is 9396-1 (1987): round open top sanitary cans for foods ... · tinplate of thickness as specified...
TRANSCRIPT
Disclosure to Promote the Right To Information
Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public.
इंटरनेट मानक
“!ान $ एक न' भारत का +नम-ण”Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”
“प0रा1 को छोड न' 5 तरफ”Jawaharlal Nehru
“Step Out From the Old to the New”
“जान1 का अ+धकार, जी1 का अ+धकार”Mazdoor Kisan Shakti Sangathan
“The Right to Information, The Right to Live”
“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता है”Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”
“Invent a New India Using Knowledge”
है”ह”ह
IS 9396-1 (1987): Round Open Top Sanitary Cans for Foodsand Drinks, Part 1: Tinplate [MTD 32: Metal Containers]
IS : 9396 ( Part 1 ) - 1967
Indian Standard
SPECIFICATION FOR ROUND OPEN TOP SANITARY CANS FOR
FOODS AND DRINKS
PART 1 TINPLATE
( First Revision )
First Reprint JANUARY 1990
UDC 621’798’144 [669] : 663/664
0 Copyright 1988
BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI llOOO2
Gr 3 February 1988
tBr9399(Pmt 1) -1997
Indian Standard
SPECIFICATION FOR ROUND OPEN TOP SANITARY CANS FOR
FOODS AND DRINKS
PART 1 TINPLATE
( First Revision )
Metal Containers Sectional Committee, MCPD 12
Chairman
Szm A. C. P&I
Members
Rs~mnting Metai Box India Ltd, Calcutta
Sa~r I. S. NAIUJLA ( Alteraato to Shri A. C. Puri )
SHBI B. S. R. ANJANEYULU Hindustan Petroleum Corporation Ltd, Bombay Ssxltr R. D. ~ALE(~~ternOtI)
SHEI V. C. UNAR~AVA Directorate of Plant Protection, Quarantine & Storage, Faridabad
Stlar S. K. Guosrr ( Alternate ) SH~I I). M. lki.iT Tri-sure India Ltd, Bombay
S-X MOUN MENON ( dltcruafs ) SHBI SANJAY BEATIA Hindustan Tin Works Pvt Ltd, Ghaziabird _ SHIU J. H. KAPIL ( Alretnate )
SHRI M. K. DAY M. L. Day and Company Pvt Ltd, Calcutta SEWI U. R. SHOXE (Altcrtlatc )
SHRI M. L. DAY Day Drums Indostries, Calcutta SHUl P. L. DAY (Allefndd )
SHRI SAYIUL HAQUE Directorate of Weights & Measurea ( Miuistry of Food B Civil Supplies ), New Delhi
SHRI N. S. PANGTEY ( Alteraate ) SW&I A. K. HAZRA Indian Aluminium Company Ltd, Calcutta
Sanr P. G~~AZWAVOBIY ( Alterralc ) Sa~rx N. C. ,JAIZJ
LT-COL K. R. D~~AHYADIIIKA~Y Ministry of Defence ( DC;1 )
( Alternate )
( Continued ON /w,y 2 )
CQ Cowi& 1988
BUREAU OF INDIAN STANDARDS I
This publication in protected undw the Indian Copyrighl ilc! ( XIV of l!G7) and reproduction in whole or in part by any means except with written prrmisnion IBI II,<.
publisher rhall be deemed to be an infringement of copyright under the said Art. - i
IS t 9396 ( Part 1 ) I 1967
( Cen&a&JIhn pnnr 1 )
Mmnbers RqrWntirrg thrr M. M. L. KHllLLAR
SXKI P. K. Tinplate
I~ANEBJBE(A~~~~u~~) Company of India, Calcutta
SIlR1U.D. Laru Sun1 N. TAXEJA ( Mcr~tc )
Poysba Industrial Company Ltd, Bombay
DR H. MUK~ERJEE Department of Explosivea (Government of India),
Sex1 A. S. GHOS~AL ( Alternatr I ) Nagpur
SHEI S. 6. BHAJ~~AVA (Af&rn& II 1 Satrx P.V. NARAYANAA .
Saab K. B. GUPTA ( Altrrnu& ) Iodiao Institute of Packaging, Bombay
SHRX M. B. RAY~ADIA Indian Oil Corporation Ltd, Bombay SHSI T. S. VI~WANATHAN ( Abrnatr )
i
SEBI D. S. RATHORE All I;dnkEi Preserver’s Association ( Regd ),
Ssss H.C. LAL(~tVYla~~) SHBI K. M. Sasat Directorate of Vanaspati, Vegetable Oils and
Fats ( Ministry of Food 8t Civil Supplies ), New Delhi
Da I. A. SIDDIQI ( Altnnatr ) SH~I U. V. SEENOY
SHHI Z. A. SABIR ( &fernalu ) Zenith Tin Workr Pvt Ltd, Bombay
SHBI G. K. SOOD Vaoaspati Manufacturers’ Association of India, Bombay
Sliti~ K. S. SINGI Sun1 B. MAIIAPATI~A (Alfcmala)
Steel Authority of India Ltd, New Delhi
SJlr:l KI:L\VANT SIN011 Directorate General of Technical Development, New Delhi
SIIIU V.N.S.M~NIAN ( Allcrtlafc) SIWI I’. D. V.\SIIIST Directorate of Marketing and Inspection ( Ministry
SHRI R. J. VEI:MA ( Altcrtlale) of Rural Development), Faridabad
Sart~ I’. VE~I~I~AJU Central Food Technological Research Institute C CSIR 1. Mvsore
SHllI b. I>. IiAl2IA. Director ( MCl’D j
Dire&or Ge&ral,‘BIS ( Ex-oficio Membrr )
Secretary
SHIHI A.R. GULATI Joint Director ( MCPD ): BIS
Open Top Sanitary Cans Subcommittee, MCPD 12 : 6
Da S. C. CHAXRAVCJRTY Metal Box India Limited, Calcutta Members
SJJHJ A.G.SJ~RIMANGAR ( Altrrndr to Dr S. C. Clrakravorty )
2
( Conb’nwd an j~~gr 1 I )
M:9390(48rt1)-1s(n
Indian Starrdard
SPEClFICATION FOR ROUND OPEN TOP SANITARY CANS FOR
FOODS AND DRINKS
PART 1 TIWPLATE
( First Revision )
0. FOREWORD
0.1 This Indian Standard ( Part 1 ) ( Fit Revision ) was ado ted by the Bureau of Indian Standards on 24 ,July 1987, after the ,draft f! nalized by the Metal Containers Sectional Committee had been approved by the Marine, Cargo Movement and Packaging Division Council.
0.2 This Indian Standard, first publiihed in 1979, contained material and other requirementa for open top sanitary cana for thermally proceqsed foods only. It haa been revised in two parts, ‘Part 1 covering the tinplate requirements and Part 2 covering the sizes and general requirements of open top sanitary ( OTS ) cans. This revision alro includea the OTS cans for non-thermally proceased foods and drinks like synthetic beverages, infant milk foods, malted milk, instant coffee, instant tea, condensed and evaporated milk, etc, fat which the tin late re uirements are not as lcvere as for thermally pxxxssed fooda an B * battrial requirements drmks. have been thoroughly revised with respect to base plate composition and tincoating requirements. Tincoating requirementa have been specified according to the nature of the product and ita processing requirements. However, the canner ir advised to establish the suitability of the lacquer for his product through storage studier before ita aelection.
1. SCOPE
1.1 This standard ( Part 1 ) covers the rquirements for tinplate for round open top sanitary ( OTS ) cans used for the parking of thermally and non- thermally processed foods and drinks.
3
IS I 9396 ( Part 1) - 1997
2. TERMINOLOGY
2.1 For the purpose of this standard, the terms de&d in ‘IS : 1993=1982*, IS : 11104-1984t and IS : 9396 ( Part 2 )-1987$ shall apply.
3. TINPLATE, REQUIREMENTS
3.1 The cans shall be made of first grade ( prime, as defined in IS : 1993- 1982* ) electrolytic tinplatc of baseplate, MR or I., type with the chemical composition as under:
w. Element T__jie MH percentage
MOX
c @I3 Mn 0.60 P o-02 S O-05 Si O*O 1
CU 0.20
NATE - MR - Medium residual; L - Low metalloid.
3.1.1 For thermally and non-thermally processed ‘food products, MR type baseplate m:ly be used. Use of type 1, baseplate is recotnmcnded for highly agressive products and special applications.
3.2 Thplatc Thickness and Dimamion~ -A can shall be made of tinplate of thickness as specified in Tables 1 and 2 of IS : 9396 ( Part 2 )- 1987$. Alternatively, for export of thermally processed food cans, tinplate of lower thickness for the body may be used for beaded cans made from conventional tinplate or straight walled cans made from double reduced tinplate. The reduced body and end thickness shall be as agreed to bet-
‘ween the purchaser and the supplier. The tolerance and method of measurement of tinplate thickness shall be as given under 10.1 of 1s : 1993.1982*. Tolerance on linear dimension of the tinplate shall be according to 10.2 and 10.3 of IS : 1993-1982*.
*Specification for cold*reduced tinplate a&l cold-reduced blackplate ( Jtcand rtuiJior ).
tOlorsary of terms rrlating to open top rnnitary cans. $Spcrilication for round open top aavitary cans for foods and drinks: Part 2 Sizes
and gl3wral rcquirvtwnlr.
4
.1
I
M:Hl6(PUtl)-IlW
3.3 T&ont&m~~ - The minimum tincoatlhg for various products shall & as under:
a) The minimum &coating for fruit and vegetable products shaB be as given below:
Body - D 11*2/5*6 with tbc higher tinco&ing on the insideplain or lacquered, and lower tincoating on the outsid&uquer- cd or lithographed;
lhds - E 56/5-S both internally and externally lacquered. If internally plain ends arc to be used, then the tin coating shall be D 1 l-2/5*6 with the higher tincoating o&the inside and lower tincoating on the outside-lacquered CH lithographed.
b) For low and non-acidic products like fish and meat, the minimum tincoating .for the body and the ends shall be E 5;6/56 both internally lacquered and externally lacquered or lithographed.
c) For non-thermally pro~e+d foods like dairy products, coffee powder, instant tea, etc, tincoating ‘shall be E 2*8/2;8 both for body and ends. The inside may be plain or lacquered and the outside shall be lacquered or lithographed.
The tincoating grades given above correspond to tincoating mass in g/m* for electrolytic plate as given in Table, 1 of IS : 1993-1982*.
3.3.1 The can ends may also be made of tin free steel sheet lacquered externally and internally for non-thermally processed food cans.
3.4 Surface Piniab - The tinplate used shall be in bright finish with the surface roughness between 0.1 and O-3 micrometer CLA ( ccntre line average ). Tinpfate with stone finish with surface rou~hncss between 820 and 0.45 micrometer CLA may also be used. Plate shall also be free from major surface defects like white patches; matt patches, white powder, deep scratches, untinned spots, wood grain finish, patchy/excess ‘oil, quenching and water stains.
3.5 Tiu Grain Siac - For internally plain ‘cans with tincoating of 8 4 g/m’ and above on the higher tincoatin side, to be used for thermally processed and acidic/corrosive products, t !I e tin grain sixc of tincoating shall correspond to size No. 9 or.lcss numerically when determined in accord- ance with the method given in Appendix A.
3s Iron sohstioa v&m - The iron solution value where the inside tincoating requirement is 84 g]ms and above shall be 20 microgram ( Max ). The iron solution value shall be determined by the method given in Appendix B.
‘gPecificstion for cold-reduced tiaphte and cold-r&ced bl~kpl~ta ( J#J&
rmirirn).
5
3.7 lhrbcocDll--~8llr~rbrrllbcoilcd withaJttoruced ail or dioctyl scbacate. Oil film mas# on the tinplate ah8ll not be more th8n 12 mg/d ( both sides together ) and oil shall bc uniformly distributed on thcShWt%
Se9W&B - The tinplate may be subjected to pani- vuioptIWmcnt8srgealtobctwecnthe pur+scrand theauppli=. purivuiar- 311 with chrome level in the pauivation layer in the r8I@c do+ f @15 l&mgram/cm~ ia rccommendedw
9.9 The tin tc undcrfa3 aP
s&U meet the requirementa of rhapc as dctailcd IS: 19%1982*.
~.IoTbtthrpla#s~meesthercquinmurbgivenin8okIS:1993-1982* in~ofothcrmcchanicalpr0pc&J.
.GsAx?LWG
dT To asc&ain compkna with the requircmcntr of-& Indian Stand- ard the procedure given in 11.X .I and 11.1.2 of IS : 1993=1982* should be doptcd*
5. P-G AND MARKING
5.1 Tmplatc or tin frccstccl rhcct for OTS cans shall be packed as per d&silt given in 19 8nd I7 of IS : 1995-1982+.
5.2 A metal tag, giving the following information shal! be provided on the outside of bullc package to identify the contents
.S!lWCZME.NOFMETALTAC
CoilNo.andsoure : PacketNo. :
Sizeandthicknar : Tilnconting :
Tanper :
No.dshectspackai :
Net weight
Gmm weight
l Speciicatioa for coId-rtduced tbphte dsim ).
: . i
and cold-reduced blackplate (d
6
!W.l The material may ah be marked with the St&ard Mark.
NoTE - The use of the Standard h&ark is governed by tbe provisions of the Bureau of Indian Staodardr Act. 1986 and the Rules and IhuIatiollr made there- under. The Standard Mark odproductr covered by am I&an Standard conveys the amrance that they have been produced to comply w&b tbe req&emeotsof that standard under a well-delined system of inspection, testinS aad quality control which is devised and supervised by BIS and operated by the producer. Standard marked oroducts are also continuouslv checked bv BIS for cooformitv to tbat standard as a hrtber safe ard. Standard #k
Details of dot&ions, &der which a lima& for the use of the ar may be panted to manufacturers or produceto, may be obtained
from the Bureau of Indii Smadards.
APPENDIX A
( CZUUSG 3.5 )
METHOD FOR CHECKING OF TIN GRAIN SIZE
A-l. OUTLINE OF METHOD
A-l.1 Tin grain size is revealed by acid -etching of a prepared disc/panel of the sample in a test solution.
A-2. MATERIAL
A-2.1 Test Disc/Panel - A disc/panel of suitable size punched out from a hand press pi-epared by de-greasing with acetone.
A-2.2 Test Solution - A solution prepared by mixing 100 g of ferric chloride crystals and 0.5 to I.0 g of sodium sulphide dissolved in 1 litre of water.
__
A-3. PROCEDURE
A-3.1 Immerse the test disc/panel in the test solution for 5 to 15 seconds, take out .nd rinse in water.
A-3.2 Compare the crystal structure of the disc/panel, that is, revealed with those given in Fig. 1 and grade accordingly.
A-3.3 The correct numerical grade shall be No. 9 or less.
7
AP,PENDIX B ( t2tzu.w 3.6 )
iUETHOD’FOR DRPgRICIfNATION OF lirON sbI&‘tION VALW
B-1. OmLINE C@ METHOD
B-l.1 The iron solution value measures in micrograxps tl@ total wonnt of iron dissoIvtd when an area of 1935 ems of tinplate. surface b ex@ed to 50 ml of test solution for 2 hours at 27 f. 2*C,
R-2. MATERIAL
B-2.1 Test Disc - A tinplate disc of 50 mm diameter punched out by a hand press from the tinplatc in sheet fqrm in as’ received condition.
B-2.2 Test Solut&oss - A solution prepared by mixing the following:
a) 23 ml of 2.18 N sulphuric acid ( AR grade ),
b) 2 ml of 3 percent hydrogen peroxide [ AR grade ( 10 volume oxygen ) 1, and
c) 25 ml of 4 percent ammonium thiocyanatc ( AR grade ).
B-2.3 Standard Test Bottles - Bottles with 63 mm lip diameter.
B-3. PROCEDURE
lL3.1 Cathodically clean the tinplate disc in 1 percent sodium carbonate solution at a current density of 0.08 A/cm’ for 3,O seconds. Rinse the dti in distilled water and dry.
B-3.2 Place the disc in the cap of a standard test l+le and secure with PVC gasket.
Bs.3 Apply a thin layer of silicone grease ( Metroark 211 compound ) on the lip of the bottle to prevent leakage of the test soIution.
B-3.4 Screw the cap containing the teat disc firmly on to tht bottle.
R-3.5 Invert the bottle and allow to stand for 2. hours at 27°C ‘without ZtgitatiOIl.
E-3.6 Place the bottle upright, remove the apccimcn, add 1 ml of 3 per- cent hydrogen peroxide and swirl again.
B-3.7 Prepare a standard calibration curve by measuring the optical densities of solution of known iron concentrations.
B-3.8 Determine the iron content of the solution by colorimctric tccbni. que using the standard calibration curve for compa&on.
8
FIQ. I 1 STANDARD TIN GRAIN SIZES
As in the Original Standard, this Page is Intentionally Left Blank
18:9399(PIrtl)-1997
( Cbntinurdfiom $ap 2 )
Moalbm
SHRI SANJAY B~ATSA
Rqmtrnrg
Hindustan Tin Worka Pvt Ltd, Gboziabad San, J. B. KAFIL ( Altrrrotc )
SHIII H. C. BHATNAOAB In personal capacity (21 I, Wrst of Chord Rood, If Slam, II P&au, 15th ‘C’ Cross, Mahak&shmi Puram L&w Post, Bangnlo~e )
LT-COL K. R. DHAEMADH~ICARP Mioistry of Defence ( DCI ) SHBI H. S. MALL ( dltnnat~ )
DIBECTO~ Minii;ys Toad & Civil Supplies ( Department
DEFWTY DIB~c~P~~ ( d&ma& ) DBE. K. JAYASABAYAUAXU Mobo MeakinsLimired, Gbaziabad
SHRI D. K. Rae-1 ( Al&m& ) SEBI PEAD~ KVUAB KAYAN Tiaplate Fabricators Association, Cklc~tt8
SHIU SU~HIL KUMAB KAYAN ( Alfun& ) SFIBI M. M. L. KHULLAA~ Tioplate Co of India Limited, Jemrbedpur
SERX P. K. BA~P~~JZCE ( &matu ) Sam KULWA~ SIXWE Director Gcncral of Technical Development
(Personal Development Section), New Delhi SHRI V. N. S. MANIAN ( AUn~te )
DB A. G. Nnxs KURADA Suman Food Consultams, New Delhi Poysba industrial Co Ltd, Bombay Sam U. D. LAAD
Smtr N. TAIWJA ( Altnns& ) .%a~ DKEPAK MA~WAH
Sam B. K. SllWEAL ( AkmuU ) SEW P. V. NAU~YANAN
SmrK.B. &PTA (Alfmb) DE V. H. POTTY
Conwel Cons ( India ) Ltd, New Delhi
Indian Institute of Packaging, Bombay
Central Food Technological Research Institute ( CSIR ), Mysore
Da M. MAE~DEVAH ( Ahmalt? ) Sasr D. S RATEO~E
Sam H. c. LAL ( ohm.& ) SEW SosarL SHABAD
Smu RAM AV~AE ( Akmatr ) San1 u. v. SEEsOY
SBEI Z. A. SABIB ( Alternat: ) S~nx G. S. SEUlCLA
All Indii Food Preservers’ Association ( Regd ), New Delhi
K. R. Steel Union Limited, Bombay
Zenith Tin Works Pvt Ltd, Bombay
Agricultural Marketing Adviser to the Govem- ment of India ( Ministry of Rural Develop- ment ), Faridabad
11
INTERNATlONkt
68~0 Units
Quantity
Length Mass Time Electric current Thermodynsmlc
temperature Luminous Intensity Amount of substance
Supplomontuy Unlta Quantity
Plane angle Solid angle
Oarlvad Unit*
Qwnti&
FOfCS
Energy Power Flux Flux density : Frequency Electric conductancr Elect romot lve. force Pressure, rtress
SVSTEM OF UNITS ( 81 UNITS.)
metre kilogram second ampere kelvin
candelr mole
Unit
steradian
Unit
newton joule watt weber tesla hertz siemens volt parcel
SYlRkOl
m
kg 8
A K
Cd
mol
Symbol
rad sr
Symbol
N J W
Wb T HZ s V Pe
Udnitton
1 N - 1 kg.m/Z 1 d = 1 N.m 1 W - 1 d/s 1 Wb - 1 V.s 1 T - 1 Wb/m* 1 Hz =lc/s(s---l) 1 S -1 A/V 1 V-lW}A 1 ?a I 1 N/m’
BUREAU OF INDIAN STANDARDS
Headquarters; Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002 Telephones : 331 01 31, 331 13 75 Telegrams : Manaksanstha
( Common to all offices)
Regional Oflces: Central :
*Eastern :
Northern :
Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI-110002 1 /14 C.I.T. Scheme VII M, V. I. P. Road, Maniktola, CALCUTTA 700054 SC0 445-446, Sector 35-C, CHANDIGARH 160036
Southern : C. I. T. Campus, MADRAS 600113
twestern : Manakalaya, E9 MIDC, Marol, Andheri (East), BOMBAY 400093
Branch Ofices: ‘Pushpak’ Nurmohamed Shaikh Marg, Khanpur,
AH MEDABAD 380001 SPeenya Industrial Area, 1 st Stage, Bangalore Tumkur Road
BANGALORE 560058 Gangotri Complex, 5th Floor, Bhadbhada Road, T. T. Nagar,
BHOPAL 462003 Plot No. 82/83, Lewis Road, BHUBANESHWAR 751002 53/5, Ward No. 29, R. G. Barua Road, 5th Byelane,
GUWAHATI 781003 5-8-56C L. N. Gupta Marg ( Nampally Station Road),
HYDERABAD 500001
RI4 Yudhister Marg, C Scheme, JAIPUR 302005
117/418 B Sarvodaya Nagar, KANPUR 208005
Patliputra Industrial Estate, PATNA 800013 T C. No. 14/1421, University P.0 , Palayam
TRIVANDRUM 695035
Inspection Office (With Sale Point) : Pushpanjali, 1st Floor, 205-A West High Court Road,
Shankar Nagar Square, NAGPUR 440010 Institution of Engineers ( India ) Building, 1332 Shivaji Nagar,
PUNE 411005
*Sales Offke in Calcutta is at 5 Chowringhee Approach, P.O. Princep Street, Calcutta 700072
tSales Office in Bombay is at Novelty Chambers, Grant Road, Bombay 400007
SSales Office in Bangalore is at Unity Building, Narasimharaja Square, Bangalore 560002
27 68 00
89 65 28
22 36 71
Printed at Simco Printing Press. Delhi. India
Telephones
1 331 01 31 3311375
36 24 99
C 21843 31641
r 1: ‘2: :; I 41 2916 6329295
I: 26348 26349
[ 38 49 55 38 49 56
66716
5 36 27 3 31 77
23 1083
1 63471 69832
[ 21 68 76 21 82 92
62305
1 621 04 621 17
2 51 71
52435
I .I
-._