issue 2-2011 eplanet special - rittbul

16
Heller: Mechatronic design Great achievements: 50 years of Rittal EPLAN Pro Panel: Engineering XL Speeds up: IT & ERP integration 3 10 8/9 14 E D I T O R I A L *Commissioned study of the IMPULS foundation of the VDMA: Lessons from a crisis, December 2010 Stay Focused Essential impact of strategic engineering e planet special S taying vigilant. Flexible responses. Decisive takeoff. This is just as valid in daily business operations as it is in sports. The present economic situation demands a correct strategic assessment and complete concentration and focus on the essential. This most recent spike in orders does reflect enormous challenges, as a recent order study by the VDMA* attests to. The V-shaped recovery after the recession slump may even indicate an overcompensation of the most successful years. What this means: Whoever learned to manage the tight deadlines, handle maxed out capaci- ties, scarcity of experts and resources with unfaltering flexibility will be able to reach the target quicker. Success is predominantly a question of strategy Strategies focus on creating suc- cesses and only the ones facing these challenges head-on will be successful. It is paramount to ex- tract the right lessons from this cri- sis – and the various companies in our study display quite differ- ent approaches to their solutions. Only 15% of the mechanical and electrical engineering firms ad- mit to a defensive strategy. Their focus is on decreasing risk and speed of growth with special fo- cus on early warning systems and risk management. Via our survey, 32% of the companies apply a buffer strategy, increasing flexibil- ity for capacities utilization, fixed costs and working time. 42% of the companies display a winning attitude The majority of mechanical en- gineering firms (42%) are taking the growth in stride. They concen- trate on process improvements, the application of new technolo- gy and depend on measures that facilitate the power of innovation and productivity sustainably. This means, developing their employ- ees toward specific goals and improving their own skill sets. The foundation: comprehensive measure to consolidate the com- pany’s know-how, expand it and to retain employees for long com- mitment periods. Measures that match up organization working methods and software to the op- timum level. Taking the action reins into your own hands Numerous EPLAN customers have used the past two years to prepare for this anticipated recov- ery. Engineering processes have been optimized, established pro- cedures have been critically ex- amined and measures have been implemented with consistency. The potential for sustainable op- timization is right there, in the syn- chronization of all individual pro- ject phases and interdisciplinary workflows. Example: Certain pre- paratory work on the engineering level, quick commissioning, made possible with machine and plant documentation, standardization and process analysis, all make production more flexible. The process from order entry to revenue This consistent strategy of of- fense has proven itself with first successes already. EPLAN dem- onstrated Best-Practice examples at the Hanover Trade Fair 2011 by showing how your incoming orders pay off in productivity and revenues gained. One pos- sible solution approach is con- solidating all product know-how. Instead of designing machines/ plants with numerous variations manually, the transparent rules make configuration much easier. Integrated project documentation can be generated with just the touch of a button. This facilitates growth and expansions in highly dynamic markets. Dear Readers, In spite of the economic predic- tions and the current financial crisis, the international market still has exceeded growth expecta- tions. We are not only seeing positive figures in all important economic indexes and business climate key data in 2011, but the order books have been continu- ously filled and companies are set up for long term growth. Now industries´ current challen- ges consist of scarcity of resources with a lack of technical experts and the upswing in orders with a time consuming engineering process. EPLAN has the perfect answer; through EPLAN´s portfo- lio of E-CAD and CAE tools and services we are able to deliver ef- fective process optimization strate- gies to take the pressure off of product development and its tight deadlines. Variant management and modular kit based configura- tions turn out to have powerful potential for optimization. EPLAN Engineering Center to- gether with our integrated product platform is able to make the com- plexity of product development manageable and makes clear that standardization and flexibility are no contradiction, even in the cus- tomized mechanical engineering field. Beginning this fall and com- ing spring we will be presenting evidence with clear best-practice solutions – live, at more than 40 international trade fairs. We are looking forward to your visit. Maximilian Brandl President of the Management Board Issue 2-2011

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Page 1: Issue 2-2011 eplanet special - Rittbul

Heller: Mechatronic design Great achievements: 50 years of RittalEPLAN Pro Panel: Engineering XL Speeds up: IT & ERP integration

3 108/9 14

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Stay FocusedEssential impact of strategic engineering

eplanet special

Staying vigilant. Flexible responses. Decisive takeoff. This is just as valid in daily business operations as it is in

sports. The present economic situation demands a correct strategic assessment and complete concentration and

focus on the essential. This most recent spike in orders does reflect enormous challenges, as a recent order study

by the VDMA* attests to. The V-shaped recovery after the recession slump may even indicate an overcompensation of

the most successful years. What this means: Whoever learned to manage the tight deadlines, handle maxed out capaci-

ties, scarcity of experts and resources with unfaltering flexibility will be able to reach the target quicker.

Success is predominantly a question of strategyStrategies focus on creating suc-cesses and only the ones facing these challenges head-on will be successful. It is paramount to ex-tract the right lessons from this cri-sis – and the various companies in our study display quite differ-ent approaches to their solutions. Only 15% of the mechanical and electrical engineering firms ad-mit to a defensive strategy. Their focus is on decreasing risk and speed of growth with special fo-cus on early warning systems and risk management. Via our survey, 32% of the companies apply a buffer strategy, increasing flexibil-ity for capacities utilization, fixed costs and working time.

42% of the companies displaya winning attitudeThe majority of mechanical en-gineering firms (42%) are taking the growth in stride. They concen-trate on process improvements, the application of new technolo-gy and depend on measures that facilitate the power of innovation and productivity sustainably. This means, developing their employ-ees toward specific goals and improving their own skill sets. The foundation: comprehensive measure to consolidate the com-pany’s know-how, expand it and to retain employees for long com-mitment periods. Measures that match up organization working methods and software to the op-timum level.

Taking the action reins intoyour own handsNumerous EPLAN customers have used the past two years to prepare for this anticipated recov-ery. Engineering processes have been optimized, established pro-cedures have been critically ex-amined and measures have been implemented with consistency. The potential for sustainable op-timization is right there, in the syn-chronization of all individual pro-ject phases and interdisciplinary workflows. Example: Certain pre-paratory work on the engineering level, quick commissioning, made possible with machine and plant documentation, standardization and process analysis, all make production more flexible.

The process from order entryto revenueThis consistent strategy of of-fense has proven itself with first successes already. EPLAN dem-onstrated Best-Practice examples at the Hanover Trade Fair 2011 by showing how your incoming orders pay off in productivity and revenues gained. One pos-sible solution approach is con-solidating all product know-how. Instead of designing machines/plants with numerous variations manually, the transparent rules make configuration much easier. Integrated project documentation can be generated with just the touch of a button. This facilitates growth and expansions in highly dynamic markets.

Dear Readers,

In spite of the economic predic-tions and the current financial crisis, the international market still has exceeded growth expecta-tions. We are not only seeing positive figures in all important economic indexes and business climate key data in 2011, but the order books have been continu-ously filled and companies are set up for long term growth.Now industries´ current challen-ges consist of scarcity of resources with a lack of technical experts and the upswing in orders with a time consuming engineering process. EPLAN has the perfect answer; through EPLAN´s portfo-lio of E-CAD and CAE tools and services we are able to deliver ef-fective process optimization strate-gies to take the pressure off of product development and its tight deadlines. Variant management and modular kit based configura-tions turn out to have powerful potential for optimization.EPLAN Engineering Center to-gether with our integrated product platform is able to make the com-plexity of product development manageable and makes clear that standardization and flexibility are no contradiction, even in the cus-tomized mechanical engineering field. Beginning this fall and com-ing spring we will be presenting evidence with clear best-practice solutions – live, at more than 40 international trade fairs. We are

looking forward to your visit.

Maximilian BrandlPresident of the Management Board

Issue 2 - 2011

Page 2: Issue 2-2011 eplanet special - Rittbul

to apply the advantages of a CAE and ERP connection even after the SAP implementation. Integration link requirements were coded in with ILC Prostep, EPLAN’s SAP integration part-ner, right from the beginning. The standardized SAP interface called “4PEP Connect EPLAN” was introduced at the time of the SAP implementation. Pes-ter’s objective was to maximize integration of the two disciplines already during the preparatory stages. For instance, the inter-

face sets up identical part num-bers in both systems and the bill of materials will be automatically transferred into the SAP system via the interface.

Inconsistencies as a result of double data in management systems: a thing of the past. In fact, avoiding redundant data management was the primary objective in the coordination and design of the interface. We have succeeded – and the

positive effect is definitely no-ticeable. Helmut Weber: “The processes in electrical engineer-ing and procurement are now easier and much more concise.” EPLAN, together with ILC Pros-tep adapted the interface to Pes-ter’s requirements to be able to achieve the maximum degree of automation and to exploit any possible rationalization poten-tial. Separate lists are generated for each: enclosure manufactur-ing, pre-assembly and the final assembly.

Permanent synchroniza-tion of bills of materials and order lists In addition, the output will be chronologically structured: Let’s consider a complex enclosure, which is considered a long-running part. A preliminary bill of materials will be issued that allots enough advance time for production. Ordering of special motors and other purchased parts with long lead-times may also be initiated way ahead of

time via this function. Deep in-tegration of EPLAN Electric P8 and SAP does have the distinct advantage of ongoing synchro-nization of bills of materials and order parts lists in SAP during the entire ordering and assembly process. Both systems work with an always identical bill of ma-terials, each of which considers current order entries or in-house production parts. This basic func-tionality of the interface was op-timized for Pester as well. Helmut Weber tell us: “Omissions and

errors have been eradicated al-most completely with the transfer of the bills of materials, because the interface has already per-formed an automatic plausibility check at this point. For example, it checks if the parts listed are still valid and are still released for or-dering. If that should not be the case, the system reports the part in question and the designer can immediately recommend a re-placement part.” That guarantees quick and error free processes.

Their secret to success: standardized modules frombasic machines Pester, an internationally known manufacturer of packaging sys-tems in the pharmacological and cosmetic industries, has the en-tire process chain under control: from foil packs, to carton pack-aging, all the way to palletizing. All their machines are designed customer specific, since form and quantity of the products for each application will most likely be dif-ferent. Helmut Weber, Manager of electrical engineering: “We therefore use standardized con-cepts from basic machines for efficient design processes and utilize our library of functional subassemblies.”

Coupling ERP does save timeand minimizes errorsPester started with a decision for an interface between EPLAN and the ERP system used at the time, since the design time factor appeared to be taking on more and more importance. Auto-matic data transfer of electrical engineering data to procurement and production planning did not only save time, but it also mini-mized the rate of potential errors to nearly zero within a short pe-riod of time. That convinced the company that they would want

2

Helmut Weber, Managing director electrical engineering for Pester Pac automation GmbH

“The processes in electrical engineering and procurement

are now easier and much more exact.”

Quick&customized.

When Pester

Pac automation

GmbH develops and

produces a highly auto-

mated packaging plant,

this will usually be a

unique design. Why?

Because the product

determines the machine.

The company faces its

reality of very low rep-

etition rates in design,

short development time

and the ongoing de-

mand for efficiency with

integrated data manage-

ment between CAE and

ERP. Pester was able to

realize automatic work

processes in their electri-

cal design by migrating

to SAP and the EPLAN

Platform.

All inclusive packageFrom CAE to ERP and vice versa: SAP interface accelerates design process

Page 3: Issue 2-2011 eplanet special - Rittbul

3

Plan with a clickMechatronic design – standardization with flexibility

This is how process optimization works today:

Sales representatives choose customer selected

options in a configurator. The EPLAN Engineering

Center (EEC) automatically combines all selected mod-

ules – the schematic is generated almost without any

manual effort at all. A good example for perfect integra-

tion of all disciplines into one integrated design process

is the engineering at Heller, a machine tool manufac-

turer. One look at the prior design efforts explains why

Heller reduced its time and cost primarily with the in-

tegration of electrical and fluid engineering processes.

Their production lines of up to 40 machines and numer-

ous man hours, this is a large cost factor.

Automated processes, mechatronic designHeller develops and manufac-tures 4 and 5 axis machining centers as well as flexible manu-facturing systems for the automo-tive industry all over the world. A few years back, the creativity of the company’s approach to process optimization was com-pletely driven by the complex project planning, such as Heller machines for motor block and cyl-inder head machining processes. Klaus Riexinger, Senior Manager Controls Engineering: “Our essen-tial goals were a common plat-form for electrical and fluid engi-neering and a system that could actualize the prerequisites for truly mechatronic design.” Fluid power engineering was not to be

a mere “appendage” anymore, because hydraulics, pneumatics, lubrication, cooling lubricants and machine cooling combined make this trade quite complex. The EPLAN systems for electrical and fluid power engineering and panel layout together with the EPLAN Engineering Center (EEC) are able to offer the desired com-prehensive solution.

Deep integration with the EPLAN Platform From then on Heller designed with this new design method, such as their 5 axis machining centers series F and the results were completely convincing. The next level of realization was accomplished at Heller with the introduction of the EPLAN Plat-form. Michael Gneiting, system administrator and electrical en-gineering designer, considers the introduction of EPLAN Elec-tric P8, EPLAN Fluid and EPLAN Cabinet as an absolutely positive move: “The individual trades are working with the same model, and also use the same designa-tions, thanks to an object orient-ed approach. This greatly sim-plifies the processes and avoids

inconsistencies, which were a recurring problem in the past.”

Sales configurator for customer consultationsAt Heller, automation starts at the sales level: The consultant works with a “Sales configura-tor”, which assists in configuring the machine from more than 100 options. It really is quite simple;

for example, he enters the size of the tool magazine or selects add-on functions like drill bit breakage check and measur-ing probes. The introduction to modular based engineering is easy, since an electronic design module is located behind each “click”, which then is automati-cally called up in the EEC.

Same task – same solution – identical design This workflow automates the electrical design for standard machines enormously, always retaining the option of manual modifications of course. Techni-cal information is stored in mac-ros, which are then linked with Parts management. In case of

customer-specific additions, de-sign engineers access the same data and macros in EPLAN Electric P8 via the Parts mas-ter data navigator. Klaus Riex-inger: “This method ensures that identical tasks are resolved in identical ways and using iden-tical means. The prints are the same as well.” Enclosure design with EPLAN Cabinet benefits as well: Routing is generated just as automatically as the printout of device designations. “And there is another advantage”, Mr. Riex-inger tells us, “it has changed the procedures of employees working with wiring lists.” NC machining of the enclosures is also done per CAM from within EPLAN Cabinet.

Quicker design processes, all the way to productionIn other words: Designing with EPLAN Platform relieves Heller’s designers of repetitive tasks and lengthy searches for parts at a total of 21 EPLAN workstations. Klaus Riexinger: “Design engi-neers should not have to invest their time in tasks that can be au-tomated. They should apply their creativity – it is our “bread and butter”. Integration and standardization not only creates more flexibility in the processes of fluid power and electrical design engineer-ing, but it also steps up the pace in production – especially in the manufacture of electrical enclo-sures.

Klaus Riexinger, Senior Manager Controls Engineering, Heller

The designers should not need to invest

their time in tasks that can be automated.

They should be able to apply their

creativity – that is our “bread and butter”.

Page 4: Issue 2-2011 eplanet special - Rittbul

4

Engineering actively acceleratedThe new EPLAN Platform 2.1 has arrived

EPLAN Platform 2.1Standardization simplifies en-gineering processes, but what is the easiest way to implement it? Macros now are considered a must and they can be updated with just the push of a button. EPLAN Platform 2.1 keeps users flexible in the process: The new “Update macros” function makes sure that all data is updated to the most current state, either in-dividually or automatically. Par-tial circuits that have already been inserted can be updated effortlessly. Macro master data changes can easily be adopted into currently active specific pro-jects. These high-grade templates guarantee consistent quality in the project and a standardized engineering process.

Multiuser ManagementLarge automation projects will of-ten be worked on by a number of quite diverse project participants. How can one keep that amount of data transparent and compact? The new module ´EPLAN Multi-user Management´ provides the solution. It is able to divide pro-jects into separate process areas, which can then be structured us-ing identifier blocks. The division is done based on the structure identifiers already existing in the

Standardization and automation are the main focus of EPLAN Platform 2.1, which has just recently been released. Automatic macro updates,

targeted use of test routines – these and further functions bring about rapid results and increased quality. Even larger projects can be man-

aged easier with the “EPLAN Multiuser Management” module.

project. Setting up process areas can be designated to the user or it can be centralized with the ad-

ministrator. This method simplifies the concentration on any particu-lar area of responsibility. At the same time, EPLAN Platform 2.1 ensures that all project information is globally synchronized. Help-ful navigation functionalities are

available as well. A clearer over-view is created, system reaction time for the user speeds up and

it consequently leads to increased quality in project planning.

Creating variants with “Rotating and Mirroring”A new functionality has been developed especially for fluid

power engineering; it gives a distinctive performance surge to project planning, as well as

master data creation. “Rotating and mirroring” contains its own logic and speeds up; i.e., crea-tion of schematics or fluid plans up to factor 2. Only one half of the plan is left to be designed by the user - the second half can

be generated with the intelligent mirroring technique. In the case of symbols, the acceleration can be as high as factor 8 because the eight angle variants of a sym-bol or a macro no longer need to be done manually. Creating one single variant suffices and all other representations are de-livered by the system with the re-spective automatic rotations and mirroring.

Automatic correction checksManual project checks can take up considerable time, therefore it is a real plus for the system to take over this work. The check type “Prevent errors” was al-ready introduced with version 2.0; it actively prevents the user from entering incorrect data. The new version continues to pursue this path. The user can now apply check routines specifically to newly entered corrections during a pro-ject review. The EPLAN check routines are then concentrated specifically on newly edited pro-ject sections, which leads to an even higher quality standard in machine and plant documenta-tion. This focus facilitates specific testing of corrections and can create a sustained increase in project quality.

High-grade templates guarantee consistent quality in the

project and a standardized engineering process.

Page 5: Issue 2-2011 eplanet special - Rittbul

5

Maximizing potentialBrilliant working experience with the highlights of the EPLAN Platform

Revision control: clear & preciseWho has not experienced this is-sue? Right before the project is ready to be signed off a number of changes arrive, which have to be entered carefully and which must also be traceable accord-ing to norm requirements. This is where the strengths of EPLAN revision management can come into play; the program not only ensures security, but also speeds up revision control considerably. The new options guarantee a better overview, by using differ-ent colors and symbol shapes to identify different types of chang-es. All project members can tell at a glance if project informa-tion has been added, changed or deleted. A table summarizing all changes makes sure that all

processes run smoothly – in engi-neering and especially in manu-facturing, commissioning and maintenance. The keyword is “As-built documentation”. The di-rect result: faster start-up phases and shorter machine downtimes.

Stand-Alone version: EPLAN Central Parts Management A cost-effective alternative: Those who store and update part data centrally, separate from the en-gineering department, can now use EPLAN parts management even without an EPLAN license. The CPM module, short for “Cen-tral Parts Management”, is a stand-alone version that provides a simple alternative for the com-pany’s business departments. Data and item information cre-ated and stored here is now di-

rectly available to all EPLAN us-ers. This will simplify cost-efficient maintenance with full functional-ity of the parts management.

Property management with a value and unit of measure The logic support makes the dif-ference in a CAE system and it is in every respect convincing in version 2.0 or higher. Detailed specifications for displaying and converting stored values and complete technical SI units can be defined for item properties. For instance, the display of elec-trical power of drives (electrical motors) in the schematic in kW – regardless of a power entry at the part in watts or even the lack of an entry altogether. The same holds for reports where the displayed performance val-

ues can be standardized. Even for calculations used in forms, it can be ensured that values are fed into a calculation with the same units of measure, regard-less of how they were entered in the schematic and that the results are correct.

Professional and for real life conditions: Language management It is not news that EPLAN is Uni-code compatible and designed for 16 international languages. What is new is the setting al-lowing the user to differentiate

The “Central Parts Management” module is a simple

alternative for a company’s business departments.

Previously created data and stored item information is now

directly available to all EPLAN users.

between the source and one or more display languages in a project. The source language is the language in which the text was entered, usually the native language. The display language is the language in which the text is displayed in the schematic – this can be in many languages, at the same time. Entering text and dealing with translations is even more transparent and it is much easier to work with foreign languages in the design. This is a real advantage in terms of time and quality, especially in the dai-ly global business environment.

It does not come as a surprise to us that during the current surge of orders, the

abundance of facets in EPLAN Platform have hardly been explored and discovered.

Version 2.0 has been on the market for a year now and many of its highlights and

more than 1,000 new functions have not even been utilized yet. That is reason enough

to take a closer look at version 2.0 from a new perspective and discover new content.

EPLAN Platform – Overview of more trips and tricks

1 Redlining: With Acrobat Reader X Insert revision comments and transfer into EPLAN for processing.

2 Potential tracking: New device connection types for logical potential transmis-sion – also inside of black boxes.

3 Standard compliant function identifiers: Comprehensive characteriza-tion of terminals as default in parts management, or applica-tion specific in the schematic.

4 Filter scheme in the page navigator: Simplified, reusable filters create clarity even in larger projects.

5 Multifunctional PLC terminals: Defining properties contingent upon their specific use in the project creates distinctive flex-ibility and reduces the amount of master data.

Page 6: Issue 2-2011 eplanet special - Rittbul

Needed state of the art design toolDesign plays a crucial role at Im-puls; over half the staff of 100 are engineers. The company recog-nized that its old software tools were too constraining. Engineers were using AutoCAD to design power equipment, automated heating systems and instrument and control (I&C) systems and MS Excel to draw up bills of ma-terials and other lists and tables. Engineers had to connect assem-blies and control devices manu-ally. There was no way for the different engineering disciplines to share content or work collabo-ratively and no way to archive commonly used content. “With so much manual processing, it wasn’t unusual for major errors to creep into projects that were a challenge to fix, especially when projects were on deadline.” says Alexey Soloviev, head of the en-gineering department at Impuls

Attracted by EPLAN Platform concept“Seeking to optimize design pro-ductivity, Impuls selected EPLAN for its vast automation features and because its database-driven suite of products was unique – the only computer aided engi-neering product that supported

Russia relies a great deal on localized heat and power generation. For Impuls Industrial Boiler Plants, the opportunities for building or rebuilding

large boiler houses that provide heat and often power to communities and remote industrial installations represents a major growth market. Founded

in 2002, the company has pioneered development of modular, fully automated industrial boiler houses that don’t require a human operator.

electrical, process control and enclosure design on a shared platform. That meant data gener-ated by one discipline could be shared by all,” says Soloviev.

Switch generated major time-savings“This was a capability the com-pany wanted. Before we de-cided to use EPLAN for our en-gineering, working in AutoCAD and MS Office meant all prod-uct stages were executed by one and the same engineer, because functions like cross-discipline de-signing and multiple users shar-ing data were lacking. Now,

with EPLAN, the electrical and process control engineers have the chance to collaborate to-gether on projects.”

With the switch to the EPLAN Plat-form – Impuls acquired EPLAN Electric P8, EPLAN PPE and the 3D mounting panel layout mod-

ule – projects that typically took three months or more are being completed in 5-6 weeks, and that was achieved within six months of switching to EPLAN. “Engi-neers are making maximum use of EPLAN’s vast automation func-tionality, like automated error-checking and cross-referencing. Error rates are down, and it’s not unusual to have projects that are completely error-free,” says So-loviev. An archive was created in EPLAN and now contains over 1,500 component macros and 2,000 function macros shared by all disciplines. Impuls expects that over time, it can accelerate projects further by increasing the number of archived macros and recognizing more ways to take advantage of EPLAN functional-ity during project development.

Customers like EPLAN results“With EPLAN,” he says “there should be a maintenance benefit over time for both Impuls and customers since the documenta-tion generated by EPLAN for each installation is a higher qual-ity. We have noticed that our cus-tomers have far fewer questions with regard to (completed) pro-jects and tend to grade the ones done in EPLAN very well.”

Empowering energy solutionsEPLAN Platform: Optimizing Design Productivity

6

Alexey Soloviev, head of the engineering department at Impuls

With so much manual processing,

it wasn’t unusual for major errors

to creep into projects that were a

challenge to fix, especially when

projects were on deadline.

Page 7: Issue 2-2011 eplanet special - Rittbul

7

Implementing EPLAN was a pri-ority at Hyundai’s third Chinese plant, at Beijing, where it is being used as the primary electrical de-sign tool for setting up the body shop of the brand new facility. The Hyundai Motor Company operates plants in several coun-tries. In accordance with industry practice, when a new model is introduced, production lines are retooled, which involves re-engi-neering existing systems, compo-nents and production equipment. Everything must fit the new mod-el precisely. The same is true of setting up production lines. But Hyundai lacked a database of electrical drawings for installations in the field, which made it quite difficult to replace or modify that equip-ment.

In the automobile industry, markets are national,

such as China, but as South Korea’s Hyundai Motor

Company manufactures more vehicles abroad, it has

seen the need for a transnational approach to engineer-

ing. Using different legacy CAD tools to get overseas

car and truck plants up and running had its share of

adverse consequences. Now, Hyundai has adopted

EPLAN Electric P8 with its powerful database as the

platform on which to implement a universal, standardized

approach to electrical design, including the launching of

new model and plants. The objectives include enabling

the automaker to adapt more quickly to changing market

conditions, making design more efficient and improving

collaboration with suppliers, contractors and other busi-

ness partners.

Overseas projects exposed need for design standardWhen the company established a plant in Alabama in 2004, the lack of accurate drawings

caused serious problems, says another engineer. “Though the company had been consider-ing standardization, we never achieved it, since we had never experienced particular problems working with domestic partners

(in South Korea), even without accurate drawings. However, our partners in the United States used electrical drawings that comply with an international

standard, which was different from what we had. This incompat-ibility caused many difficulties. Furthermore, converting assem-bly operations for new models was a painstaking process due to the lack of existing drawings,

history and design databases. We desperately needed a solid standard. That’s why we have im-plemented the electrical design system with EPLAN.”

Database of authorized parts supports standardizationThere used to be a chronic problem because of inconsist-encies between the design of some pieces of equipment and their performance in the field.

Now, engineers must use only registered parts stored in the E-CAE database. Considering the complex and diverse facili-ties involved in automobile pro-duction, it takes strong leverage like that for standardization to be effective. Hyundai Motor Company’s plan is to implement EPLAN at all new plants, like Beijing and another set for Bra-zil, prior to construction. Though the system is currently being ap-plied to body shop (welding) op-erations only, it will cover power trains as well in about two years. “We expect to gain a significant boost in efficiency in the power train field when EPLAN is intro-duced, as that area has separate divisions for designing and test driving,” a Hyundai Motor Com-pany official said.

Global player – global standardBenefiting from universal, standardized design

Though the company had been considering standardization,

we never achieved it, since we had never experienced

particular problems working with domestic partners

(in South Korea), even without accurate drawings.

7

Page 8: Issue 2-2011 eplanet special - Rittbul

8

Integration from engineering to production Suspense included: EPLAN is able to considerably alleviate some of the pressure of dead-lines and cost reduction in enclo-sure manufacturing, and with the fully equipped version of EPLAN Pro Panel. The roll-out presenta-tion on international exhibition floors will demonstrate: Automa-tion engineering, mechanical engineering and plant engineer-ing all reap the benefits of an interdisciplinary engineering tool that covers all trade-specific requirements. The ability to work parallel and on a uniform data basis accelerates product devel-opment as well as the enclosure production. A fully integrated so-lution for enclosure manufacture, no longer applying data conver-sion and reverse engineering, creates sustainable cost reduc-tions, quality increases, and re-ductions in Time to Market.

Uniform data – automatic and always currentThe keyword is integration, with EPLAN Platform facilitating the exchange stage. Devices that

The roll-out: EPLAN Pro Panel makes its debut with the new Professional Version. What started with high-perfor-

mance 3D mounting layout turned into an integrative “XL engineering solution” for enclosure layout. Project

planning, 3D layout, manufacturing and mounting are merged, through a uniform data basis, to form a fully

integrated solution. A considerable increase in added value has been pre-programmed by rendering data conversion

and reverse engineering are no longer necessary.

were designed in electrical and fluid engineering can now be used directly for the 3D mount-ing layout. Data synchronization that almost always used to be necessary between the two sys-tems involved, or the time con-suming feedback of bills of ma-

terials information, are no longer needed. This sustainably reduces any efforts invested in interdisci-plinary data synchronization and the provision of comprehen-sive bills of materials in industrial automation engineering.

Engineering with productivity assuranceProduct development processes in electrical enclosure engineer-ing gain discernable momentum,

while redundant data manage-ment is no longer necessary. There are a number of work steps and typical reverse engineering expenditures that can be taken off the to-do lists now. Project syn-chronization, a known source for errors, dries up immediately. The

functionality of EPLAN platform’s key basic functions such as revi-sion control, rights management and special programming with API can be fully applied – and that’s far from everything: Inte-gration moves on in the direction of manufacturing, mounting and wiring. Profits can be created as a result of the transparent pro-cess view – direct data transfer to NC machines, conductor routing and cable fabrication to ensure

the seamless workflow across the entire product creation process.

Reliable planning - correct manufacturing Whether dynamic collision check or automatic checking of relevant installation conditions: EPLAN Pro Panel makes profes-sional 3D layout planning easy, even for the occasional user. Pro-duction data for drilled holes or milling is easy to work with, as it is integrated into the 3D model right from the beginning. You have the flexibility of creating special drilling templates aside from the associated mounting diagrams. Another decisive prac-tical advantage: In the creation of master data, manufacturing information is stored only once – even for length-variable parts such as cable ducts or mounting rails. Then components and NC data can automatically be inte-grated in the respective mount-ing layout, a sure way to fast re-sults and consistency in quality. Modifications to housings, doors or mounting panels are simply transferred to the appropriate manufacturing systems for each

NC interface – the available interfaces to milling machines by Steinhauer and Kiesling are some of the examples of this deep manufacturing integration.

Flexible conductor and cable routing More flexibility in routing 3D conductors: Now, cables, as well as conductors, can be routed within a 3D mounting layout. The new found efficiency flows over into other areas as well. Path net-works can be defined in a space and connections routed intuitive-ly – if so desired, independent of the planned wire ducts. New layout areas further expand the 3D routing possibilities and also support virtual and automatic wiring of Lütze frame systems for example. The software routes wires and cables on the shortest possible route through wiring cut-outs to the rear of mounting panels, dividers or other enclo-sure components. Once the wir-ing and cabling of components have been length-optimized, the results are used to perfect the schematic – the idea is net

Working parallel on a uniform data

basis increases product development,

as well as production in enclosure

manufacturing.

Premiere in size XLAvailable now: EPLAN Pro Panel presented in full configuration level

Page 9: Issue 2-2011 eplanet special - Rittbul

9

based wiring. Connections from the mounting layout’s 3D routing can be led back into the sche-matic, based on the improved pathways and sequences. The now improved schematic sec-tions are marked accordingly and can be edited further by using the optimal EPLAN Net-based Wiring module.

The essence of engineering: Data, data, and more dataWhere would engineering be without the correct device data? EPLAN Pro Panel offers a num-ber of access options, even to the 3D geometric data. This is handled by the integrated STEP interface. No matter if received directly from the component manufacturer, imported from any 3D CAD system, or via diverse data portals and data CDs like RiCAD 3D by Rittal: The 3D data is simply read into EPLAN Pro Panel and partially automated, or interactively changed into qualified EPLAN Macros for use in the 3D mounting layout. Sup-port of EPLAN’s Accessory man-agement is completely new in

this context. Selectively extended and adjusted to the specific re-quirements of the user working with the mounting layout acces-sories can be defined and stored for a particular enclosure series.

System-Know-How and permitted combinations are also included. Stored accessory components are compiled for placement in the mounting layout and then finally positioned. Should an accessory component have a placement variant, meaning, a defined po-sition in the enclosure, position-ing will be automatic. The newly defined placement concept of EPLAN Pro Panel ideally sup-ports the user with all accessory components that do not have a predefined position. All neces-

sary accessory parts will be of-fered at the cursor, one after the other, and can then be placed interactively at the intended posi-tion. Optimized support using in-novative eTouch technology

Migration made easy A promising outlook for the users of EPLAN Cabinet: You will be able to continue using EPLAN Cabinet data in EPLAN Pro Panel. The XL variant of EPLAN Pro Panel provides ex-tensive functions for transferring existing data and integrating it in the EPLAN Platform.EPLAN Pro Panel adopts all sig-nificant parts data and associ-ated 3D graphical macros, 3D enclosure templates, or parts from the EPLAN Cabinet acces-

sory management in perfect harmony. The latter, of course, includes integration with the accessory management of the EPLAN Platform. Not only can you adopt 3D mounting layouts from EPLAN Cabinet but you also have the option of integrat-ing with the EPLAN Electric P8 projects directly and automati-cally. Component connections between the schematic and 3D mounting layout are established by the system. Simple EPLAN specific navigation within a pro-ject is possible in the bidirection-al editing in the schematic or 3D mounting layout. The keywords, for example, are jump functions and interdisci-plinary part processing. Since EPLAN Cabinet accesses the identical EPLAN parts database as all the other programs of the EPLAN Platform to create and maintain parts data, all existing parts data can be reused for EPLAN Pro Panel.

All the way to production Finally, EPLAN Pro Panel Profes-sional also ensures the adaption

of manufacturing based data that has been defined in EPLAN Cabinet. Drilling patterns for parts and conductor connection point patterns for devices can continue to be used. It is also pos-sible to import freely defined NC specific outlines for cut-outs and recesses from EPLAN Cabinet and reuse them in future designs. In the case of high-value device data for project planning in sche-matics and 3D mounting layout space, EPLAN Pro Panel and its connection to EPLAN Data Portal earns points because it is able to integrate components easily into the device list or the 3D mount-ing layout. Highlight: the connection to spe-cific item configurations like Rittal Therm, which are able to support the configuration and design of entire assemblies and modules, along side the actual parts data. The parts data for configuration solutions is combined in the Data Portal and then transferred into the EPLAN device list. The result: a highly efficient de-vice and module integration in the 3D mounting layout.

EPLAN Pro Panel Professional creates

sustainable cost reduction, increased

quality and reduced Time to Market.

EPLAN Pro PanelEnclosure layout: The integrated approach all the way through to production

Page 10: Issue 2-2011 eplanet special - Rittbul

new business model for our new customer group, and we defined two prerequisites for it. First: Web-based configuration of the enclo-sure by the customer, and com-

pletely standardized processes, from inquiry to delivery. Second: almost completely automated production of the enclosures.”

Step 1: standardized, userfriendly processes P&V bravely broke new techno-logical ground and developed an online tool that allows drag & drop configuration of enclosures up to 630 ampere. At least they didn’t have to start at ground zero. P&V relied on the EPLAN Engineering Center (EEC) which uses technology that provides all the requirements for standardizing the processes as needed. Alain Beliën, electrical engineer, about the procedure: “The cus-tomer defines or designs his en-closure online, which results in a configuration file that he can send with the push of a button.

EEC configures the enclosure right away, even the automated calculations are done with the data from EEC.” The customer receives, again mostly automatic, an offer that the customer’s “OK” will turn into an order in the P&V ERP system. In parallel, the EEC pre-pares data for the wiring robot and CNC machining of the en-closure.

Step 2: enclosure manufacture with robotic support at P&V At the same time P&V was work-ing on making prerequisite num-ber 2 a reality and developed, together with a robot manufac-turer, a wiring robot.

Ghislain Vanherle: “Using data from the EPLAN Engineering Center, like wiring schematics, terminal lists and device lists, the robot can not only plan the rout-ing, it can perform the wiring au-tomatically. The robot independently carries out all production-relevant steps. Starting with the selection of the right tool for conductor end treat-ment, the robot labels all con-ductors and even automatically connects the conductors to the right components.

Economic production can now be achieved with small lot sizes.That means integrated automa-tion, which allows the efficient production of smaller enclosures even in a lot size as small as 1 – with quality standards as you would expect in mass produc-tion. Moreover, the EEC commu-nicates independently with the other IT platforms: with the Easy Panel user interface, the ERP, the CNC controlled production sys-tems, as well as the wiring robot. This integrated flow of informa-tion frees up incredible rationali-zation potential.

Wiring robot: Rollout at the Hanover FairThe startup of Easy Panel is im-minent. Ghislain Vanherle: “The robot has been introduced at the Hanover Fair this year, now we are online with our solution at www.easypanel.be”

This is an ambitious goal: developing new marketsPresenting a wealth of ideas and technical know-how are both traditions for the Flemish. P&V

Elektrotechniek is probably one of the most important companies in the field of Belgian enclosure manufacturing. Founder and Chairman of the Management Board Ghislain Vanherle: “Our clientele, so far, consisted of mid-sized machine and plant design firms and we usually did repeat orders in various individual vari-ations. Project planning for large scale plant construction had not been our target market up to this point and also not individual cus-tom orders from smaller electri-cal companies.” That is exactly what is changing now.

Starting with configuration,ending with production P&V and “Easy Panel” will be ad-dressing numerous smaller com-panies and distributors, which are in need of only smaller quantities. Ghislain Vanherle: “We realized that we would need a completely

10

Ghislain Vanherle, Chairman of the Management Board P&V

“Using the data from EEC the robot

can not only plan the routing, it can

automatically perform the wiring.”

Enclosures from the net EPLAN Engineering Center as the foundation for a web-based business model

There is nothing better than an excellent idea to win new customers. Observe the new business model “Easy Panel”, created by P&V Elektro-

techniek, based in Zolder, Belgium, which is now online at www.easypanel.be since summer 2011. The company is offering simple and cost

effective enclosure self-configuration at www.easypanel.be, which is then followed by an almost completely automated production. The back-

bone of the configuration surface will be the EPLAN Engineering Center (EEC).

Page 11: Issue 2-2011 eplanet special - Rittbul

Simpler is faster The trend towards mechatronic demands absolute transparency, throughout data management as well – across all disciplines. This bridging between electrical, fluid and mechanical engineer-ing is accomplished by the new EPLAN interface to the PDM System Vault. The result: A me-chatronic workflow, which sim-plifies and accelerates the entire engineering process.

Workflow meets data management Rather together than alone: De-sign data from AutoCAD Inventor or Mechanical is now managed together with electrical and fluid engineering projects, using the bidirectional EPLAN interface to the Autodesk PDM System Vault. A clear advantage: one workflow – one set of data management. The direct connection between the PDM System and EPLAN Platform 2.0 makes the highest degree of transparency possible. Further practical advantage: The process becomes mechatronic. The integrated revision manage-ment approach speeds up data organization in mechanical engi-neering and CAE, ensures a de-pendable release and tracking procedure of project data, and reduces errors in the design pro-cess. All data may be accessed immediately throughout all de-partments and is centrally pro-tected against unauthorized use.

Knowing what others are doing. Anytime, anywhere. This is how teamwork is supposed to work – this is how the data express starts rolling. In

short: Nowadays efficient product development cannot exist on the optimized expertise and automation of just the individual engineering tools an-

ymore. Machine and plant designers have long recognized that one gear wheel must be coordinated perfectly with the next one so that everything

can run smoothly and concurrently. Therefore the key to success is the integration of individual design disciplines into one comprehensive PLM concept.

Data ExpressBetter integration: New EPLAN interface to the PDM system Vault

Simply “check in” projects The Vault server manages the M-CAD design data as well as all project data from EPLAN Electric P8, EPLAN Fluid or EPLAN PPE in one centralized structure. All information will be structured across disciplines - the multitude of variants within the company

is finally under control. Further-more, established standards will ensure a consistently high quality and expedited design processes. About the procedure:

Complete CAE projects may sim-ply be checked into the vault and saved. Characteristics lists and structured bills of materials are a must in helping with the systemat-ic allocation of components and component groups into superor-dinate classes, thus rendering the perfect overview.

Central parts management A win for clarity: The new EPLAN interface for Vault simplifies Parts management as well. All set up parts appear in the PDM system.

This facilitates complete and comprehensive bills of materials that contain valuable informa-tion such as part numbers, sup-plier or manufacturer. An addi-tional engineering advantage is that structured bills of materials with higher-level function/mount-ing location structure may be

transferred as well. Information about bills of materials is avail-able bidirectional and across departments – for perfect parts data synchronization. Even the

header data for CAE projects can now be managed easily via the Vault. These can be config-ured freely and are identical in both systems. This completely ensures the EPLAN user that characteristic project data will always be current.

Creating PDF automaticallyThe PDM system’s integrated viewer automatically delivers EPLAN projects in PDF format and in addition offers extensive navigation possibilities. Cross references, component jump and the comfortable page naviga-tion are only a few highlights that will provide quick and easy pro-ject overview for the user. By the way, Vault users may view com-plex CAE projects without their own EPLAN license – PDF makes it possible. This way all partici-pants can be up to date about the current project status at all times. The individual synchroni-zation efforts can be reduced, which will save time and lower project costs.

In other words EPLAN/Vault integration forces an efficient product development process from design to produc-tion. At the same time, horizons in the data management field, and the often still separate dis-ciplines of mechanical engineer-ing and CAE, will be broadened with integrative and interdiscipli-nary engineering insight.

The new EPLAN interface with the PDM system Vault facilitates

simultaneous management of mechanical engineering data

and industrial automation engineering.

11

Page 12: Issue 2-2011 eplanet special - Rittbul

The 1960s as the early yearsof automation Big ideas often start out rather small – as was the case with Rittal as well. The 60s were the

Rittal started with the

series production of

four simple enclo-

sure types in 1961. Today,

50 years later, the inven-

tor of the mass produced

electronic enclosure is able

to refer to an extraordi-

nary success story. The

family owned company

with 10,000 employees is

one of the international

growth champions and

was able to establish itself

worldwide as a leading

systems provider for elec-

tronic enclosures, power

distribution, system climate

control, IT infrastructure,

as well as software &

services. The 1,500 pat-

ents around the world are

proof of an exceptional

culture of innovation.

In this anniversary year,

Rittal takes the opportunity

look at yesterday, today

and forward to new future

oriented product develop-

ments.

period of industrial automation. They started the era of indus-trial electrical engineering with electrical switching, regulating and controlling. A simple hint from the wholesale electrical in-

dustry was enough for Rudolph Loh, the founder of Rittal, to set off the initial spark. That hint had to do with “sheet metal boxes” serving to protect electrical con-trols, which, until then, had been produced individually and by hand. Of course, this demanded a correspondingly high price and along with it long delivery times and a good many quality risks. This was the beginning of the idea to produce enclosures

in fixed standard sizes economi-cally, in mass production, ware-house them and market them professionally – with the slogan: “The enclosure you will need to-morrow has already been built

yesterday, and it is ready for de-livery in our warehouse today.”

Sold by the millions: Rittal PS 4000 baying system In the 70’s, industrial automation really took off. Different require-ments for an electronic enclosure, like more flexibility and solution variants became an issue at that time. As time passed, power dis-tribution and system climate con-trol were added to the program,

as well as electronic Subrack systems and IT solutions. The year 1985 was a real milestone, when the PS 4000 baying sys-tems were developed. They were sold by the millions and became the new world standard.

With “Rittal – the System” to become the system provider With the introduction of the TS8 electronic enclosure in 1999, Rit-tal again set new industry stand-ards. Today the TS 8, which has been sold 7.7 million times so far, and its “infinite possibilities” are the platform for “Rittal – The System”, the solutions program still unique to the world: One single modular kit – consisting of product solutions, engineer-ing tools and services – is able to create precision solutions for main power distribution, indus-trial automation, building instal-lation, network technology and data centers. This completed Rittal’s crossover from an enclo-sure manufacturer to a system so-lutions provider and substantially

. . . TS 8. A single modular kit for precise

solutions in main power distribution,

industrial automation, building installations,

network technology . . .

expanded its position as a world market leader.

Worldwide market leaderand champion of growth The power of innovation within the company has won many awards. Friedhelm Loh, son of the company’s founder and owner of the Friedhelm Loh Group, received the renowned Diesel Medal in 2010. Numer-ous studies indicate the tre-mendous worldwide economic significance of the company. A current economic study in Manager Magazine 2010 ranks the Friedhelm Loh Group, which Rittal is part of, as the largest company in the Group, in place 80 among the most important German world market leaders. Furthermore, a study done by Accenture in 2011 includes the corporate group as part of the worldwide growth champions.

Drivers of innovationRittal is one of the companies that are molding the future. Their current and future endeavors include intelligent solutions for enclosure bases, energy saving cooling technology of the newest generation, as well as continued development for heat exchang-ers and software tools. With no end in sight, Rittal’s expertise and innovations will, without doubt, bring another 50+ years of successes.

Creating the futureRittal: The inventor of mass produced standard enclosures is celebrating an anniversary

12

Page 13: Issue 2-2011 eplanet special - Rittbul

Pneumatics and electrical engineering on the same path The advantages of common docu-mentation for steering technology in fluid and electrical engineer-ing are obvious – EPLAN Fluid is therefore often used together with EPLAN Electric P8. No more barriers to integrated processing of pneumatic and electrical docu-mentation. Additional potential can be recognized when taking a look at hydraulics. Compare for example: Hydraulic design is often a part of the mechanical design. Large schematics up to DIN A0 format are typical. In the hydraulic industry, customer requirements and new standards increasingly specify structured documentation in DIN A3 or DIN A4 format. Requirements for convenience functions such as rotating and mir-roring partial schematics or single components also differ from the documentation requirements in electrical engineering.

Fluid data packet: 1,000 new macros EPLAN has been working with well known manufacturers and users to support the special re-quirements of hydraulics. From the beginning, in the summer of 2010, EPLAN Fluid 2.0 offered users a comprehensive “fluid data packet” containing more than 1,000 hydraulic macros. The slogan is: “by profession-als for professionals.” Because answers to the usual questions are important: What exactly has to be documented in the day-to-day hydraulic environment? What technical data must be included in the hydraulic sche-matic? What pressure switch settings are needed and how are they best represented in the schematic? EPLAN Fluid offers the best solu-tions for high-quality documenta-tion with a combination of mac-ros for pressure switches and the associated data tables.

Hydraulic power units and sub-plates The tremendous number of filter variants and pump and motor combinations on power units of-ten lead to very similar documen-tation that only vary slightly in the smallest detail. EPLAN tech-nologies, such as variant technol-ogy and project options, offer the unique opportunity of creat-ing intelligent macros that can be changed instantly in the fluid plan. A modular system makes it easy to create different variants of collective sub-plates. This sys-tem provides the easiest way to put together sections.

Perfectly suited for mirroring and rotatingThe new macros collection is the ideal tool for intelligent rotating and mirroring of fluid power el-ements; this is a new functional-ity of the upcoming EPLAN Fluid version 2.1. Background: In a schematic, it is often necessary

to represent that cylinders move in opposite directions and cor-respondingly control them. Ide-ally, the user only has to design half the switch and completes the documentation using the new convenient functions for intelligent rotating and mirroring. The new macros are great for this purpose. They are the ideal starting point

for key users, as well as admin-istrators, while providing quality assurance.

EPLAN Data Portal – Interesting for manufacturers The macro collection is also the

Since the release of Version 2.0 in the

summer of 2010, the users receive a com-

prehensive Fluid data packet containing

more than 1,000 hydraulic macros.

13

optimum starting point for fluid power engineering for hydraulic component manufacturers. Based on the underlying macros, you can allocate your item data and use EPLAN Data Portal to make the component data available to about 20,000 users. The perfect multiplier. While neutral macros available in EPLAN Fluid can be

used for different manufacturers (1:N relationship), the item data in EPLAN Data Portal is associ-ated with a specific macro (1:1 relationship); it provides a solid engineering basis when com-bined with additional documents such as technical data sheets, component photos and 2D and 3D data.

Triple advantage as a secure base for project planningThe combination of EPLAN Fluid functionality and the new practi-cal hydraulic macros contained in the Fluid data packets delivers unbeatable advantages for the hydraulic design engineer: high expectations for graphical docu-mentation according to current standards, modular kits for sub-plates based on practical appli-cations, hydraulic systems, sand-wich arrangements, etc. and an ever- increasing number of device data from fluid power manufac-turers in the EPLAN Data Portal.

Like on the data high-

way: The goal is

quickly within reach

if there are no obstacles.

The same applies for the

design process. The process

chain really gains momen-

tum with new macros. It is

not surprising then that the

comprehensive master data

packet especially designed

for hydraulics users of the

EPLAN Fluid demanded

attention in the mechanical

design. The new version re-

vises standards for transpar-

ency and documentation,

especially during interaction

with the data packets. At the

same time, this master data

can be of solid assistance

in the struggle against ever

greater complexity.

Full steam aheadEPLAN Fluid power: New master data packets force a new direction in mechanical design

Page 14: Issue 2-2011 eplanet special - Rittbul

Continuous growth demands process changesSPANGLER works together with leading system engineers and has access to extensive exper-tise in application technology. The strategy to specialize on de-manding tasks turned into healthy growth for the company. Because of this growth, management de-cided to implement a new CAE system. Helmut Graspointner, who leads the company together with Hannelore Spangler stated: “The systems that we design and build are becoming more and more complex. The percentage of international customers is also increasing. Around 50% of the systems we design are installed outside of Germany. We have also reached a size where the agenda for process standardiza-tion includes shortening process-ing times and making company-wide use of the knowledge of each designer.“

Ideal combination for enclosure constructionSPANGLER found the right solu-tion in EPLAN. The introduction of EPLAN Electric P8 provided the prerequisite for mostly au-tomated electrical design. For example, an extensive library of components makes designers work easier and desired reports, such as bills of materials, are available at the press of a button.

SPANGLER GmbH, located in Töging an der Altmühl (Upper Palatinate), designs the

automation of sophisticated industrial systems and constructs the relevant enclosures.

They have many interesting international reference projects such as Waste water treat-

ment systems for Bahrain and Saudi Arabia and Bauxite treatment for Suriname. The com-

pany was looking for a new CAE system to standardize processes and reduce project times.

SPANGLER especially appreci-ates the wide variety of individu-ally customizable list report func-tions and the fact that the system “thinks ahead“ and informs the designer about any errors or in-consistencies. This holds for three-dimensional enclosure layouts as well as electrical design.

Implementation planned in detailHowever implementation had to be well-planned before these benefits could be reaped. Rainer Meier and Johann Weiher took on the task of defining the require-ments for a new, future-oriented ECAD. They first completed basic training courses at EPLAN and then developed a step-by-step plan that covered a one-year time period. One of the main tasks in the initial phase was to define the interfaces between EPLAN and the other IT solutions so they can centralize the databases. Work-ing together with EPLAN Consult-ing, a connection to the KWP ERP system was created to support the business end.

Continuous up to productionPLC programming also uses the EPLAN Electric P8 assignment list as a starting point and the CNC machine for mechanical machining of housings is con-trolled directly from the EPLAN Platform. Enclosure manufactur-ing also benefits from the inter-face to Rittal‘s RiCAD-3D. This combination makes it possible to quickly create real 3D views of the planned enclosure. Trans-parency was also an important goal for the project managers. Almost every employee can use the viewing function to look at PDF documents. The system doc-umentation is stored on an FTP server and can also be viewed by the customer. All data is con-tinuously “passed through“ from engineering to production.

In the end, SPANGLER in-stalled an integrated engineering system that is ideally embedded in the entire IT landscape. The EPLAN Platform is continually syn-chronized with the ERP system, so there are no inconsistencies be-tween business and technical IT.

Data continuity speeds upImplementing integrated engineering data backbone

14

SPANGLER installed an integrated

engineering system that is ideally

embedded in the entire IT landscape.

Page 15: Issue 2-2011 eplanet special - Rittbul

AGRAMKOW develops, manufactures and markets

fluid-filling, testing and production line informa-

tion systems for appliance and automotive indus-

tries around the world. “At the insistence of the automo-

tive industry, we have used EPLAN since 1993, and now

it’s the European standard,” says Bjarn Lund, process

department manager of AGRAMKOW Fluid Systems A/S

of Sønderborg, Denmark.

POLYCONTROLS Tech-

nologies Inc. special-

izes in process control

and flow measurement. Its

strength is designing gas

mixture systems for applica-

tions that require precise

concentrations. With having

customers like the US Nation-

al Air and Space Administra-

tion, it was a good reason

not to let obsolete design

tools keep it earthbound.

The company decided to

switch to EPLAN Electric P8

and EPLAN Data Portal.

The better wayDesign synergies enhanced by data-sharing among disciplines

Aiming High with EPLANRealizing faster turnaround times

15

Automakersinsisted on EPLAN“Initially, we used two electrical design systems: EPLAN 5 and an AutoCAD package. In 2005, we began phasing out AutoCAD as we wanted to use the same de-sign systems for both appliance and automotive products. Along with EPLAN, we started using So-lidWorks for mechanical design, only using AutoCAD for the P&I Diagram. This setup was used for a number of years, but ultimately we wanted to align design sys-tems so the components were gi-ven the same names and all char-ts used the same symbols and had a uniform structure,” he adds. “This has now been achieved by migration to the EPLAN Platform.”

Enhance productivity“We needed a new electrical design software package that would allow us to become more focused on our design process,” says engineering director Syl-vain Desaulniers. “We knew our efficiency in getting our projects to completion was often longer than planned and that our old CAD tool was slowing us down because of lack of accuracy in the information contained in the project documentation.”

Documents in one-tenth the timeAGRAMKOW saw an opportu-nity to capture important bene-fits through data-sharing among design disciplines by centrali-zing key design functions on the EPLAN Platform.While the benefits are continu-ing to accrue, a key takeaway has been dramatically reduced time to produce highly accurate, machine-specific documentation packages for order fulfilment. What used to take 37 hours to produce can now be genera-ted in only 3½ hours by using EPLAN’s advanced automation features to create the drawings for both the P&ID and electrical content.

Reproducing Venus Atmosphere in minutesTheir top project is assisting NASA to design and build a system that tests the ability of the module for a planned Venus land-ing. They are developing a gas mixing system that will simulate the vacuum condition in which the components will be subjected to during flight through the Venus atmosphere. This consists of two free-standing cabinets connected to the cham-ber, one with the electrical equip-ment and one with a gas panel with the components. This will allow NASA engineers to repro-duce Venus’ atmosphere within minutes.

Optimizing design is major time-saverAfter adopting EPLAN, POLY-CONTROLS has been able to reduce project design time and eliminate common editing er-rors, leading to faster turnaround times. Many tasks have been automated, like device wiring and numbering, to save time and improve accuracy. Working in EPLAN has allowed them to re-main competitive in their industry.

Page 16: Issue 2-2011 eplanet special - Rittbul

EPLAN DATA PORTALMore data, more manufacturers, more functionality

16

Eagerly anticipated – greeted with enthusiasm – the highlight of our day-to-day

operations. A number of new devices and manufacturer data expands EPLAN

Data Portal version 2.0 and higher. Users can look forward to significantly more

performance in conjunction with the new EPLAN Platform. True expansions in selec-

tion, display and component searches make day-to-day business much easier and give

extra power to project planning.

A vehicle for progressNew time-saving functions in the online portal make it consider-ably easier to select and use device data and components. It saves time and creates enthu-siasm. The integration of much more manufacturer and device data promises significant practi-cal benefits: A new portal mem-ber is Leuze electronic, manufac-turer of optoelectronic sensors, who has integrated EPLAN macros of selected switchgears as well as many safety oriented

sensors. Another innovation: Festo is now offering a selection of their pneumatic components. Mitsubishi Electric expands the list of new manufacturers with PLC data and converters. Dehn + Söhne expanded their program with lightening and surge sup-pressor components. But that‘s not all: ABB has updated its data and Phoenix Contact has restruc-tured its already extensive range of products to the newest func-tionalities of EPLAN Electric P8.

More and more functionsThe new manufacturer data along with numerous expansions in the portal functions promise productivity right from the start. One of the eagerly awaited high-lights is the “Unique ID“ which uniquely identifies an article in the EPLAN Data Portal. This ID allows data from the portal to be updated even if the local part number has changed. And if the manufacturer so desires, the de-vice data can now be displayed and filtered according to region-

al availability. The user interface optimization has also shown sig-nificant impact. For example, it now has filter options that can be hidden. This can significantly speed up page loading times. The keyword is speed: Users can find components much faster now if criteria has not been specified correctly. A simple click on alter-native search suggestions (simi-lar terms) makes it easier to find components. Therefore typing mistakes are no longer an obsta-cle in finding components either.

Quicker search, quicker resultsData transparency has been im-proved with the new display of the number of articles per prod-uct group including all subgroups in the manufacturer‘s catalog. This makes it easy to select even from bulky catalogs – time-con-suming page turning is a thing of the past. Another highlight is

the new accessory lists for users who use the optimized accesso-ry management in Versions 2.0 via the data portal. Other new features: automatic download of function template macros, ref-erenced parts that have already been completed for the mounting layout, and the life cycle status of previous and subsequent parts so that data is always up-to-date. Larsen & Tourbo is the first Indian manufacturer represented in the EPLAN Data Portal. In accord-ance with their slogan, “it´s all

about imagineering“, they have uploaded data for more than 1,000 products online, just as a first step, like protection devices for instance, relays & contactor, transformers, power capacitors, contractors, circuit breakers, etc. The next step to expansion is in the planning with drives and soft-ware starters.

ConfiguratorsAt upcoming fall trade fairs, EPLAN will present fascinating solutions with integrated configu-rators, which are linked directly to the EPLAN Data Portal. Us-ers will be able to individually configure their devices using the manufacturers‘ product configu-rators. Directly in the portal – on-line and web-based. This integra-tion goes far beyond providing existing device and component data; it is the next technologi-cal milestone in the develop-ment of the portal. Some exam-ples are the integration of the Endress+Hauser product con-figurator, as well as Rittal Therm.

Maximum speed and easy search and find – that is what

EPLAN Data Portal is based on; it provides data to more than

120,000 devices.

ImprintPublisher:

EPLAN Software & Service

GmbH & Co. KG

An der alten Ziegelei 2

D-40789 Monheim am Rhein

Telefon: +49 (0) 21 73/39 64 - 0

Telefax: +49 (0) 21 73/39 64 - 25

www.eplan.de

[email protected]

Layout:

MEDIABRIDGES® GmbH

Agency for Corporate Communication

Pictures: EPLAN, MEDIABRIDGES®, fotolia, istock etc.

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