isoloop magnetic coupler
DESCRIPTION
docTRANSCRIPT
Isoloop Magnetic Couplers
1. INTRODUCTION
Couplers, also known as "isolators" because they electrically isolate as
well as transmit data, are widely used in industrial and factory networks,
instruments, and telecommunications. Every one knows the problems with
optocouplers. They take up a lot of space, are slow, optocouplers age and their
temperature range is quite limited. For years, optical couplers were the only
option. Over the years, most of the components used to build instrumentation
circuits have become ever smaller. Optocoupler technology, however, hasn’t kept
up. Existing coupler technologies look like dinosaurs on modern circuit boards.
Magnetic couplers are analogous to optocouplers in a number of ways.
Design engineers, especially in instrumentation technology, will welcome a
galvanically isolated data coupler with integrated signal conversion in a single IC.
My report will give a detailed study about ‘ISOLOOP MAGNETIC COUPLERS’.
Department of ECE, MRCE 1
Isoloop Magnetic Couplers
2. INDUSTRIAL NETWORKS NEED ISOLATION
2.1 Ground Loops
When equipment using different power supplies is tied together
(with a common ground connection) there is a potential for ground loop currents
to exist. This is an induced current in the common ground line as a result of a
difference in ground potentials at each piece of equipment. Normally all grounds
are not in the same potential.
Widespread electrical and communications networks often have
nodes with different ground domains. The potential difference between these
grounds can be AC or DC, and can contain various noise components. Grounds
connected by cable shielding or logic line ground can create a ground loop
unwanted current flow in the cable. Ground-loop currents can degrade data
signals, produce excessive EMI, damage components, and, if the current is large
enough, present a shock hazard.
Galvanic isolation between circuits or nodes in different ground
domains eliminates these problems, seamlessly passing signal information while
isolating ground potential differences and common-mode transients. Adding
isolation components to a circuit or network is considered good design practice
and is often mandated by industry standards. Isolation is frequently used in
modems, LAN and industrial network interfaces (e.g., network hubs, routers, and
switches), telephones, printers, fax machines, and switched-mode power supplies.
Department of ECE, MRCE 2
Isoloop Magnetic Couplers
3. GALVANIC COUPLERS
Optocouplers transmit signals by means of light through a bulk
dielectric that provides galvanic isolation (see Figure 1).Magnetic couplers are
analogous to optocouplers in a number of ways.
Figure 1: Optical Isolator
Figure 2: Isoloop Isolator
Magnetic couplers transmit signals via a magnetic field, rather than a
photon transmission, across a thin film dielectric that provides the galvanic
isolation. As is true of optocouplers, magnetic couplers are unidirectional and
operate down to DC. But in contrast to optocouplers, magnetic couplers offer the
Department of ECE, MRCE 3
Isoloop Magnetic Couplers
high-frequency performance of an isolation transformer, covering nearly the entire
combined bandwidth of the two conventional isolation technologies.
Department of ECE, MRCE 4
Isoloop Magnetic Couplers
4. PHYSICS OF THE GIANT MAGNETORESISTANCE
4.1 Giant Magnetoresistive
Large magnetic field dependent changes in resistance are possible in
thin film ferromagnet/nonmagnetic metallic multilayers. The phenomenon was first
observed in France in 1988, when changes in resistance with magnetic field of up
to 70% were seen. Compared to the small percent change in resistance observed in
anisotropic magnetoresistance, this phenomenon was truly ‘giant’
magnetoresistance.
The spin of electrons in a magnet is aligned to produce a magnetic
moment. Magnetic layers with opposing spins (magnetic moments) impede the
progress of the electrons (higher scattering) through a sandwiched conductive
layer. This arrangement causes the conductor to have a higher resistance to current
flow.
An external magnetic field can realign all of the layers into a single
magnetic moment. When this happens, electron flow will be less effected (lower
scattering) by the uniform spins of the adjacent ferromagnetic layers. This causes
the conduction layer to have a lower resistance to current flow. Note that these
phenomenon takes places only when the conduction layer is thin enough (less than
5 nm) for the ferromagnetic layer’s electron spins to affect the conductive layer’s
electron’s path.
Department of ECE, MRCE 5
Isoloop Magnetic Couplers
Figure 3: Nonmagnetic Conductive Layers
The resistance of two thin ferromagnetic layers separated by a thin
nonmagnetic conducting layer can be altered by changing the moments of the
ferromagnetic layers from parallel to antiparallel, or parallel but in the opposite
direction.
Layers with parallel magnetic moments will have less scattering at the
interfaces, longer mean free paths, and lower resistance. Layers with antiparallel
magnetic moments will have more scattering at the interfaces, shorter mean free
paths, and higher resistance (see Figure 2 & 3).
Department of ECE, MRCE 6
Isoloop Magnetic Couplers
Figure 4: Magneto Resistive Sensor
For spin-dependent scattering to be a significant part of the total resistance, the layers must be thinner than the mean free path of electrons in the bulk material. For many ferromagnets the mean free path is tens of nanometers, so the layers themselves must each be typically <10 nm (100 Å). It is therefore not surprising that GMR was only recently observed with the development of thin film deposition systems.
The spins of electrons in a magnet are aligned to produce a magnetic moment. Magnetic layers with opposing spins (magnetic moments) impede the progress of the electrons (higher scattering) through a sandwiched conductive layer. This arrangement causes the conductor to have a higher resistance to current flow.
4.2 Gmr Materials
There are presently several GMR multilayer materials used in sensors
and sensor arrays. The following chart shows a typical characteristic for a GMR
material:
Department of ECE, MRCE 7
Isoloop Magnetic Couplers
Figure 5: : Characteristics Of Gmr Materials
Notice that the output characteristic is omnipolar, meaning that the
material provides the same change in resistance for a directionally positive
magnetic field as it does for a directionally negative field. This characteristic has
advantages in certain applications.
For example, when used on a magnetic encoder wheel, a GMR
sensor using this material will provide a complete sine wave output for each pole
on the encoder thus doubling the resolution of the output signal.
The material shown in the plot is used in most of GMR sensor
products. It provides a 98% linear output from 10% to 70% of full scale, a large
GMR effect (13% to 16%), a stable temperature coefficient (0.15%/°C) and
temperature tolerance (+150°C), and a large magnetic field range (0 to ±300
Gauss).
Department of ECE, MRCE 8
Isoloop Magnetic Couplers
For spin-dependent scattering to be a significant part of the total resistance, the
layers must be thinner than the mean free path of electrons in the bulk material. For
many ferromagnets the mean free path is tens of nanometers, so the layers
themselves must each be typically <10 nm (100 Å). It is therefore not surprising
that GMR was only recently observed with the development of thin film deposition
systems.
Department of ECE, MRCE 9
Isoloop Magnetic Couplers
5. CONSTRUCTION OF ISOLOOP MAGNETIC COUPLER
Figure 6: Isolator Data Travel
Figure 5. In a GMR, isolator data travels via a magnetic field through
a dielectric isolation to affect that resistance elements arranged in a bridge
configuration.
Figure 7: Magnetic Coupler
Department of ECE, MRCE 10
Isoloop Magnetic Couplers
To put this phenomenon to work, a Wheatstone bridge configuration
of four GMR sensors (see Figure 5 & 6). The manufacturing process allows thick
film magnetic material to be deposited over the sensor elements to provide areas of
magnetic shielding or flux concentration. Various op-amp or in-amp configurations
can be used to supply signal conditioning from the bridge’s outputs. This forms the
basis of an isolation receiver. The isolation transmitter is simply coil circuitry
deposited on a layer between the GMR sensors layers and the thick film magnetic
shielding layer (see Figure 5). Current through this coil layer produce the magnetic
field, which overcomes the antiferromagnetic layers there by reducing the sensor’s
resistance.
5.1 Sensor Arrays
GMR elements can be patterned to form simple resistors, half
bridges, Wheatstone bridges, and even X-Y sensors. Single resistor elements are
the smallest devices and require the fewest components, but they have poor
temperature compensation and usually require the formation of some type of
bridge by using external components. Alternatively they can be connected in series
with one differential amplifier per sensor resistor. Half bridges take up more area
on a chip but offer temperature compensation, as both resistors are at the same
temperature. Half bridges can be used as field gradient sensors if one of the
resistors is some distance from the other. They can function as field sensors if one
of the resistors is shielded from the applied field. Figure 4 shows a portion of an
array of 16 GMR half bridge elements with 5 µm spacing. The elements are 1.5
µm wide by 6 µm high with a similar size element above the center tap. The
bottoms of the stripes are connected to a common ground connection and the tops
of the half bridges are connected to a current supply. The center taps are connected
to 16 separate pads on the die. A bias strap passes over the lower elements to
provide a magnetic field to bias the elements.
Department of ECE, MRCE 11
Isoloop Magnetic Couplers
5.2 Signal Processing
Adding signal processing electronics to the basic sensor element
increases the functionality of sensors. The large output signal of the GMR sensor
element Introduction means less circuitry, smaller signal errors, less drift, and
better temperature stability compared to sensors where more amplification is
required to create a usable output.
For the GMR products, we add a simple comparator and output
transistor circuit to create the world’s most precise digital magnetic sensor. For
these products, no amplification of the sensor’s output signal is necessary. A block
diagram of this circuitry is shown in the figure 8.
Department of ECE, MRCE 12
Isoloop Magnetic Couplers
Figure 8: Signal Processing Circuit
The GMR Switch holds its precise magnetic operate point over
extreme variations in temperature and power supply voltage. This is a low cost
method.
Department of ECE, MRCE 13
Isoloop Magnetic Couplers
6. WORKING OF A ISOLOOP MAGNETIC COUPLER
In the Isoloop magnetic couplers, a signal at the input induces a
current in a planar coil (see figure no: 5).The current produces a magnetic field,
which is proportional to the current in the planar coil. The resulting magnetic field
produces a resistance change in the GMR material, which is separated from the
planar coil by a high voltage insulating material. Since the GMR is sensitive
parallel to the plane of the substrate, this allows a considerably more compact
construction than would be possible with Hall sensors. The resistance change in
GMR material, which was caused by the magnetic field, is amplified by an
electronic circuit and impressed upon the output as a reproduction of the input
signal. Since changes in the ground potential at the input, output or both doesn’t
produce a current in the planar coil, no magnetic field is created. The GMR
material doesn’t change. In this way safe galvanic signal isolation is achieved and
at the same time a corresponding common mode voltage tolerance.
Department of ECE, MRCE 14
Isoloop Magnetic Couplers
7. ADVANTAGES OF MAGNETIC COUPLING
The advantages of magnetic coupling include high bandwidth,
small footprint, excellent noise immunity, and temperature stability.
7.1 Bandwidth
IsoLoop couplers are 5–10 times faster than the fastest
optocouplers, and have correspondingly faster rise, fall, and propagation times
(see Figure 9). Shorter rise and fall times also reduce power consumption in the
device and system by minimizing time in active regions.
Figure 9: Magnetic Couplers Traces
7.2 Small Footprint
IsoLoop couplers can be fabricated in <1 mm2 of die area per channel
(see Figure 10). Less board real estate means both more room for other functions
Department of ECE, MRCE 15
Isoloop Magnetic Couplers
and lower prices. Furthermore, because of their small die size, IsoLoop couplers
cost no more than high-performance optocouplers.
Figure 10: Four-Channel Magnetic Coupler Die
7.3 Noise Immunity
Magnetic couplers provide transient immunity up to 25 kV/µs,
compared to 10 kV/µs for optocouplers. Transient immunity is especially
important in harsh industrial and process control environments.
7.4 Temperature Stability
Because the transmission and sensing elements are not subject to
semiconductor temperature variations, magnetic couplers operate to 100°C and
above; for most optocouplers the upper limit is 75°C. Magnetic couplers are also
immune to optocouplers’ inherent performance decay with age.
Department of ECE, MRCE 16
Isoloop Magnetic Couplers
8. DIGITAL ISOLATORS
These devices offer true isolated logic integration in a level not
previously available. All transmit and receive channels operate at 110 Mbd over
the full temperature and supply voltage range. The symmetric magnetic coupling
barrier provides a typical propagation delay of only 10 ns and a pulse width
distortion of 2 ns achieving the best specifications of any isolator device. Typical
transient immunity of 30 kV/µs is unsurpassed.
8.1 Dynamic Power Consumption
Isoloop devices achieve their low power consumption from the
manner by which they transmit data across the isolation barrier. By detecting the
edge transitions of the input logic signal and converting these to narrow current
pulses, a magnetic field is created around the GMR Wheatstone bridge.
Depending on the direction of the magnetic field, the bridge causes the output
comparator to switch following the input logic signal. Power consumption is
independent of mark-to-space ratio and solely dependent on frequency. This has
obvious advantages over optocouplers whose power consumption is heavily
dependent on its on-state and frequency. The maximum power supply current per
channel for IsoLoop is:
Department of ECE, MRCE 17
Isoloop Magnetic Couplers
8.2 Data Transmission Rates
The reliability of a transmission system is directly related to the
accuracy and quality of the transmitted digital information. For a digital system,
those parameters, which determine the limits of the data transmission, are pulse
width distortion and propagation, delay skew.
Propagation delay is the time taken for the signal to travel through
the device. This is usually different when sending a low-to-high than when
sending a high-to-low signal. This difference, or error, is called pulse width
distortion (PWD) and is usually in ns. It may also be expressed as a percentage:
PWD% = (Maximum Pulse Width Distortion (ns) /Signal Pulse
Width (ns)) x 100%
Propagation delay skew is the difference in time taken for two or
more channels to propagate their signals. This becomes significant when clocking
is involved since it is undesirable for the clock pulse to arrive before the data has
settled. A short propagation delay skew is therefore critical, especially in high data
rate parallel systems, to establish and maintain accuracy and repeatability. The
IsoLoop range of isolators all has a maximum propagation delay skew of 6 ns,
which is five times better than any optocoupler. The maximum channel to channel
skew in the IsoLoop coupler is only 3 ns, which is ten times better than any
optocoupler.
Department of ECE, MRCE 18
Isoloop Magnetic Couplers
9. COMPARISON BETWEEN OPTOCOUPLER AND ISOLOOP MAGNETIC COUPLER
Unlike typical microsecond TON/TOFF times of optoisolators, The
IsoLoop-isolators also have identical TON/TOFF times, which produce no pulse-
width distortion as is the case with many optoisolators having differing
TON/TOFF times. Propagation delays are less than 10 ns with inter-channel
skewing of less than 2 ns. Isoloop-isolators have up to four channels per package
in a variety of device direction configurations. These standard devices are great
for bus isolation, serial ADCs and DACs, and communication isolation. The
working range of optocouplers is only between zero and ten megahertz. The
IsoLoop couplers have data transmission speeds up to100 mega baud. IsoLoop
devices will operate over a wide temperature range of -40 to +100C, compared
with the restricted range of 0 to +70C for optoisolators. The power consumption
of IsoLoop devices is solely dependent on frequency. This makes for lower power
consumption than optoisolators, whose power consumption is heavily dependent
on state and frequency. With data rates up to 100Mbaud, the IsoLoop technology
offers rates of up to ten times that of optoisolators.
Department of ECE, MRCE 19
Isoloop Magnetic Couplers
10. CURRENT APPLICATIONS
Magnetic isolators are quickly finding their way into process control
and industrial applications. Isolation of A/D interfaces is one popular use. In
addition, magnetic isolators’ combination of speed and packaging density
provides a good method of efficient data channel management when multiple
A/Ds need to be interfaced on the same circuit card. A four-channel part with
three channels going one way and one going the other is available for A/D
interface applications. Magnetic couplers also enable higher speed factory
networks such as Profibus and other protocols. These devices are great for bus
isolation, serial ADCs and DACs, and communication isolation. The combination
of the fast and high-density IsoLoop couplers with high packing density allows
efficient data channel management where several A/D channels must be isolated
on a board.
10.1 Digital Isolation Applications
ADCs
DACs
Multiplexed Data Transmission
Data Interfaces
Digital Noise Reduction
Ground Loop Elimination
Department of ECE, MRCE 20
Isoloop Magnetic Couplers
11. THE FUTURE
Magnetic field detection has vastly expanded as industry has used a
variety of magnetic sensors to detect the presence, strength, or direction of
magnetic fields from the Earth, permanent magnets, magnetized soft magnets, and
the magnetic fields associated with current. These sensors are used as proximity
sensors, speed and distance measuring devices, navigation compasses, and current
sensors. They can measure these properties without actual contact to the medium
being measured and have become the eyes of many control systems.
Department of ECE, MRCE 21
Isoloop Magnetic Couplers
12. CONCLUSION
Magnetic couplers will in time be even faster and have more channels.
More types of integrated bus transceivers will be available. Several manufacturers
are planning to introduce magnetic couplers. The U.S. military is providing
significant funding for advanced magnetic coupler development because of the
value of their high speed and noise immunity in aircraft and other systems. It has
reported prototype devices with speeds of 300 Mbaud and switching times of <1
ns. Also under development are higher-density parts (full byte-wide couplers) and
more functionality (latching bus transceivers). Finally, the inherent linearity of a
resistive coil and resistive sensing elements make magnetic couplers well suited
for linear data protocols such as low-voltage differential signaling.
Department of ECE, MRCE 22
Isoloop Magnetic Couplers
13. REFERENCES1. J.Daughton and Y. Chen. "GMR Materials for Low Field Applications,"
IEEE Trans Magn, Vol. 29:2705-2710, 2003.pp.18-21
2. Michael J. Caruso, Tamara Bratland, C. H. Smith, and Robert Schneider,
“A New Perspective on Magnetic Field Sensing,” Sensors Magazine, vol.
15, no. 12, (December 2002), pp. 34-46.
3. Carl H. Smith and Robert W. Schneider, “Low-Field Magnetic Sensing
with GMR Sensors, Part 1: The Theory of Solid-State Sensing,” Sensors
Magazine, vol. 16, no. 9, (September 2002), pp. 76-83.
4. Carl H. Smith and Robert W. Schneider, “Low-Field Magnetic Sensing
with GMR Sensors, Part 2: GMR Sensors and their Applications,”
Sensors Magazine, vol. 16, no. 10, (October 2002), pp. 84- 91.
5. http://www.circuitcellar.com/library/print/0502/JEFF/4.asp
6. http://www.sensorsmag.com/
7. http://www.nve.com/isoloop/news/hispdnr.php
8. http://www.electronicstalk.com/news/rho/rho000.html
Department of ECE, MRCE 23