 2 ... BUSHING 20 ...539 923787 ... 1 ... MACH. BUSHING 21 ...539 108354 ... 1 ... LIFT SHAFT, REAR

22 ...539 104761 ... 1 ... ZERK 23 ...539 990629 ... 2 ... HCS 3/8C x 2¼ 24 ...539 976989 ... 1 ... HAIR PIN 25 ...539 105187 ... 1 ... SKID PAD 26 ...539 104530 ... 4 ... SPACER 27 ...539 104321 ... 1 ... ADJ. PLATE 28 ...539 105059 ... 1 ... LANYARD 29 ...539 102526 ... 1 ... HITCH PIN 30 ...539 108322 ... 1 ... LEVER 31 ...539 102515 ... 1 ... GRIP 32 ...539 101050 ... 1 ... GRIP 33 ...539 104523 ... 1 ... PIN 34 ...539 103534 ... 1 ... PIN MOUNT 35 ...539 101058 ... 1 ... SPRING 36 ...539 106532 ... 1 ... GROOVED PIN 37 ...539 990580 ... 2 ... HCS ¼C x ¾ 38 ...539 990761 ... 2 ... NUT ¼ CENTER LOCK 39 ...539 991043 ... 4 ... MACH. BUSHING 40 ...539 105060 ... 2 ... CLEVIS PIN 41 ...539 105050 ... 2 ... LIFT LINKAGE

18

52" DECK

19


52" DECK

1 ...539 131843 .. 1 .. DECK W/DECALS 2 ...539 107610 .. 6 .. WHEEL, GAUGE 3 ...539 108366 .. 6 .. HCS ½ -13 x 4 ZD 4 ...539 101331 .. 6 .. NUT ½ HEX NYLOC ZD 5 ...539 990258 .. 6 .. NUT, ½-13 HEX ZD 6 ...539 131383 .. 3 .. HOUSING ASM, 52/61 7 ...539 130653 .. 3 .. NUT - FLANGE ¾-16 8 ... 539 112124 .. 3 .. PULLEY 9 ...539 990627 14 .. HCS 5/16-18 x 1¼ ZD 10 ...539 100341 .. 3 .. BLADE, 18" 11 ...539 103299 .. 3 .. HCS 5/8-18 x 1¼ GD 5 ZD 12 ...539 990333 .. 3 .. WASH 5/8 SLW ZD 13 ...539 130917 .. 1 .. PIVOT BRKT., - CHUTE 14 ...539 130901 .. 1 .. RUBBER CHUTE - 52/61 15 ...539 130920 .. 1 .. BRACKET, REINFORCE 16 ...539 100472 .. 2 .. RHSNB 5/16-18 x 1¼ ZD 17 ...539 102933 .. 2 .. RHSNB 5/16-18 x 1½ ZD 18 ...539 990717 23 .. NUT 5/16-18 HEX NYLOC ZD 19 ...539 990692 .. 9 .. WASHER, 5/16 STD FLT ZD 20 ...539 102612 .. 2 .. HCS 3/8-16 x 2¾ ZD 21 ...539 103295 .. 2 .. BUSHING, IDLER 22 ...539 103257 .. 1 .. IDLER PULLEY 23 ...539 103258 .. 1 .. IDLER PULLEY (TALL) 24 ... 539 111897 .. 4 .. WASHER - 3/8 SPECIAL 25 ...539 108450 .. 4 .. TOP DUST CAP 26 ...539 976979 .11 .. NUT 3/8-16 HEX NYLOC ZD 27 ...539 976941 .. 1 .. HCS 3/8-16 x 1¼ ZD

28 ...539 990613 .. 2 .. NUT 3/8-16 HEX WHIZLK ZD 29 ...539 105192 .. 1 .. SPRING 30 ...539 108909 .. 1 .. SHIELD RT 52 31 ... 539 108911 .. 1 .. SHIELD LT 52 32 ...539 105457 .. 1 .. BAFFLE MAIN 33 ...539 105453 .. 1 .. BAFFLE CENTER 34 ...539 990316 .. 5 .. RHSNB 5/16-18 x ¾ ZD 35 ...539 102641 .. 4 .. LIFT CHAIN 36 ...539 108073 .. 8 .. HCS 7/16-14 x 1¾ ZD 37 ...539 102582 .. 8 .. NUT, 7/16-14 HEX WHIZ LK ZD 38 ...539 104864 .. 8 .. WASHER, 7/16 FLAT ZD 39 ... 539 119124 .. 8 .. NUT, 7/16-14 HEX NYLOC Zd 40 ...539 104335 .. 1 .. 52" DECK BELT 41 ...539 108754 .. 2 .. SHAFT SEAL 42 ...539 108449 .. 1 .. BOTTOM DUST CAP 43 ...539 977326 .. 1 .. GREASE POPPET 44 ...539 101474 .. 1 .. ZERK 45 ...539 130391 .. 1 .. ARM, IDLER - W/BEARINGS 46 ...539 130205 .. 1 .. PIVOT, BEARING 47 ...539 990517 .. 7 .. WASHER, 3/8 FLAT STD ZD 48 ...539 130235 .. 1 .. RHSNB 3/8-16 x 2.75 ZD 49 ...539 107042 .. 1 .. HCS 3/8-16 x 1½ GR 8 ZD 50 ...539 109332 .. 1 .. NUT 3/8-16 HEX JAM ZD 51 ...539 130242 .. 1 .. BUSHING, IDLER 52 ...539 990122 .. 1 .. WASHER, 3/8 SAE FLT ZD 53 ...539 101341 .. 1 .. HCS 3/8-16 x 3 GD 5 ZD 54 ... 539 114823 .. 1 .. CAP - VINYL

20

61" DECK

21


61" DECK

1 ...539 131844 .. 1 ... DECK W/DECALS 2 ...539 107610 ... 6 ... WHEEL, GAUGE 3 ...539 108366 ... 6 ... HCS ½ -13 x 4 Gr5 Zd 4 ...539 101331 ... 6 ... NUT ½ HEX NYLOC ZD 5 ...539 990258 ... 6 ... NUT, ½-13 HEX ZD 6 ...539 131383 ... 3 ... HOUSING ASM, 52/61 7 ...539 130653 ... 3 ... NUT - FLANGE ¾-16 8 ... 539 112125 ... 3 ... 61 PULLEY 9 ...539 990627 . 14 ... HCS 5/16-18 x 1¼ ZD 10 ...539 101733 ... 3 ... BLADE, 21" 11 ...539 103299 ... 3 ... HCS 5/8-18 x 1¼ GD 5 ZD 12 ...539 990333 ... 3 ... WASH 5/8 SLW ZD 13 ...539 130917 ... 1 ... PIVOT BRACKET, CHUTE 14 ...539 130901 ... 1 ... RUBBER CHUTE - 52/61 15 ...539 130920 ... 1 ... BRACKET, REINFORCE 16 ...539 100472 ... 2 ... RHSNB 5/16-18 x 1¼ ZD 17 ...539 102933 ... 2 ... RHSNB 5/16-18 x 1½ ZD 18 ...539 990717 . 23 ... NUT 5/16-18 HEX NYLOC ZD 19 ...539 990692 ... 9 ... WASHER, 5/16 STD FLT ZD 20 ...539 102612 ... 2 ... HCS 3/8-16 x 2¾ ZD 21 ...539 103295 ... 2 ... IDLER BUSHING 22 ...539 103257 ... 1 ... IDLER PULLEY 23 ...539 103258 ... 1 ... IDLER PULLEY (TALL) 24 ... 539 111897 ... 4 ... WASHER - 3/8 SPECIAL 25 ...539 108450 ... 4 ... TOP DUST CAP 26 ...539 976979 ..11 ... NUT 3/8-16 HEX NYLOC ZD 27 ...539 976941 ... 1 ... HCS 3/8-16 x 1¼ ZD

28 ...539 990613 ... 2 ... NUT 3/8-16 HEX WHIZLK ZD 29 ...539 105192 ... 1 ... SPRING 30 ...539 108609 ... 1 ... 61 BELTSHIELD RT., RED 31 ...539 108608 ... 1 ... 61 BELTSHIELD LT., RED 32 ...539 990517 ... 6 ... WASHER, 3/8 FLAT STD ZD 33 ...539 105465 ... 1 ... BAFFLE MAIN 34 ...539 105461 ... 1 ... BAFFLE CENTER 35 ...539 990316 ... 5 ... RHSNB 5/16-18 x ¾ ZD 36 ...539 102641 ... 4 ... LIFT CHAIN 37 ...539 108073 ... 8 ... HCS 7/16-14 x 1¾ ZD 38 ...539 102582 ... 8 ... NUT, 7/16-14 HEX WHIZ LK ZD 39 ...539 104864 ... 8 ... WASHER, 7/16 FLAT ZD 40 ... 539 119124 ... 8 ... NUT, 7/16-14 HEX NYLOC Zd 41 ...539 104336 ... 1 ... 61" DECK BELT 42 ...539 108754 ... 2 ... SHAFT SEAL 43 ...539 108449 ... 1 ... BOTTOM DUST CAP 44 ...539 977326 ... 1 ... GREASE POPPET 45 ...539 101474 ... 1 ... ZERK 46 ...539 130391 ... 1 ... ARM, IDLER - W/BEARINGS 47 ...539 130235 ... 1 ... RHSNB 3/8-16 x 2.75 ZD 48 ...539 107042 ... 1 ... HCS 3/8-16 x 1½ GR 8 ZD 49 ...539 109332 ... 1 ... NUT 3/8-16 HEX JAM ZD 50 ...539 130242 ... 1 ... BUSHING, IDLER 51 ...539 990122 ... 1 ... WASHER, 3/8 SAE FLT ZD 52 ...539 101341 ... 1 ... HCS 3/8-16 x 3 GD 5 ZD 53 ...539 130205 .. 1 .. PIVOT, BEARING 54 ... 539 114823 .. 1 .. CAP - VINYL

22

72" DECK

23


72" DECK

1 ...539 131845 ... 1 ... DECK- 72", MAX2, RED 2 ...539 130902 ... 1 ... RUBBER CHUTE -Y/K 72 3 ...539 130918 ... 1 ... PIVOT BRACKET, CHUTE 4 ...539 130921 ... 1 ... REINFORCEMENT, BRCKET 5 ...539 102933 ... 2 ... RHSNB 5/16-18 x 1½ ZD 6 ...539 100472 ... 2 ... RHSNB 5/16-18 x 1¼ ZD 7 ...539 990692 ... 4 ... WASHER, 5/16 STD FLT ZD 8 ...539 990717 . 23 ... NUT 5/16-18 HEX NYLOC ZD 9 ...539 990627 . 14 ... HCS 5/16-18 x 1¼ ZD 10 ...539 131383 ... 3 ... HOUSING ASSEM, 52/61 11 ... 539 112126 ... 3 ... 72 PULLEY 12 ...539 130653 ... 3 ... NUT - FLANGE ¾-16 13 ...539 107610 ... 4 ... WHEEL, GAUGE 14 ...539 108366 ... 4 ... HCS ½ -13 x 4 Gr5 Zd 15 ...539 990258 ... 4 ... NUT, ½-13 HEX ZD 16 ...539 101331 ... 4 ... NUT ½ HEX NYLOC ZD 17 ...539 103295 ... 2 ... IDLER BUSHING 18 ...539 103257 ... 1 ... IDLER PULLEY 19 ...539 103258 ... 1 ... IDLER PULLEY (TALL) 20 ... 539 111897 ... 4 ... WASHER - 3/8 SPECIAL 21 ...539 108450 ... 2 ... TOP DUST CAP 22 ...539 976979 ..11 ... NUT 3/8-16 HEX NYLOC ZD 23 ...539 101341 ... 2 ... HCS 3/8-16 x 3 GD 5 ZD 24 ...539 103303 ... 2 ... PAD 25 ...539 976941 ... 1 ... HCS 3/8-16 x 1¼ ZD 26 ...539 990613 ... 1 ... NUT 3/8-16 HEX WHIZLK ZD 27 ...539 105192 ... 1 ... SPRING 28 ...539 108921 ... 1 ... SHIELD RT 72

29 ...539 108923 ... 1 ... SHIELD LT 72 30 ...539 990517 ... 8 ... WASHER, 3/8 FLAT STD ZD 31 ...539 102641 ... 4 ... LIFT CHAIN 32 ...539 108073 ... 8 ... HCS 7/16-14 x 1¾ ZD 33 ...539 102582 ... 8 ... NUT, 7/16-14 HEX WHIZ LK ZD 34 ...539 104864 ... 8 ... WASHER, 7/16 FLAT ZD 35 ... 539 119124 ... 8 ... NUT, 7/16-14 HEX NYLOC Zd 36 ...539 105476 ... 3 ... BLADE - 25" 37 ...539 105633 ... 3 ... HCS 5/8-18 x 2 GR 8 ZD 38 ...539 105634 ... 3 ... SPRING WASHER 39 ...539 105614 ... 1 ... BAFFLE, CENTER CURVED 40 ...539 105615 ... 1 ... BAFFLE, CENTER 41 ...539 990208 ... 5 ... RRSNB 5/16-18 x 1 ZD 42 ...539 105477 ... 1 ... BELT, DECK 72 43 ...539 108754 ... 2 ... SHAFT SEAL 44 ...539 108449 ... 1 ... BOTTOM DUST CAP 45 ...539 977326 ... 1 ... GREASE POPPET 46 ...539 101474 ... 1 ... ZERK 47 ...539 130391 ... 1 ... ARM, IDLER - W/BEARINGS 48 ... 539 111897 ... 3 ... WASHER - 3/8 SPECIAL 49 ...539 130235 ... 1 ... RHSNB 3/8-16 x 2¾ ZD 50 ...539 107042 ... 1 ... HCS 3/8-16 x 1½ GR 8 ZD 51 ...539 109332 ... 1 ... Nut 3/8-16 Hex Jam Zd 52 ...539 130242 ... 1 ... BUSHING, IDLER 53 ...539 990122 ... 1 ... WASHER, 3/8 SAE FLT ZD 54 ...539 101341 ... 1 ... HCS 3/8-16 x 3 GD 5 ZD 55 ... 539 114823 ... 1 ... CAP - VINYL 56 ...539 130205 ... 1 ... PIVOT, BEARING

24

FUEL SYSTEM

25


539 1054511.. .... 1 ...FUEL TANK RT539 105452 .... 1 ...FUEL TANK LT539 1061882.. .... 2 ...FUEL CAP539 1025023.. .... 6 ...STUD539 9122224.. .... 6 ...HOSE CLAMP539 1028455.. .... 8 ...SPRING539 1026796.. .... 1 ...FUEL VALVE539 9906927.. .. 18 ...WASHER 5/16 FLAT539 9901848.. .... 8 ...NUT, 5/16C, CENTERLOCK

FUEL SYSTEM

539 1052809.. .... 1 ...FUEL LINE539 99020910.. .... 2 ...HCS 5/16C X 1539 10489711.. .... 2 ...TANK SPACER539 92209112.. .... 1 ...FUEL LINE539 99018713.. .... 2 ...WASHER 5/16 LOCK539 10233514.. .... 2 ...HCS 5/16 X 4539 10821215.. .... 1 ...FUEL LINE539 10267016.. .... 1 ...DECAL, FUEL LINE

26

SEAT

27


1 ...539 107475 ... 4 ... BOLT 5/16-18 x ¾ THD FRM 2 ... 539 110300 ... 2 ... SPRING, SEAT 3 ... 539 110815 ... 1 ... PUSH-MOUNT WIRE CLIP 4 ... 539 111026 ... 1 ... SEAT BELT 5 ... 539 112034 ... 2 ... HCS 7/16-20 x ¾ 6 ... 539 111946 ... 1 ... SEAT

Units before Serial No. 0745xxxxx1

...539 130873 ... 1 ... SEATUnits after Serial No. 0745xxxxx1

7 ...539 130785 ... 1 ... PAN, SEAT 8 ...539 130787 ... 1 ... LATCH, SEAT 9 ...539 130789 ... 2 ... PIVOT, SEAT PAN 10 ...539 130896 ... 4 ... BOLT 5/16-18 HEX HD

SEAT

11 ...539 130898 ... 2 ... GRIP, VINYL 12 ...539 977250 ... 1 ... SPRING 13 ...539 990209 ... 2 ... HCS 5/16-18 x 1 ZD 14 ...539 990692 ... 2 ... WASHER, 5/16 STD FLT ZD 15 ...539 990717 . 10 ... NUT 5/16-18 HEX NYLOC ZD 16 ...539 107523 ... 1 ... SWITCH, SEAT

Units before Serial No. 0745xxxxx1

... 539 119741 ... 1 ... SWITCH, SEATUnits before Serial No. 0745xxxxx1

17 ... 539 112037 ... 1 ... SEAT RAIL SET COMPLETE 18 ... 539 112035 ... 1 ... ARM REST ASSEM, RT 19 ... 539 112036 ... 1 ... ARM REST ASSEM, LT

28

CASTER

29

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION539 1013311.. ....1 ....NUT, ½-13, NYLOC539 1014742.. ....1 ....ZERK539 1025353.. ....1 ....CAP GREASE539 1025434.. ....2 ....BEARING, TAPERED539 1028515.. ....1 ....SEAL539 1028526.. ....1 ....NUT, 1-14, SLOTTED JAM539 1055177.. ....1 ....HCS, ½-13 X 9½539 1055188.. ....1 ....SPACER539 1028899.. ....1 ....PIN COTTER, 1/8 X 2

539 10617810.. ....1 ....CASTER YOKE539 10552111.. ....1 ....TIRE, COMPLETE539 10552312.. ....1 ....RIM539 10552213.. ....1 ....TIRE539 10552414.. ....1 ....ZERK539 91223415.. ....1 ....VALVE STEM

NOT SHOWN 539 105525 ......2 ....ROLLER BEARING, 2½" 539 105895 ......2 ....CASTER ASSM COMPLETE

CASTER

30

ELECTRICAL

31


ELECTRICAL

1 ...539 103306 ... 1 ... POSITIVE CABLE 2 ...539 102758 ... 1 ... NEGATIVE CABLE 3 ...539 102759 ... 2 ... INSULATOR 4 ...539 101080 ... 1 ... SWITCH, BRAKE

units produced beforeSerial No. 0745xxxxx1

... 539 113792 ... 1 ... SWITCH, BRAKE 3 POLEunits produced afterSerial No. 0745xxxxx1

5 ...539 102678 ... 1 ... SCREW PLATE 6 ...539 976952 ... 2 ... SCREW, #10-24 x 5/8 7 ...539 107541 ... 1 ... IGNITION SWITCH 8 ...539 131627 ... 1 ... SWITCH,PTO 9 ... 539 110074 ... 1 ... HOUR METER 10 ... 539 110950 ... 1 ... FRAME HARNESS


... 539 113791 ... 1 ... FRAME HARNESSunits produced afterSerial No. 0745xxxxx1

11 ...539 976934 ... 2 ... HCS, 5/16C x ¾

12 ...539 990717 ... 2 ... NUT, 5/16C, NYLOC 13 ...539 976977 ... 2 ... NUT, #10-24, NYLOC 14 ...539 102617 ... 2 ... SCREW, #10-24 x 7/8 15 ...539 102436 ... 1 ... BATTERY, DRY 16 ...539 101771 ... 1 ... FUSE, 7.5 AMP, 32 VOLT, ATO 17 ...539 102086 ... 1 ... FUSE, 20 AMP, 32 VOLT, ATO 18 ...539 107544 ... 1 ... KEY, PADDED 19 ... 539 110815 ... 2 ... PUSH MOUNT WIRE CLIPNOT SHOWN ...539 102914 ... 3 ... RELAY


32

SCHEMATICFor Units Produced Before Serial No. 0745xxxxx1

33

BS

A1A1A2A2

L

M G

20 AM20 AMP

7.5 AMP7.5 AMP

7.5 AMP7.5 AMP

ELECTRICELECTRICCLUTCHCLUTCH

ACCESSORYACCESSORYOUTLETOUTLET

HOURMETERHOURMETER

SOLENOISOLENOID

PTOPTOSWITCSWITCH

BS

A1A1A2A2

L

M G

BS

A1A1

A2A2

L

M G

BS

A1A1

A2A2

L

M G

BS

A1A1

A2A2

L

M G

ENGINEENGINEGROUNDGROUND

GRNGRNBLUBLU

WHTWHT

WHTWHT

WHTWHT

BLKBLK

BRNBRN

WHTWHT

BLK

BLK

YE

L/RE

DY

EL/R

ED

YE

L/RE

DY

EL/R

ED

RE

RE

D

BLBLK

BLKBLK

BLKBLK

YEYELP

UP

UR

PURPUR

RED/BLRED/BLK

RED/BLKRED/BLK

WH

T

YELYEL

YE

YE

L BLU

BLU

YELYEL

YELYEL

PURPUR

BLU

BRBRN

BR

NB

RN

GRNGRNGRNGRN

GRYGRY

RIGHT MOTIORIGHT MOTIONCONTROL LEVERCONTROL LEVER

LEFT MOTIOLEFT MOTIONCONTROL LEVERCONTROL LEVER

BRAKEBRAKESWITCSWITCH

TOTOENGINEENGINEPIGTAILPIGTAIL

SEATSEATSWSW.

KEY SWITCH POSITIONSKEY SWITCH POSITIONS

POSITION 1 - OFPOSITION 1 - OFF

POSITION 2 - RUN1POSITION 2 - RUN1

POSITION 3 - RUN2POSITION 3 - RUN2

POSITION 4 - STARTPOSITION 4 - START

NOTES:NOTES:1. SEAT UNOCCUPIED1. SEAT UNOCCUPIED2. BRAKE SWITCH IN OFF POSITIO2. BRAKE SWITCH IN OFF POSITION3. MOTION CONTROL LEVERS OUT3. MOTION CONTROL LEVERS OUT4. PTO IN OFF POSITIO4. PTO IN OFF POSITION

SCHEMATICFor Units Produced After Serial No. 0745xxxxx1

34

DECALS

35


DECALS

1 .. 539 111597 ..1 ..DECAL, RELAYS 2 ..539 101881 ..1 ..DECAL, PROP 65 3 ..539 913010 ..1 ..DECAL, WARNING 4 ..539 103333 ..2 ..DECAL, MOTION CONTROL 5 ..539 103420 ..1 ..DECAL, YAZOO/KEES 6 ..539 106183 ..1 ..DECAL, MAX 2 7 ..539 104898 ..1 ..DECAL, HEIGHT INDICATOR 8 ..539 104899 ..1 ..DECAL, HEIGHT INDICATOR 9 ..539 105743 ..2 ..DECAL, NO STEP 10 ..539 105744 ..1 ..DECAL, BELT DRIVE 11 ..539 105745 ..1 ..DECAL, BATTERY WARNING 12 ..539 105746 ..2 ..DECAL, SEVERING

13 ..539 105232 ..1 ..DECAL, ANTI-SCALP 14 ..539 105012 ..1 ..DECAL, BELT ROUTING 15 ..539 105011 ..1 ..DECAL, SERVICE 16 ..539 114832 ..1 ..DECAL, OIL TANK 17 ..539 110957 ..1 ..DECAL, CONSOLE 18 ..539 110974 ..1 ..DECAL, TRACKING 19 .. 539 111575 ..1 ..DECAL, WARNING 20 ..539 102063 ..1 ..DECAL, COMMERCIAL 21 ..539 103421 ..1 ..DECAL, YAZOO/KEESNOT SHOWN ..539 100128 ..1 ..DECAL, EXHAUST ..539 102670 ..1 ..DECAL, FUEL

36


ROLLOVER PROTECTION SYSTEM (ROPS)

1 ...539 103433 ... 6 ... HCS, ½C x 3¼ 2 ... 539 104411 ... 2 ... KNOB W STUD 3 ... 539 111036 ... 2 ... LANYARD W/PIN, ½”

PROTECTION FRAME

4 ... 539 111444 ... 1 ... ROPS, COMP W/SEAT BELT 5 ...539 200100 ... 6 ... NUT, ½ -13, CENTERLOCK

539 131259 R2 09/07

ipl, ztr, 2007-09, 968999663, 664, 665, 666...english parts manual please read the operator’s...

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