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है”ह”ह

IS 3896-2 (1985): Comparison of Indian and OverseasStandards for Iron Castings, Part 2: Spheroidal or NodularGraphite Iron Castings [MTD 6: Pig iron and Cast Iron]

Indian Standard

IS:38!ns( Part2)- 1985

COMPARISON OF INDIAN AND OVERSEAS STANDARDS FOR IRON CASTINGS PART 2 SPHEROIDAL OR NODULAR GRAi’HITE IRON CASTINGS

( First Revision )

Second Reprint JUNE 1996

UDC 669.131.7-14CO83.77)

0 Copyrighl 1957

BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SIIAII ZAFAR MARC

NEW DELtII 110002

Gr3

i . I

,

IS:38!hi(P8rt2)-1985

Indian Standard

COMPARISONOFINDIANANDOVERSEAS STANDARDSFORIRONCASTINGS

PART 2 SPHEROIDAL OR NODULAR GRAPHITE IRON CASTINGS

( First Revision )

Pig Iron and Cast Lron Sectional Committee, SMDC 9

Chairman

SHRI B. G. SASTRY

Members SHRI M. S. DALVI ( AIfernate to

Shri B. G. Sastry ) SHRI P. K. ARORA

SI~RI R. K. BANERJEE SHRI R. D_~YAL ( Alternate )

SHRI K. B. D. BEERIAH SHRI B. S. U~IAPATHY ( Afternate )

DR P. N. BHAGWATI SHRI M. R. SHAH ( Alternate )

SHRI A. M. BISWAS SHRI K. L. BARVI ( A/terrzate )

PROF A. K. CHAKRABORTY SHR~ S. CHP~NDRA

SHRI H. K. TANEJA ( Alternate ) CHEMIST AND METALLURGIFT,

WESTERN RAILWAY, AJMER SHRI P. P. CHOPHA

SHRI H. S. RAMACHANDRA ( Alterrrate I ) SHRI P. RAMPRASAI) ( AIteruate II ) SHRI V. N. VENI;.\TESAN ( Aiternatc III ) SHRI A. SHAUTAR.AV ( Alternate IV )

SHRI S. H. COMMISSARIAT SHRI B. K. DU~TA SHRI S. Y. GHORPADZ SIIRI M. K. KHERA

SARI VIKRAM HANDA ( Alternate ) SHRI K. N. KINKAR

SHRI H. H. SINGH ( Afternote) SHRI V. B. KHANNA

SHRI T. N. UBVEJA ( Alternate ) SHRI B. V. Lu

SHRI S. B. SENGUPTA ( Alternafe ) SHRI M. MOHAN

SHRI I. ALI ( Alternate ) DR P. S. PATTII~AL

SHRI U. M. NADGAR ( Alfernate ) DR G. RAI SHRI M. M. RAJU

SHRI P. hi. MUKHERJEE ( Alternate ) SHRI S. V. RAJWADE

SHRI R. R. S.~RIN ( Alternate ) SHRI C. P. RAMAMURTHY SHRI D. VASJDEVA RAO

Representing

Ductron Castings Ltd. Hyderabad

Mechanical Edgineering Research and Development Organization ( CMERI ). Ludhiaoa

Indian Iron and Steel Co Ltd, Burnpur

Visvesvarya Iron and Steel Ltd. Bhadravati

Bhagwati Spherocast Ltd, Ahmadabad

National Test House, Calcutta

Indian Institute of Technology, Kharagpur Indian Register of Shipping, Bombay

Ministry of Railways

Hindustan Machine Tools Ltd, Baogalore

.2lercury Iron and Steel Co, Bombay I :on and Steel Control, Calcutta Sandur Manganese and Iron Ore? Ltd. Mysore LIlruti Udyog Ltd. Gurgaon

J nstitute of Indian Foundrymen, Calcutta

Directorate General of Supplies and Disposals ( Inspectioo Wing ), New Delhi

Electrosteel Castings Ltd, Calcutta

Heavy Engineering Corporation Lid ( Foundry Forge Plant ), Ranchi

Tata Engineericg and Locomotive Co Ltd, lamshedpur

steel Authority of India Ltd ( R & D), Raocbi New Standard Engineering Co Ltd, Bombay

‘:teel Aguhf:;:ity of India Ltd (Bhilai Steel PlaOt 1.

Shah Malleable Castings Ltd, Bombay Ennore Foundries Ltd. Madras

( Continued on page 2 )

BUREAU OF INDIAN STANDARDS This publication is protected under the Indian Copyright Act C XIV of 1957 ) and reproductioqin whole or in part by any means except with written permission ofthe publisher shall be deemed 10 be an lnfrlngement of copyright under the said Act.

( Continuedfrom page 1 )

Members

SHRI P. P. RASIWI - -- _ __

Representing

India Ltd ( Rourkela Steel Plant ),

SHRI S. CHOWBEY ( AIfernurf ) REPRESENTATIVE

SHRI A. K. SAHA SHRI B. P. SINGH ( Alternate )

SHRI U. SEN

Development Commissioner ( Small Scale Industries ), New Delhi

Steel Authority of India ( Bokaro Steel Plant ). Bokaro

Directo;$hjGeneral of Technical Development, New

SHRI K. R. SENGUPTA SHRI P. J. SHENOY

SHRI S. C. NARYARIA ( Alternate ) SHJU I. S. P. SHETrY

SHRI T. SUDHAKAR ( Alternate ) SHRI M. P. SINGH SHRI R. K. SINHA SHRI P. S. N. SUNDRAM SHRI S. THIAOHARAJAN

SHRI A. THANGAVELU ( Alternote ) DR S. K. TIWARY SHRI V. N. UPADHAYA

SHRI H. L. BHARDWAJ ( Altemofe ) DR G. VBNKATARAMAN

SHRI A. K. MII-TAL ( AIfernore ) SBRI K. RAGHAVENDRAN,

Director ( Strut & Met )

Joint Plant Committee. Calcutta Kesoram Spun Pipes and Foundries, Calcutta

Tata Iron and Steel Co Ltd, Jamshedpur

Ministry of Defeoce ( DGOF ) The Fertilizer Coiporation of India Ltd, Sindri Walchandnagar Industry Ltd, Satara Southern Alloy Foundries Pvt Ltd, Madras

Nationa! Metallurg+al Laboratory (CSIR). Jaqshedpur Federa;;ii of Engloeermg Industries of Incha, New

Bharat Heavy Electricals Ltd, Secundrabad

Director General, IS1 ( Ex-oficio Member )

Secretory SHRI S. S. SETHI

Joint Director ( Metals ), IS1

Spheroidal Graphite Iron Castings Subcommittee, SMDC 9 : 2

Convener

DR P. N. BHAGWATI

Members

SHRI M. R. SHAH ( AIIernole to Dr P. N. Bhagwati )

SERI S. K. AWJA SHRI D. D. VYAS ( AIternare )

DEPUTY DIRECTOR ( MET-I )

ASSISTANT RESEARCH OPPICER ( MET-~ 1 ( Alfernole ) SHRI D. K. DIXIT

SHRI B. S. GOVIND ( AIfernore ) SHRI K. A.’ GANDHI SHRI V. S. KAMANATH

SHRI R. SRINIVASAN ( Alternute ) SHRI SHIV D. KHANNA

SHRI NARINDER SINGH ( AIf emote ) SHRI S. B. PATHAK

SHRI P. R. THAKUR ( Alternate 1 DR P. S. PATTIHAL

DR P. K. BAWTKAR ( AIternute ) REPRESENTATIVE SHRI R. C. PRASAD

SHRI D. K. DAS ( Alternate ) SHRI K. S. SHAH

SHRI M. S. SAHANI ( Alternote ) SHRI B. G. SASTRY

SHRI M. S. DALVI ( Alternate ) SHRI N. S. SWAMINATHAN

SHRI S. NATES.IN ( dltcrnate ) SHRI S. THIAGFIARAJAN

FHRI A. THENGAVELU ( AIternote )

Bhagwati Spherocast Ltd, Ahmadabad

The India0 Smelting and Refining Co Ltd. Thane

Research, Designs and Standards Orgaoizalion, Luckoow

The Mysore Kirloskar Ltd. Harihar

Hindustan Machine Tools Ltd, Bangalore Hindustao Motors Ltd, Trivellore

Escorts Ltd. Faridabad

Business Combine Ltd, ? lsik

Tata Engineeriog and Jamshedpur

Locomotive Co Ltd.

Ashok Leyland Ltd, Madras Heavy Engineering C6rp Ltd, Raochi

Premier Automobiles Ltd, Bombay

Ductron Castings Ltd, Hyderabad

Tractors and Farm Equipment Ltd. Madras

Southern Alloy Foundries Pvt Ltd, Madras

2

ls: 38%( P&2)- 1985

Indian Standard

COMPARISONOFINDIANANDOVERSEAS STANDARDSFORIRONCASTINGS

PART 2 SPHEROIDAL OR NODULAR GRAPHITE IRON CASTINGS

( First Revision )

0. FOR EWORD

0.1 This Indian Standard ( Part 2 ) ( First Revi- sion) was adopted by the Indian Standards Jnstitution on 26 December 1985, after the draft finalized by the Pig Iron and Cast Iron Sectional Committee had been approved by the Structural and Metals Division Council.

covers the comparison of Indian and verseas standards for spheroidal or nodular iron castings.

1 raphito

0.3.1 The comparison as given in this standard is primarily based on the proof stress and percentage elongation.

0.2 This standard was first published in 1966. The Committee decided to revise the standard in view of the fact that most of the overseas standards covered have been revised.

0.2.1 Indian Standards Institution has formulated specification for different types of iron castings used in the industry. It was, therefore, decided to publish comparison on Indian and overseas standards for various types of iron castings in separate parts so as to facilitate users and manufacturers to take full advantage of it.

0.3 This standard is the second in series and

0.3.2 This comparison includes Indian (IS), International (ISO), British (BS), German (DIN), French (AFNOR), Swedish (SW, American (ASTM), Italian (UNI), Czechoslehqkian (CSN) and Japanese (JIS) Standards f& spheroidal or nodular graphite iron castings.

0.4 The comparison represents the position with regard to Indian (IS), Internatronal (ISO), British (BS), German (DIN), French (AFNOR), Swedish @IS), American (ASTM), Italian (UNI), Czechoslovakian (CSN) and Japanese (JIS) specifications existing at the time of publication.

1. SCOPE (BS), German (DIN), French (AFNOR), Swedish @IS), American (ASTM), Italian (UNI),

1.1 This standard ( Part 2) compares spheroidal Czechoslovakian (CSN) and Japanese (JIS) or nodular graphite iron castings included in standards ( see Table 1 ). Indian Standard with International (ISO), British

.

TABLE 1 COMPARISON OF INDIAN AND OVERSEAS STANDARDS ON SPHEROIDAL OR NODULAR GRAPHITE IRON CAWINCB

COUNTRY/ STANDARD GRADE

INTERNA- No.

TION AL

OROA~UZA-

TION

( Cluuec 1.1 )

TENSILE @2 ELONOATION TYPICAL IMPACT VALUE IN JOULE, MINIMUM AT Rook TEMP~~TURE PRBDOMI’

STRENGTH PERCENT PERCENTAGE HARDN~~SS T---------- b NAM

Miri PROOF Min ON VALUE

MPa STRESS GAUGE RANGE,

Min LENGTH OF BRlNELL ( FoR Mean Individual

(1) (2) (3) (4)

MPa

(5)

5*65q3; INFORMA- value

TION ONLY )

(6) (7) (8)

GRADES COMPARABLE TO SG 370/17 OF IS : 1865-1974

India IS : 1865-1974 SG 370/17

IS0 ISO 1083-1976 370/17

UK BS 2789 : 1973 370117

West Germany DIN 1693-1973 GGG-35.3

France GGG-40.3

Italy NF A32-201~j976 FGS 370/17

* Sweden UN1 4544-1974 GS 370/17

SIS 140717-1977 07 17-15*

USA ASTM A 536-1980 60-40-18

Czechoslovakia CSN 422303-1975 -

Japan JIS G 5502-1975 -

370

370

270

350

400

370

370

350-410

414

370

-

230 17

230 17

230 17

219.6 22

250 18

230 17

230 17

220-260 22-32

276 18.1

230 17

-

GRADES COMPARABLE k0 SC 400/12 OF IS : 1865-1974

India IS : 1865-1974 SC 400/12 400 250 12

IS0 IS0 1083-1976 400!12 400 250 12

UK BS 2789 : 1973 420112 420 250 12

West Germany DIN 1693-1973 GGG-40 400 250 15

France NF A32-201-1976 FGS 400/ 12 400 250 12

Italy UN1 4544-1974 GS 400-12 400 250 12

Sweden SIS 140717-1977 07 17-12* 400-510 250-320 18-28

07 17-12* 380-460 250-300 20-30

USA ASTM A536-1980 60-45-12 448 310 12t

Czechoslovakia CSN 422304-1975 - 400 250 12

Japan JIS G 5502-1975 FCD 40 392 25s 15

V-Notch ( Charpy ) U-Notch ( Mosnager )

r--- r 1

value

(9)

MOZUl value

(IO)

Individual . value

179 Max

I79 Max

179 Max

-

-

179 Max

131-179

149 Max

170 Max:

140-180

-

13

13

13

19

16

13

-

-

168 -

201 Max -

201 Max

201 Max -

201 Max -

143-201 -

131-170 -

159 Max -

156-2171 -

150-200 -

12c-197 -

12

11

12

17

14

11

-

-

-

140

-

-

-

-

-

-

15

15

15

-

-

15

15

-

-

-

-

-

-

-

-

-

-

(II)

13

13

13

-

13

13

-

-

-

-

-

-

-

-

-

-

-

-

-

-

STRUCTURAL CONSTI-

TUENT (FOR INFORMATION

ONLY )

(12)

Ferrite

do

do

do

do

do

do

-

-

-

-

Ferrite

do

do

do

do

-

-

-

-

-

-

India Is: 1865-1974 S(3 500/7

1s0 1S0 1083-1976 500/7 ,

UK Bs 2739:1973 500/7

W@ Germuty DIN 1693-1973 GGG-30

Fradce NF A 32-201-1976

1* ‘UNI 4344-1974

Swadeo Sfs 140727-1977

USA ASTM A 536-1980

Czechwiovakia CSN 422305-1975

swan x’s G S502-197S

cm Iodih ‘is :1865-19743s0 1S01W3-1976UK Ss 2789:1973West Germany DIN 1693-1973

Fr8aca NF A 32-201-1976Italy UNI 4s44-1974

Sweden MS 140727.1977

usA ASTM A S36-1980

bkwakia CSN 4223W-197SJapan 33S G 5502-197S

FGS =P

GS 500/7

*55-M

FCD ti

FCD 45

SG 600/3

600/3

tnw3

F(3S 600/3

as 6aJ/2

0727-0211

FCD 60

GRADES COMP~LE TO SG 300/7 OF IS : 1S63-1974

500 320 7 170-241

,500 320 7 170-241

m 310 7 170-241

m 320 ,.-y.

’300 320 7 170=241

50i3 320 7 “1*24I —

5s2 ““’”379 tlt M7-ti5$ -

500 320 7 170-240 —

490 *3 7 170-241 -

441 m IO 143-2i7

GRAD= C4XUPARAELE To SG dOOf3Ons : mlh4

600600600doo

tab600

5oo-7m

6W

588

3m 3a7s 3350 3380 3

* 3370 2

350470 7-16

3m 3392 2

192-269

192-%9

192469

192-169

192-2691X)-229

—

mm

207-285

Non - Forthe detailed requirements of ● staadad, the orishd specifiatioa $hooid he referred.WiwmiOal composition, requirement, percea&

C 3°240, Si 2“8-1-% Mn 005-1”0, P 008 Mav, SO@ ~% Ni 0=2’0) M8 O@O’03.tEior@ion on s80se lensth w8 mm *0125 mm.$Hmlneu value from %AE-J 434 C-75 Staodard for automotive dwtiie iroa ca@in#.$ImpmtVdua inJ/cm$.UCitemhl Composition rcquiremenw pement:

c 3’240, Si 2+s”6, w 0*5-1*, P 0@3 *OX, s 0’02 J&ox, Ni 0-20, MBOe-Oa.

—

—

—

Pearlite and Ferrite

do

dodo

Poarlitic

dodo

Ferrite andWaii’ife

do

do “

do

do

do

Pearlitic

● ✎

!g.ZM

-

TABLE 1 CO~P~~~N OX’ INDIAN AND OVERSEAS STANDARDS ON SPHRRGIDAk, OR NODULAR GRAPHITE IRON CASTINGS - Conrd

GRADE TE&II.JZ 02 J%ONC~ATION TYPICAL STlWNGTfi

hPACT VALUB IN Joura, MlMNtW AT ROOM Tavmumme ~rmu~ PBRCaNT IkCENTACiB IiARDNEsS --- + sTuucKJRAL

Min PROOQ hfh ON VALUE V-Notch ( Charpy ) IUPa STRWS GAUQE RANOR, r----

Min hWI?i OQ BIU~~LL ( FOR Mean Individual MPa 5+65t/K INPORMAYI~N value value

ONLY )

(3) (4) (5) (a) (7) (8) (9)

GRADES COhfPABABLE TO SG 700/2 & IS : 1865.1W4

SG-70012 700 440 2 229-302 - - 700/2 700 420 2 229-302 -

700/2’ 700 400 2 229-302 - - GGG-70 700 440 2 -

FGS700,!2 700 420 2 229-302 - -

GS 70012 700 440 2’ 229-302 0737-01* 700-960. 450-610 3-7 229.302 - 0732.03. 600-820 4OCb520 5-10 201-262 - 100-70-03 689 483 3t 241-3023 -

700 420 2 230-300 FCD 700 686 441 2 229-321 - -

GRADES COMPARABLE TO SC 800/2 OF IS :‘1865-1974 SG 80012 800 480 2 248-352 -

U-Notch ( Mesnager ) CONSTl-

_--=--A- TUENT ( F0R

’ lhaa value

(JO)

2

-r

-

-

-

-

-

-

-

Individual- INF~RMA~~N

ONLY )

COUNTRY/ STANDARD INTERNA- No. YIONAL

OROANIZA-

Yl0N

(‘1 (2)

India IS : 1865-1974 IS0 IS0 1083-1976 UK BS 2789 : 1973 West Germany DIN 1693-1973 France NF A 32-2OIiI976 Italy UNI 4544-1974 Sweden SIS 140737-1977

SIS 140732-1977 USA ASTM A 536-1980

6 Czechoslovakia CSN 422307-1975 Japan JIS G 5502-1975

India IS : 1865-1974

IS0 IS0 1083-1976 UK BS 2789 : 1973 West Germany DIN 1693-1973 FriMCC NF A32-201-1976

Italy UN1 4544-I 974 Sweden SIS 140717-1977 USA ASTM A 536-1980 Czechoslovakia CSN 422308-1975 Japan JIS G 5502-1975

80012 800 480 2 248-352 80012 800 460 2 248-352

GGG-80 800 500 2 - - FGS 80012 800 480 2 248-352 -

GS 80012 800 480 2 248-352 - - -

I 20-90-02 827 621 2t - - - - 800 480 2 isO-350 -

- - -

NOTE - For the detailed requirements of a standard, the original specification should bereferred.

*Chemical composition, requirements, percent: C 3.2-40. Si: 2.8-1.6, .Mn @05-1.0, P @8. Max, S 0.0’25 Max, Ni O-25, Mg 0*02408, Max.

tEloagatioa on gauge leogth 588 mm f @I25 mm. $Hardness values from ‘SAE-J 434C-75 Standard for automotive ductile iron castings’.

valu8

(II)

-

-

L-

-

-

-

-

w

Pearlitic do do do do do do do - -.

Pearlite or tem- pered structure

do do

Pearlitic Pearlite or tem- pered structure

do - -

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This Indian Standard has been developed from Dot: No. MTD 05 ( 3129 )

Amendments Issued Since Publication

Amend No. Date of Issue Text Affected

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