isgec company profile dsc
DESCRIPTION
ISGEC Company profile.TRANSCRIPT
ISGEC HEAVY ENGINEERING LTD. (FORMERLY ISGEC JOHN THOMPSON)
COMPANY PROFILE
• Ranked among top 300 companies in India ( ET Fortune 500 listings )
• Group Turnover over US$ 500 Million
• Total Employee Strength over 5500.
• 80 years in Business, 48 years in Boilers
• Strong presence in Captive Power Plants
• Supplied over 600 High Pressure Boilers.
Overview of Isgec
Utility BoilersBoilers
Sugar Machinery
Power PlantsCFBCAFBC,
TG & Biomass Oil & Gas
WHRB, MSWVinasse
Pulverized Coal Fired Boilers
Turnkey Sugar Plants
PED
Isgec Heavy Engineering Limited
Contract Manufacturing
Castings: Steel & Iron
Presses: Mechanical & Hydraulic
Isgec – Hitachi Zosen JV
EPC
Pressure Vessels & Heat Exchangers
Pollution Control Equipments (ESP)
Products & Services
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877
130
1200
144
1363
364
1764
504
1810
315
2442
799
2749
1240
0
500
1000
1500
2000
2500
3000
2006 2007 2008 2009 2010 2011 2012
Turnover
Exports
$ 500 Millions
$ 225 Millions
Financial Year: October - September
Rs. In Crores Growth Over Years
NoidaHO & Isgec Offices in Suburb of New Delhi
YamunanagarMain Plant & Sugar Mill
200 km (125 Miles) from New Delhi
Muzaffarnagar115 km
(71 Miles) from New Delhi
Chennai• Design Centre • Regional Mktg
KolkataRegional Mktg.
DahejOur Coastal Plant
Mumbai Branch Office
INDIA
Bay of BengalArabian Sea
International Offices:• California, USA• Dusseldorf, Germany
70 International Agents
New Delhi
Pune• Design Centre • Regional Mktg
Bawal 100 km (62 Miles)
from New Delhi
BhubaneshwarRegional Mktg.
Ratangarh200 km (125 Miles) from
New Delhi
Locations
75 Countries across 6 Continents
Venezuela Vietnam Yemen ZimbabweZambiaUzbekistanUK USA
China Colombia Czech Republic Dominican Republic Ecuador EgyptCyprusChileCanada
France GermanyEl Salvador Honduras India Indonesia IranGuyanaFinlandEthiopia
Japan JordonIraq Kazakhstan Kuwait MalaysiaKenyaJamaicaItaly
Syria Tanzania Thailand Trinidad & Tabago Turkey UgandaUAESwedenSudan
Oman PakistanMauritius PhilippinesPeruNigeriaNepalMozambiqueMalta Mexico
Sri lankaRomania Saudi Arabia Singapore South KoreaSouth AfricaSenegalQatar Spain
Argentina Australia Bahrain Bangladesh Barbados Bulgaria CambodiaAlgeria BrazilBosnia
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Isgec – Global Presence
36 Countries
USA
Guatemala
Barbados
Brazil
Chile
Colombia
Guyana
Sudan
Uganda
Kenya
Tanzania
Zambia Mozambique
Mauritius
Ethiopia
Bangladesh
India
Pakistan
Malaysia
Vietnam
Indonesia
Philippines
Thailand
Senegal
Spain
Sierra Leone
Trinidad and Tobago NicaraguaEl Salvador
Honduras
Dominican Republic
UAESaudi Arabia
China
Boilers & Power Plants
PRODUCT RANGE
Boilers
170 TPH TG Boiler for Mumias Sugar Company Ltd., Kenya 100 TPH CFBC Boiler for Nirma Ltd. India.
105 TPH AFBC Boiler at Gujarat Flurochemicals Limited, India 140 TPH Oil Fired Boiler for M/s Kochi Refinery, India
Industrial Segment:
• Circulating Fluidized Bed Combustion Boilers*
• Travelling Grate Boilers for Bagasse and Biomass.
• Atmospheric Fluidized Bed Combustion Boilers.
• Oil & Gas Fired Boilers – Field Erected & Package Type *
• Slop / Vinesse Fired Boilers
• Waste Heat Recovery Type Boilers.
• Waste to Energy
*In Collaboration with Foster Wheeler, USA.
Utility Segment:
• Pulverized Coal Fired Boilers* – Subcritical & Supercritical
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Product Range
Boilers
Mid Siam Sugar Co. Ltd.,Thailand
Boilers
Product Range includes: • Biomass & Bagasse Fired Boilers – up to 250 TPH • Oil & Gas Fired Boilers: Field Assembled – up to 200 TPH• Oil & Gas Fired Boilers: Package Type – up to 260 TPH• CFBC Boilers – up to 400 TPH• AFBC Boilers – up to 160 TPH• PC Boilers – Sub Critical & Super Critical• Deaerators & Spares
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Boilers - Fuels
• Wood Chips
• Olive Wood Trimmings
• Coconut Shell
• Groundnut Shell
• Subabul Wood
• Red Gram Husk
• Bengal Gram Husk
• Cashewnut Shell
• Woody Biomass
• Cane Top & Trash
• Cane Pith
• Other agricultural wastes, individually or in combinations
• Coal
• Oil, Natural Gas and Bio-Gas
• Slop/ Vinasse (Distillery Spent Waste)
Major Customers across Industries
• Sugar Industry- White Nile Sugar, Sudan- Magdalena Sugars, Guatemala- EID Parry Group, India
• Cement Industry- Fujairah Cements, UAE- Jaypee Cements, India- Dalmia Cements, India
• Oil & Refinery Industry- Petrobras, Brazil- Kochi Refinery, India- HPCL, India
• Chemical & Fertilizer Industry- National Fertilizers, India- Hindustan Fertilizers, India
• Utility / IPP- Aldebaran Energia, Spain- Long View, USA- Adani Power, India- Vithai BioPower, Thailand
• Steel & Metal Industry- Bhusan Steel, India- Hindalco Industries, India
• Distillery Industry- Mumias Sugar, Kenya- Dharni Sugar, India- NV Distilleries, India
• Paper Industry- Arab Paper, Saudi Arabia- BILT Paper, India
- SectorsBoilers
30.4 MW Power Plant (Bagasse Fired)Zambia Sugar Plc, Zambia
Power Plants
Range:up to 100 MW
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Range:
• Complete Sugar Plant up to 30,000 TCD
• Milling plants up to 50” x 100”
• Energy efficient Process house equipments for
Raw, Plantation white & Refined sugar manufacturing.
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Supplied-Over 350 Mills
- Over 70 Sugar Plants and Major Expansions across 35 countries
45” x 90” MillXinavane, Mozambique
(Owned by Tongaat Hulett, South Africa)
Sugar Plant & MachinerySugar Plant & Machinery
Sugar:Long experience in supplying green field sugar plants & doing up-gradation of sugar plants for major Indian customers:- HPCL, Bajaj Group, Balrampur Group, Shree Ram Ind. Enterprise Ltd., Dwarikesh & Mills in the Cooperative Sector
Sugar Plant & Machinery
Complete Sugar PlantDaund Sugar Ltd., India
- Sectors
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Lavalin, Canada for PDO, OmanPressure Vessel: weight-210T length-12.5 M
Process Plant Equipment
Reliance, JamnagarTube Bundles – assembly under progress
Products include: • Reactors • High Pressure Vessels • Shell and Tube Heat Exchangers • Columns and Towers • High Pressure Boiler Drums • Boiler Pressure Parts
Materials include:• Monel• Cupro Nickel• Brass• Clad Steels
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• Cr-Mo Alloy Steels• Duplex Stainless Steels• Stainless Steels• Carbon Steels
Oil and Gas:Supplies to major / Fortune 500 Indian customers:- Indian Oil Corporation, Reliance, Bharat Petroleum, Hindustan Petroleum, Gail, etc.
Through consultants:-Toyo, Jacobs, Uhde, Engineers India Limited, Lurgi, Technip, Fluor, etc.
Products:- Reactors, Hot HP Separators, Coke Drums, Helix Exchanger, etc.
EIL, India for HPCL, MumbaiCCR Platform Reactor: length-43M; weight-125T
Process Plant Equipment
IOCL, Panipat, IndiaAtmospheric Column & Vacuum Column (Site Fabricated Columns )
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- Sectors
Fertilizers:Supplies to almost all major customers:- IFFCO, Kribhco, GNFC, NFL, Tata Chemicals, Chambal Fertilizers, etc.
Products:- LT Shift Convertors, Secondary Waste Heat Exchangers, BFW Pre Heater, etc.
Process Plant Equipment
Burrup Fertiliser, Australia:Heat Exchanger
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- Sectors
Process Plant Equipment
Product: Liquified Gas Containers
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The largest manufacturer of Ton Containers in the worldOver 100,000 Containers to 52 Countries
Patents awarded for design& techniques for manufacturing of Containers• US Patent • Chinese Patent • Indian Patent • Mexican Patent
Safety & reliability backed by • Finite Element Analysis • Destructive Testing on Prototype models • 100% X-ray
ThyssenKrupp, India1000T & 800T Press Lines
Presses: Mechanical & Hydraulic
Products include:
Mechanical Presses(up to 3000 T)• Transfer Presses• Tandem Press Lines • Presses for Progressive Tooling • Blanking Press Lines
Gap Frame Presses from 25-250 T
CIE Automotive, Spain2500 T Transfer Press Line
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Hydraulic Presses• Double & Single Action Presses up to 3000T• Presses (Wood & Panel industry) up to 7000T
Automobile: Supplies to major OEMs & Tier 1 suppliers of Auto Industry- Suzuki, TATA, Mahindra, Honda, Ford, Bellsonica, Bajaj, Ashok Leyland, JBM etc.
- Proven track record for supplying over 2,700 Metal Forming Presses
Presses: Mechanical & Hydraulic
TATA Motors, India100T Die Spotting Press
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- Sectors
Force Motors, India2000T Hydraulic Press
Ladle Turret for 2 ladles - 165 T eachDesign : SMS Demag
Contract Manufacturing
Thin Slab Caster SegmentDesign : SMS Demag
Experience: Over 15000 Tonnes of Mechanical Equipment made tocustomers design covering fabrication, machining & assembly of:
Metallurgical Industry• Hot / Cold Rolling Mills• Processing Lines• Continuous Slab / Billet / Bloom Casters• Gas Cleaning Plants & Sinter Plants
Hydro Electric Power Industry• Radial & Vertical Gates• Penstocks• Stop Logs • Trash Racks• Turbine Housings
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Supplies to international consultants:- IHI, MHI, SMS Demag, Paul Worth, etc.
GE Hydro- Canada
Steel Castings
Andritz- VA Tech, Flovel
Products include Castings in:
Creep Resistant SteelsStainless SteelsAlloy & Carbon SteelsAlloy & Nodular Irons
Capacity: 500 MT/Month
Weight Range: up to 50 MT single piece
Maximum Size:8 M x 8 M x 4 M
Tyco FCT, France
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Runner Hub
Steel Castings
Guide Vanes
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Energy: Supplies - Steel Casting to turbine OEMs:- Alstom, Siemens, Ansaldo, Toshiba, Skoda, BHEL, GE, VOITH, VATech, etc.
- Sectors
Casing
MANUFACTURINGFACILITIES
Manufacturing Facilities
Location Products
Yamuna Nagar Drums, Pressure Vessels, Heat Exchangers, Presses, Steel Plant Equipment & CI castings
Rattangarh Panels & Coils
Dahej Pressure Vessels & Drums
Muzaffarnagar Special Castings
Bawal Small Presses
Yamunanagar Rattangarh Dahej - 1 Dahej - 2
Total Area (sq.m) 180,000 50,000 202,350 240,000
Covered Area (sq.m) 95,000 16,650 16,500
Greenfield Plot
on Water Frontfor Future Expansion
Crane Capacity (max.) (MT) 200 20 300
Open Yard Fabrication (sq.m) 4,000 8,000 15,000
Drum Thickness (max.)Hot RollCold Roll
200 mm90 mm
Exclusive for Coils - 6600
MTPanels – 2200 nos.
Piping – 4400 MT
per annum
300 mm175 mm
Weight (max.) (MT) 250 1000
Diameter (max.) (mm) 5,000 9,000
Manufacturing Infrastructure- Boilers
Isgec, Yamunanagar - Works
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Isgec, Dahej, Gujarat – JV Isgec Hitachi Zosen Ltd.
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04/11/2023 31
Few critical equipment under execution at Isgec Hitachi Zosen JV
Equipment Client Weight (MT) Features
Ethylene Oxide Reactor
Reliance Industries, India 375 Low Alloy Steel. First Tubular Reactor for Petrochem plant. Only L&T in India is qualified.
Ammonia Convertor
IOWA Fertilizer Project, USA to KBR’s Technology.
750 Shell in multilayer construction. World wide only 4 fabricators have this technology .
Urea Stripper Urea Plant of Chambal Fertilizer, India to Toyo’s technology.
150 Higlhy corrosion resistant Cr-Ni-Mo alloy tubes
Ammonia Convertor
YPFB Fertilizer project Bolivia to KBR’s technology.
543 Shell in multilayer construction
Urea Reactor YPFB Fertilizer project Bolivia to Toyo’s technology
200 High strength, multi layer Carbon steel shell. Inside lined with Duplex steel liner
Reactors Saipem for Jazan Refinery project Saudi Arabia
775 Low Alloy Steel 21/4 Cr- 1Mo. Shell - 199mm thick
U.P. Steels, Muzaffarnagar
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Manufacturing Facilities – Drum Shop
Manufacturing Facilities – Tube Shop
• Carbon Steels
• Low Alloy Steels (T-11 and T-22)
• High Alloy Steels (T-91)
• Stainless Steel (TP304, TP347)
Manufacturing Facilities
Vertical Turning LatheH – 3.2 m, Dia – 6.2 m
Korea Gun DrillX -3500 mm, Y – 3000 mmThk – 1000 mm
Manufacturing Facilities
ESSC O/L on Head Twin Head ESSC O/L in Shell
Alloy Steels- Cr-Mo Steels- P3, P4, P5A, P5B, P9- P91, P22 & P11- T91, T22 & T11- 2¼Cr 1Mo - step cooling & impact at -180C- 5Cr ½Mo with impact at -50C
Exotic Materials- Monel- Cupro Nickel- Incoloy 825- Inconel 625
Cladded CS &AS- SS Clad- Monel Clad- Duplex- Inconel Clad
Stainless Steel- Duplex/Super- Duplex- Super Austenitic- Austenitic & Ferritic
Over 300 Qualified Welders
ASME
BS IBR
Manufacturing Facilities – Welding
Manufacturing Facilities – Welding
Tube to Tube Sheet Orbital Welding
Automatic Nozzle to Shell Welding
Manufacturing Facilities – Heat Treatment
Furnace max. size: 20m x 8m x 8m
Manufacturing Facilities – Fabrication
Package Boiler under Fabrication
6Mev Linear Accelerator
for Radiography
up to 350 mm thick
Manufacturing Facilities – Testing
Jarrell-Ash Spectrometer
UP GRADED MANUFACTURINGCAPABILITIES – NEW FACILITY
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New Facility for Boilers
• Automatic Plant• TUBES in PRODUCT out.• 100 % Shot blasting • Online real time
inspection.• Multihead SAW moving
panel welding machines• PLC operated heat-
treatment furnace• Hydro testing up to 600
Kg/ sq.cm g.
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Coil Shop
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Panel Shop
Automatic Tube Cutting & Preparation
Straight Tube Welders
Real Time Radiography
Swage Machine
Panel Welder
Panel Bender
EPC CAPABILITIES
EPC CAPABILITIES
• In-house Engineering Team for Design, Detailing and Integration for the following systems:
– Steam Generator Island – Steam Turbine Island
– Plant Water System – Fuel Handling System
– Ash Handling System – Plant Electrical
– Control & Instrumentation – Civil & Structural
– Plant piping
• Dedicated EPC Project Management Team
• Dedicated Construction Management Team.
• Experience in Global Sourcing
• Collaborative Approach with Associates for Critical Bought-outs.
• Commissioned ~ 215.4 MW with Max. unit size of 36 MW.
• Under execution -386.9 MW with Max. unit size of 33 MW
WHY ISGEC FOR EPC?
EPC CAPABILITIES
END TO END SOLUTION PROVIDER
• Topography Survey
• Soil Investigation
• Water Analysis
• Fuel Analysis
• Land Leveling, Boundary Walls, Fencing
• Engineering Services
– Preliminary Engineering– Basic Engineering– Detailed Engineering – Erection, Testing and Commissioning– Drawing and Documents– Training
• Project Management
• Procurement.
• Civil Services
• Erection Services
• Commissioning Services .
• Performance Test
EPC Design Centre at Chennai with 90 Engineers
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EPC CAPABILITIES
Responsibilities of EPC Design Center
Proposal Engineering & Cost Estimation
Project Basic & Detailed Engineering
Project Conceptualization & Development
Standardization to reduce repeat engineering
Developmental Activities for new technologies
Documentation, Training, Quality and IT
EPC CAPABILITIES
Plant Layouts
Heat and Mass Balance Diagrams
Water Balance Diagrams
Sizing and Specifying Boiler inputs.
Specifying and reviewing STG
Sizing and Specifying Water Systems like Storage Tanks, DM Plant and Cooling tower.
Sizing and specifying Fuel Handling Plant including Layouts
Sizing and Specifying Ash Handling Plant
Sizing, Stress Analysis and BOQ preparation of complete Plant Piping
Sizing and Specifying Complete Plant Electricals and over head Transmission line
Engineering and specifications for Instrumentation and Control System and Interfacing.
Civil Engineering, BOQ preparation and Specifying Civil Works along with water intake system
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Engineering Capabilities
EPC CAPABILITIES
DESIGN & ENGINEERING
04/11/2023
Manpower Assets
• Design Managers – 37
• Design Engineers – 200
• Draftsman – 150
• Checkers – 50
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Design Capability
Engineering Staff - 437
Design CapabilitiesDesign & Engineering
Latest Software Used
• Drafting – Auto CAD 2010
•Design Softwares• Cadison• Solid Works 2010• Prosteel 3D• CAD Works• Plant Design• Structure Modeling• 3 D Modelling
• Electric Circuits• Xelec• E Plan
Software Available for Ladder Diagrams of most of the PLC manufacturers including Telemechanique, Siemens, Allen Bradley, Mitsubishi
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PDM SESSION – DOCUMENT CONTROL
3 D Model of 24000 TCD process house for Whtie Nile Sugar Company, Sudan
3 D Modeling
Design & Engineering
Design & Engineering
Finite Element Analysis
Design Capabilities
Flow dynamic Analysis-ANSYS Version 12
Document ManagementSystem
- WINDCHILL 9.0 PDMLink
After flow modelingBefore flow modeling
Design CapabilitiesDesign & Engineering
PROJECT MANAGEMENT
HIGHLIGHTS Dedicated Project Management Group .
Customer and site requirements are understood.
Planning and Scheduling on MS Projects & Primavera
Centralized ERP System (BaaN)
Project Planning and Critical Path Analysis
Project Based Team (PBT) reviews through Construction Linked Plan (CLP)
Regular Reviews with Customer, Vendors & Contractors
Site Reviews
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Video conferencing for reviews
Project Alerts
Separate Cell for Procurement
Dedicated vendors for critical parts.
Supplies as per Construction Linked Plan (CLP).
ERP working for online monitoring of procurement, manufacturing & supplies
Field Expeditors to ensure deliveries in India and overseas
HIGHLIGHTS
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PROJECT MANAGEMENT SYSTEM – ERP BaaN
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INDENT SUMMARY SESSION ERP BaaN
QUALITY CONTROL
Quality
Synopsis
• Aim to achieve the objective of attaining standards of quality equal to the best in the world
• All goods and services whether procured or supplied shall be of good and specified quality
• Quality as defined shall be attained even at higher cost
• Every failure of quality policy shall be thoroughly analyzed and reported to Top Management
Quality
• Quality Management Systems conforming to ISO 9001 : 2008
• Centralized Quality Department
• Inspection at Vendor’s Works as per approved Quality Plans
• Manufacturing of Pressure Parts under Lloyds Appraisal.
• Third party / Client inspections as required
• Field Quality reviews
• Review of processes and objectives
• Feedback & continuous quality improvements• Internal & External Audits
Quality Management
Quality
• ISO 9001:2008 Approval by Lloyds Register of Quality Assurance
• ASME ‘S’ ‘U’ ‘U-2’ & ‘U-3’ Stamps
• ASME ‘N’ Stamp
• ‘R’ Stamp
• ‘NB’ Stamp
• Approval by Lloyds as a Class I fabricator of Fusion Welded Pressure Vessels up to 200 mm (8”) thickness
• China Safety Quality License
• ISO 14001 : 2004
• OHSAS 18001 : 1999
Quality, Safety and Environment
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HEALTH & SAFETY
Health & Safety
Health & Safety
Health & Safety
LOGISTICS MANAGEMENT
Logistics Management – Planning & Supply Management
• Dedicated Logistics Cell
• Logistics Tie up with reputed shipping companies i.e. Bertling Logistics / LP Logistics
• Officers of Logistics Companies stationed at our Office
• Logistics Companies render following logistics services:
- Inland Transportation in India.
- Shipments from India to other countries.
- Warehouse Management.
- Meet & Greet Services
Logistics Management
Barging Operations of Pressure Vessels from our Dahej Plant
Logistics Management – Packing & Forwarding
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Construction & Commissioning
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Highlights Dedicated site management team. ERP Connectivity to site. Expert supervisory team of Isgec. Adequate cranes and tools including tower cranes. Adequate skilled manpower. Quality & Safety engineer availability full time at site. Proper site storage and security. Covered storage for critical items such as refractory, insulation and
instrumentation. Own contingent of HP welders, pressure parts fitters and mill right fitters as
fall back option. Utmost attention to alignment of panels during erection. Visit of our CFBC Core Team to site during critical stage of installation. Refractory expert deployment to site during application. Expert
commissioning team including Electrical, Instrumentation, Mechanical and Refractory experts.
Dedicated After Sales Team for spares & services.
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Transportation of Combustor Panels in Steel Crates
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Stacking of Pressure Parts at Site
Boiler Under Construction
Boiler Under Construction
Boiler Under Construction
GLOBAL PRESENCE
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Customer Country Project Details
M/s Vithai Biopower Ltd. Thailand
Travelling Grate Boiler1 x 50 TPH,43 Kg/cm2 g 455 Deg C Vaithai Grass and Wood Chips Fired Boiler
Kampangpetch Bio Energy Co. Ltd Thailand
Travelling Grate Boiler3 x 150 TPH,40 Kg/cm2 g 450 Deg C Bagasse fired Boiler
Sukhothai Bio Energy Co.
Ltd. Thailand
Travelling Grate Boiler3 x 150 TPH,40 Kg/cm2 g 450 Deg C Bagasse fired Boiler
Khon Kaen Sugar Co. Ltd Thailand
Travelling Grate Boiler4x 150 TPH, 70 Kg/cm2 g 510 Deg C Bagassefired Boiler
Experience in South East Asia
Customer Country Project Details
Mitr Phol Sugar Corporation
Limited. Thailand
Travelling Grate Boiler1 x 95 TPH, 60 Kg/cm2 g 500 +/- 5 Deg C Bagasse Fired Boiler
San Carlos Bio Energy Inc (Bronzeoak Philippines). Philippines
Travelling Grate Boiler1 x 45 TPH, 67 Kg/cm2 g 510 +/- 5 Deg C Bagasse and Wood Chip Fired Boiler
Sugar Plant and Ethanol Plant67.2 TCH Raw Syrup Plant with 125 KLPDEthanol Plant
JGC Philippines Inc Philippines
Travelling Grate Boiler1 x 95 TPH, 67 kg/cm2 g 480 Deg C Bagasse Fired Boilers
Phung Hiep Cane Sugar Factory
Vietnam Sugar PlantComplete Sugar Plant of 2000TCD
Experience in South East Asia
Customer Country Project Details
Phung Hiep Cane Sugar Factory Vietnam 300 TPD Sugar Refinery
Biscom Philippines Cane Mills and Process House equipment
PT Gunang Madu Plantation Indonesia
Dumping Grate Boiler1 x 120 TPH, 20 kg/cm2 350 Deg C Bagasse Fired Boilers
Engcon, San Jose I Power, Philippines
Philippines Travelling Grate Boiler1 x 52.5TPH, 52 Kg/cm2 g 480 Deg C Rice Husk Fired Boiler
Experience in South East Asia
Customer Country Project Details
Aldebran S.A. Spain 28 TPH Biomass fired Travelling Grate Boiler
Fujaraiah Cement Ltd UAE 2 Nos 90 TPH Coal fired AFBC boilers
Arab Paper Manufacturing Co. Saudi Arabia3 x 16.5 MW Co-Generation Plant with Oil & Gas fired Boilers
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Experience in Middle East & Others
Experience in Latin America
(Total Order Booking in Latin America Over USD 270 Million in last 4 Years)
Customer Country Project Details
Lizitex S.A. Guatemala
Power Plant61 MW Complete Power Plant (Turbo- Generator by Client) with 1 x 220 TPH, 109 Kg/cm2 g 540 Deg C Bagasse and Coal fired Travelling Grate Boiler
Enka De Colombia Colombia
Power Plant14 MW Complete Power Plant (Turbo-Generator by Client) with 1 x 62 TPH, 66 Kg/cm2 g 500 Deg C Coal fired AFBC Boiler
Ingenio Magdalena S.A. Guatemala
Travelling Grate Boiler1 x 220 TPH, 109 Kg/cm2 g 540 Deg C Bagasse and Coal Fired Boiler
Ingenio Palo Gordo S.A. Guatemala
Travelling Grate Boiler1 x 165 TPH, 109 Kg/cm2 g 540 Deg C Bagasse and Coal Fired Boiler
Ingenio La Union S.A. Guatemala
Travelling Grate Boiler1 x 165 TPH, 109 Kg/cm2 g 540 Deg C Bagasse and Coal Fired Boiler
Experience in Latin America
Customer Country Project Details
Ingenio Agricola Industrial Santa Ana S.A. Guatemala
Travelling Grate Boiler1 x 220 TPH, 109 Kg/cm2 g 540 Deg C Bagasse and Coal Fired Boiler
Biomass Energy S.A.(Repeat orders from Magdalena Group)
GuatemalaTravelling Grate Boiler2 x 220 TPH, 109 kg/cm2 g 540 Deg C Bagasse and Coal Fired Boilers
Al Caravan Bio Energy Project
ColombiaTravelling Grate Boiler1 x 180 TPH, 70 Kg/cm2 g 515 Deg C Bagasse Fired Boiler
Ingenio Risaralda S.A. Colombia
Travelling Grate Boiler1 x 159 TPH, 70 Kg/cm2 g 515 Deg C Bagasse and Coal Fired Boiler
Ingenio Chaparrastique S.A. de C.V. El Salvador
Travelling Grate Boiler 1 x 220 TPH, 109 Kg/cm2 g 540 Deg C Bagasse and Coal Fired Boiler
Experience in Latin America
Customer Country Project Details
Compania Azucarera Tres Valles S.A. de C.V. Honduras
Travelling Grate Boiler1 x 60 TPH, 66 Kg/cm2 g 500 Deg C Bagasse Fired Boiler
Compania Azucarera del Sur S.A. Nicaragua
Pin Hole Grate Boiler1 x 150 TPH, 85 Kg/cm2 g 515 Deg C Bagasse Fired Boiler
Compania Azucarera del Sur S.A. Nicaragua
Pin Hole Grate Boiler1 x 150 TPH, 85 Kg/cm2 g 515 Deg C Bagasse Fired Boiler
Consorcio Naviero Nicaraguense S.A. Nicaragua
Pin Hole Grate Boiler1 x 160 TPH, 85 Kg/cm2 g 515 Deg C Bagasse Fired Boiler
Ingenio Panuco SAPI De CV Mexico
Pin Hole Grate Boiler1 x 200 TPH, 85 Kg/cm2 g 540 Deg C Bagasse Fired Boiler
Experience in Latin America
Customer Country Project Details
Petroquimicasuape (A Petro brass Group Co.) Brazil
Oil & Gas Fired Boilers2 x 100 TPH, 100 Kg/cm2 g 510 Deg C Oil and Gas Fired Boiler
Calesa Group Panama PanamaTechnical Study for rehabilitation of existing Sugar Plant and new Cogen Plant
Manuelita S.A. Colombia Technical Study for rehabilitation of existing Sugar Plant
Empresa Agroindustrial Laredo S.A.A. Peru Technical Study for rehabilitation of existing Sugar Plant
Customer Country Project Detail
Kwale International Sugar Co. Ltd KenyaComplete Sugar Plant3000 Tons of Cane Per Day with 18 MW Cogeneration
Consolidated Farming Ltd. Zambia
Complete Sugar Plant1650 Tons of Cane Per Day
Expansion of Sugar Plant2500 Tons of Cane Per Day from 1650 Tons of Cane Per Day
Sugar & Allied Industries Limited UgandaComplete Sugar Plant 1650Tons of Cane Per Day with 12MW Cogeneration
Butali Sugar Company Ltd. KenyaComplete Sugar Plant1650 Tons of Cane Per Day
(Total Order Book in Africa - Over USD 750 million in last 9 Years)
Presence in Africa’s Sugar / Ethanol Sector
Customer Country Project Detail
Kibos Sugar Company Ltd. KenyaComplete Sugar Plant1650 Tons of Cane per day
Transmara Sugar Ltd. KenyaComplete Sugar Plant1250 Tons of Cane per day
White Nile Sugar Company Sudan
Process / Boiling House 24000 Tons of Cane per day Complete Process House (part of Greenfield Sugar Plant Project)
Wonji Shoa Sugar Factory EthiopiaCane Milling Plant6250 Tons of Cane per day
Kenana Sugar Company Sudan
Modernization & ExpansionOf existing 28,500 Tons of Cane per day Sugar Plant in Phases
Presence in Africa’s Sugar / Ethanol Sector
Customer Country Project Detail
Addax Bio-energy Ltd.Sierra
Leone
Complete Cogeneration Plant 32 MW with 2 Nos. 80 TPH, 68 Bar (a), 485 oC Bagasse Fired Boilers
Addax Bio-energy Ltd.Sierra
Leone
Cane Milling Plant5000 Tons of Cane per day
Nakambala Sugar Ltd (part of Illovo Sugar, South Africa) Zambia
Cogeneration Plant30.4 MW with 1 No. 160 TPH, 32 kg/cm2(g), 500 Deg oC Bagasse Fired Boiler
White Nile Sugar Company Sudan
Boilers4 X130 TPH, 60 kg/cm2(g), 500 oC Bagasse Fired Boilers
Kakira Sugars Ltd. UgandaBoiler160 TPH, 67 kg/cm2(g), 515 oC Bagasse Fired Boiler
Presence in Africa’s Sugar / Ethanol Sector
Presence in Africa’s Sugar / Ethanol Sector
Customer Country Project Detail
Mumias Sugar Company Ltd. Kenya
Boiler22 TPH, 45 kg/cm2(g), 400 oC Vinasse (Distillery Spent Wash) Fired Boiler
Mumias Sugar Company Ltd. KenyaBoiler170 TPH, 87 kg/cm2(g), 515 oC Bagasse Fired Boiler
Campagnie Sucriere Senegalaise (part of Mimran Group, Switzerland)
SenegalBoiler150 TPH, 43 kg/cm2(g), 400 oC Bagasse Fired Boiler
TPC Ltd. ( part of Ciel Agro Group, Mauritius)
TanzaniaBoiler90 TPH, 45 kg/cm2(g), 400 oC Bagasse Fired Boiler
Kakira sugar Works Ltd. UgandaBoiler2 Nos. 50 TPH, 45 kg/cm2(g), 510 oC Bagasse Fired Boilers
Customer Country Project Detail
Sudanese Sugar Corporation Sudan
Major Revamp of Controls & Instrumentation System of 14 Nos. existing Boilers
Complete new Steam Distribution System for existing Two Sugar Plants
SCOUL Sugar Uganda Major Revamp of existing Boiler
Tongaat Hulett Sugar Group Mozambique 45” x 90” size Dewatering Mill for existing Diffuser
White Nile Sugar Company SudanComplete Tie-in Piping for 24,000 Tons of Cane Per Day capacity Greenfield Sugar Plant
Government of Malawi Malawi 1250 TCD Complete Sugar Plant
Presence in Africa’s Sugar / Ethanol Sector
SOME INSTALLATIONS
Boilers – Travelling Grate Boilers
105
Biomass Fired Boiler for Aldebaran Energia Del, Spain
04/11/202328 TPH BIOMASS FIRED TG BOILER AT JYOTI BIO ENERGY
Boilers – Travelling Grate Boilers
1 x 52 TPH, Orient Green Power Ltd., Pollachi, Tamil NaduFuels Fired – Coconut Husk, Coconut Frond, Cane Trash, Wood Chips
Boilers – Travelling Grate Boilers
1 x 70 TPH, Biomass Fired Boiler – Universal Biomass, BhatindaFuels Fired – Cotton Stalk, Rice Husk, Wood Chips, Paddy Straw
Boilers – Travelling Grate Boilers
Boilers – Travelling Grate Boilers
109
Biomass Fired Boiler for Aldebaran Energia Del, Spain1 X 220 TPH, 109 KG/CM2 (g), 540 oC 100% BAGASSE & 100% COAL FIRED TRAVELLING GRATE BOILER FOR INGENIO MAGDALENA S.A, GUATEMALA
(repeat order for 2 Boilers of same capacity after commissioning of 1st Boiler)
Boilers – Travelling Grate Boilers
110
1 X 220 TPH, 109 KG/CM2 (g), 540 oC 100% BAGASSE & 100% COAL FIRED TRAVELLING GRATE BOILER FOR INGENIO MAGDALENA S.A, GUATEMALA(Boiler under construction)
190 TPH CFBC Boiler with Foster Wheeler technology for 45 MW Power Generationat BLA Power, India
Boilers
Boilers – Travelling Grate Boilers35 TPH, Dharni Sugars and Chemicals Ltd., Chennai, Innovatively Designed Spent Wash / Vinasse (Distillery Effluent) Fired Boiler
Boilers – Travelling Grate Boilers
113
1x170 TPH Travelling Grate Boiler
Mumias Sugar Kenya
Boilers – Oil & Gas Boilers – Field Erected type
2 nos.100 TPH Natural Gas Fired Boilers for PetroquimicaSquape, Brazil (100% subsidiary of Petrobras, Brazil)
77 TPH Package BoilerLongview, Maidsville,West Virginia, USA
115
Boilers – Oil & Gas Boilers – Package typeUnder Foster wheeler, USA License
Power Plants
30.4 MW Power Plant (Bagasse Fired) Zambia Sugar Plc, Zambia.
Range: up to 160 MWSupplied 19 Nos. Complete Power Plants to Indian and Overseas customers
36 MW Bagasse / Coal based Power Plant for Shree Dutta SSK, Kolhapur, India
Power Plants
JGC Philippines
EPC Power Plants
EPC Power Plants
20 MW Cogeneration Plant for HPCL Biofuels, Lauriya, Bihar, India
1 x 61 MW BAGASSE & COAL BASED CAPTIVE POWER PLANT FOR ROYTEX S.A., GUATEMALA (under construction)
EPC Power Plants
EPC Power Plants
1 x 14 MW COAL BASED POWER PLANT WITH 1X62 TPH 66 KG/CM2 (g), 500 oC 100% COAL FIRED AFBC BOILER FOR ENKA DE COLOMBIA, COLOMBIA
Power Plant Under Construction
Sugar Plants & Machinery
Complete 3500 / 5000 TCD Sugar Plant with 18 MW Cogeneration Plant near Pune, India
122
Sugar Plants & Machinery20 MW Cogen 3500 TCD sugar plant with Chain less cane diffuser for HPCL Biofuels, Lauriya - India
Sugar Plants & Machinery
Complete Cane Sugar Plant – Kibos Sugar & Allied Ind. , Kenya.
Sugar Plants & Machinery
Complete Cane Sugar Plant – Butali Sugar Mills Limited, Kenya.
Sugar Plants & Machinery
2500 TCD Complete Sugar Plant for Consolidated Farming Ltd., Zambia
5000 TCD Complete cane sugar plant with 25 MW cogeneration for Core Green Sugar & Fuels, India
Sugar Plant and Machinery
24000 TCD Process House and 4 x 130 TPH Travelling Grate Boilers on turnkey basis for White Nile Sugar Co. Ltd., Sudan
Sugar Plant and Machinery
Sugar Plants & Machinery
24000 TCD Process House & 4 x 130 TPH Boilers at White Nile Sugar, Sudan
Under Construction Commissioned
04/11/2023
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RECIPROCATING GRATE & RAM (PISTON) FEEDER
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Fixed grate bar
Movable grate bar
SOME CERTIFICATES OF EXCELLENCE
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THANK YOU