itc limited foods business division ranjangaon, pune · 2020. 9. 9. · factory location. presence...
TRANSCRIPT
ITC Limited
Foods Business Division
Ranjangaon, Pune
CII National Award for Excellence in Energy
Management 2020
26, 27, 28 Aug 2020
Nandha Kumaar R : Manager - Engineering, EM & EA
Alok Kumar : AM - Engineering
Aditya : AM - Manufacturing Atta
TRIPPLE BOTTOM LINE PERFORMANCE
• E C O N O M I C P E R F O R M A N C E
• E N V I R O N M E N T A L P E R F O R M A N C E
• S O C I A L P E R F O R M A N C E
Factory Location
Presence of FBD factories : ICML • Located in MIDC
Ranjangaon,
• Five star industrial area
• 50 KM away from Pune
• Snacks Production in 2008
• Noodles production in 2010
• Atta Production in 2018
• 11 Production lines
• Capacity 10500 tons/month
• 500 Cr Turnover
Managers : 69
Employees : 217
NEEM : 100
SPP : 450
Certifications
• EMS - ISO 14001 : 2015
• OH&S - ISO 45001 : 2018
• FSSC 22000
• HALAL
• WASH - Workplace Assessment for
Safety and Hygiene By QCI
FY 20-21
Products Manufactured
28
variants
Plant Energy overview
Grid
Finger
snacks
line -1
Potato
chips
line
BPT
250 KWOn-Site Solar
1 MW
MSEDCL
Grid
CD 4793 Kva.WTG
5.1 MW
Finger
snacks
line -2
Low
BD
Line
Multi
Chip
Line
Noodle
line
RS -1
Air
Dried
Noodle
Atta
Plant
Noodle
line
RB -4
Noodle
line
RS -3
Utilities
DG
1010
KVA X 4
100 %
Biomass
Briquette
fired
Boiler
14 TPH
28 Bar
Stand by
FO fired
Boilers
14 TPH
10 Bar
3.5 TPH 3TPH 2TPH 3 TPH1.25TPH0.2 TPH0.2 TPH
LPG
Atta Energy Consumption
70%
12%
6%
5% 7%
Milling Power Consumption
Chakki
Milling HP Fan
Roll Body
Root Blowers
Rest off
Power Saving Action Plans
• Need Based Purging
Optimization in RJFs
• Lighting LED Conversion
• Milling Load increment
• PID Control in Root Blowers
17-
18
18-
19
19-
20
Apr-
19
May
-19
Jun-
19
Jul-
19
Aug
-19
Sep-
19
Oct-
19
Nov
-19
Dec-
19
Compressor 11.0 10.0 8.0 8.5 7.4 7.5 6.8 6.5 7.3 7.9 7.0 7.2
Lighting 9.0 7.0 6.0 6.3 5.2 5.5 4.8 4.6 6.1 6.4 4.4 3.7
Process 100.0 95.0 97.0 99.7 98.7 93.2 88.2 90.1 89.7 91.0 95.4 93.7
Total 120.0 112.0 111.0 114.5 111.3 106.2 99.8 101.3 103.1 105.3 106.8 104.6
120.0112.0 111.0 114.5 111.3
106.299.8 101.3 103.1 105.3 106.8 104.6
0.0
20.0
40.0
60.0
80.0
100.0
120.0
140.0
Sp
eci
fic
Po
we
r
Co
nsu
mp
tio
n
(Un
it/M
T)
1.6
0.9
2.01.7
0.4 0.5
1.1 1.1
0.60.4
0.0
0.5
1.0
1.5
2.0
2.5
Bulk Cleaning kwh/MT1.1 1.1
0.7
0.90.8
0.70.8 0.8 0.8 0.8
0
0.2
0.4
0.6
0.81
1.2
Pre Cleaning kwh/MT
3.64.3 4.1 3.9 3.6
3.1 3.02.6
3.0 3.2
0.0
1.0
2.0
3.0
4.0
5.0
1st Cleaning kwh/MT5.6 5.4 5.0
4.2 3.8 3.7 3.6 3.33.8 3.7
0.0
1.02.0
3.0
4.0
5.0
6.0
2nd Cleaning kwh/MT
68.0
71.070.8
67.0
65.0
68.1
65.565.8
68.468.7
62.0
64.0
66.0
68.0
70.0
72.0
Milling kwh/MT
7.7 7.76.6
7.36.6
7.5 7.7 7.2 6.7 6.3
0.0
2.0
4.0
6.0
8.0
10.0
Packing kwh/MT
Plant Energy Consumption
77.5
19.4
2.8 0.3
Wind Grid
DG BPT
77.8 % of electrical energy is from Renewable source
92.7
2.0
5.3
Steam LPG FO
92.7 % of Thermal Energy is from Renewable source
10.81
14.04 14.60
0
2
4
6
8
10
12
14
16
17-18 18-19 19-20
Mil
lio
n U
nit
s
Electrical energy consumption
38,397
37,279 37,227
30000
31000
32000
33000
34000
35000
36000
37000
38000
39000
17-18 18-19 19-20
Millio
n k
Ca
l
Thermal Energy Consumption
13%
8%
13%
12%23%
29%
2%
Electrical energy section wise
Potato Chips
Finger Snacks
Round Small
Round Big
Atta
Utilities
Warehouse
34%
1%65%
Thermal energy section wise
Potato
Chips
Finger
Snacks
Noodles
Overall Production & Sp. Energy Consumption
1.54
1.53
1.48
1.45
1.46
1.47
1.48
1.49
1.5
1.51
1.52
1.53
1.54
1.55
17-18 18-19 19-20
mil
lio
n k
Ca
l/to
nn
e
Sp. Thermal Energy Consumption
390.87
283.23260.97
0
50
100
150
200
250
300
350
400
450
17-18 18-19 19-20
Un
its/
ton
ee
Sp. Electrical energy consumption
27666
4956355963
0
10000
20000
30000
40000
50000
60000
17-18 18-19 19-20
To
ns
Overall Production
3.2 %7.9 %
27.3%
Potato Chips & Finger Snacks Process
Receiving of
Potato Storage
Feeding/Pum
ping
De-stoning
+De-silting Peeling
Trim and
Pare
Slicing Blanching Frying
Defect removal by
Optyx
Seasoning
station Packing
Blending Extrusion Frying Seasoning Packing
Finger Snacks
Potato Chips
Noodle & Atta Process
Storage Silo
Batch Hopper
Kneading Sheeting Steaming SeasoningStretch
Conveyor
CutterRandomizat
ionFryer
Cooling Tunnel
DistributorPackaging
Noodle
Atta
Wheat unloading
TipplerBulk Cleaning
Wheat Grain Silos
Pre cleaning1 st stage cleaning
Tempering2 nd stage Cleaning
MillingPackingFG Warehouse
Sp. Electrical Energy Consumption
235.88
243.83
234.45
200.00
205.00
210.00
215.00
220.00
225.00
230.00
235.00
240.00
245.00
250.00
17-18 18-19 19-20
un
its/
ton
ne
Noodles3.8 %
120
112
107
100
105
110
115
120
125
17-18 18-19 19-20
un
its/
ton
ne
Atta
466
438
430
410
420
430
440
450
460
470
17-18 18-19 19-20
un
its/
ton
ne
Potato Chips
7.7 %
360.72
352.83
350.00
340.00
345.00
350.00
355.00
360.00
365.00
17-18 18-19 19-20
un
its/
ton
ne
Finger Snacks
2.9 %
10.8 %In 18-19
Addition of
Maida silo
& Robot
packing
Sp. Thermal Energy Consumption
4.71
4.61
4.42
4.2
4.3
4.4
4.5
4.6
4.7
4.8
17-18 18-19 19-20
Kg
of
ste
am
/ K
g o
f p
rod
uct
Potato Chips
0.423
0.216
0.00
0.10
0.20
0.30
0.40
0.50
18-19 19-20
Kg
of
ste
am
/ K
g o
f p
rod
uct
Finger Snacks : Steam
2.46
2.41
2.33
2.25
2.3
2.35
2.4
2.45
2.5
17-18 18-19 19-20Kg
of
ste
am
/ K
g o
f p
rod
uct
Noodles
13.22
15.37
5.0000
7.0000
9.0000
11.0000
13.0000
15.0000
17.0000
17-18 18-19
kg
of
LPG
/to
ne
e o
f p
rod
uct
Finger Snacks : LPG
16.3 %
6.2 %
49 %
5.3 %
Internal Benchmarking : Sp. Electrical Energy Consumption
430.00 432.00 438.00
665.00
861.00
300.00
400.00
500.00
600.00
700.00
800.00
900.00
Pune Panchla Haridwar Trichy Mysuru
Un
its/
Ton
ne
Potato Chips
178
188190
193
201
207
160
170
180
190
200
210
Haridwar Pune Trichy Panchla Malur Kapurthala
Un
its/
Ton
ne
Noodles
105 107111
175
80
100
120
140
160
180
Kapurthala Pune Uluberia Trichy
Un
its/
Ton
ne
Atta
Approaching
towards best
with new
initiatives of
VAM, N2,
Chiller VFD
& LP
compressor
in 20-21
Yr. 19-20 H2
avg. is 103.5
Approaching
towards best
in 20-21
Internal Benchmarking : Sp. Thermal Energy Consumption
200
231 235
266 274
0
50
100
150
200
250
300
Haridwar Pune Trichy Mysuru Panchala
10
e3
TO
E/t
on
ne
of
pro
du
ct
Potato Chips
119
131
140144
154
164
80
100
120
140
160
180
Trichy Haridwar Pune Kapurthala Panchla Malur1
0e
3 T
OE
/to
nn
e o
f p
rod
uct
Noodles
Yr.20-21 Apr-July : 132
Approaching towards best
with new initiatives of LP
compressor hot air use & IR
heater in 20-21
Approaching towards best in
20-21
Energy Conservation Projects 20-21
Sl No. Title of ProjectElectrical Savings
(Million Units)
Annual Thermal
Savings (in
million kCal)
Investment
(in million
INR)
1 Usage of Oxygen exhaust from Nitrogen Generator in ETP 0.07 0 1.5
2 Low pressure compressor for randomizer air 0.33 0 3.4
3 Reduction of pressure drop in compressed airline 0.29 0 0.9
4 Day light for Warehouse 0.18 0 2.5
5 UPS on standby on non-working days to avoid losses 0.18 0 0
6 Installation of VFD on chiller compressor 0.18 0 2.5
7 Compressed Air leakage reduction 0.18 0 0.4
8 Optimizing chilled water pumping system 0.07 0 0.1
9 Replace condenser water pumps with new energy efficient,
low head pumps0.04 0 0.2
10 IR based heating and introduction of hot air blower to
reduce moisture in Noodles going in the fryer0 1944 1.8
Usage of Oxygen from Nitrogen Generator in ETP
Air
To Process - Nitrogen
Exhaust
gas –O2
Compressor
and Dryer
Silencer
Used in ETP
for aeration
PSA
Towers
• Exhaust Oxygen from Nitrogen Generator is being used in ETP for
aeration
Calculations
Nitrogen flow from the generator 150 m3/hr
Air Flow in the Nitrogen Generator 450 m3/hr
Percentage of oxygen in air 21%
Percentage of oxygen in exhaust 30%
Total Oxygen in exhaust 90 m3/hr
Air flow required for aeration 2300 m3/hr
Oxygen flow required 483 m3/hr
Blower Motor Power 44 kW
Proportionate decrease in Blower power 8.2 kW
Annual Energy savings(in kWh) 71821
Annual Savings(in INR) 5.74 lacs
Investment (in INR) 20 lacs
Payback(in months) 41.8
Contains 30% oxygen
Waste Oxygen Used in ETP
Randomiser – LP compressor
C1 C2
C3 C4
C1
C3
C2
550 CFM x 4 @ 5.5 bar
550 CFM x 2 @ 5.5 bar
1000 CFM x 4
@ 2.0 bar
Ring main header
Randomising Air @ 1.5 bar to 4 noodle lines
1000 cfm
Air @ 5.0 bar to various instruments control
Same Ring main header
Air @ 5.0 bar to various instruments control
Be
fore
Aft
er
Randomising Air @ 1.5 bar to 4 noodle lines
1000 cfm
Sp. Power
consumption : 175
Kw / 1000 cfm
Sp. Power
consumption : 90
Kw / 1000 cfm
Savings
Annual energy 3.3 Lakh Units
Annual Cost 26.4 Rs. Lakhs
Investment 34 Rs. Lakhs
Payback 1.29 Years
Energy Conservation Projects 17-18
Sl No. Title of Project
Annual Savings
(in million INR)
Investment
(in million INR)
Payback
(in months)
1 Air Compressor with VFD ( 3+1) 0.691 2.80 49
2 Oil Preheater in fryer using flue gas 0.576 0.25 5
3 Energy efficient blower for ETP 0.490 2.30 56
4Reduction of Harmonics by introduction of
Active & Passive filter0.403 1.20 36
5 Switching to energy efficient LED Street Lamps 0.364 0.64 21
6 Intelligent flow control for air compressor 0.336 0.55 20
7 Optimising of PC fryer Oil Mist Extractor fan 0.105 0.02 2
8Interlocking of Noodle fryer hall exhaust fan
with Noodle line running0.096 0.02 3
9 Occupancy Sensors 0.072 0.12 20
Energy Conservation Projects 18-19
Sl No. Title of Project
Annual Savings
(in million INR)
Investment
(in million INR)
Payback
(in months)
1 Steam Trap system upgrade : TD-3 to 1.470 0.55 5
2 Noodle line steamer sealing modification 0.960 0.25 3
3 Energy Efficient Lighting 0.325 2.50 92
4Optimzing Noodles line humidifiers interlock
with line running0.288 0.001 -
5Reduction of Lighting Voltage from
240 V to 220 V0.284 0.001 -
6 Chiller Power Reduction by Auto tube cleaning 0.270 0.60 27
7 Timers for CFC, Street lights 0.072 0.15 25
Chiller condenser : Auto Tube Cleaning
• Scale formation in Chiller HE
• Installed Online Auto tube cleaning
• Balls removes scale in inner tube
• Maintains Good Heat exchange
• Savings / annum : 60,000 units
Rs.2.7 Lakhs
Energy Conservation Projects 19 - 20
Sl No. Title of Project
Annual Savings
(in million INR)
Investment
(in million INR)
Payback
(in months)
1 Vapour Absorption Chiller 3.84 15.2 48
2 Closed Loop condensate recovery PPPU Pump 3.14 2.5 10
3 Back Pressure Turbine 2.88 7.2 30
4 Replaced existing motors with IE 3 motors 1.72 4.8 33
5 Energy Efficient LED Lightings for Process hall 1.60 2.5 19
6 Optimising oil flow in Noodles fryer 1.54 1.2 9
7 Steam Heat Exchanger for Finger Snacks Line 1.09 2.4 27
8 Air Curtains with Smart Sensors 0.90 1.2 16
9Waste heat recovery from Compressor to HVAC Hot
water0.64 0.8 15
10 Independent Lighting control in process & Admin 0.53 0.5 11
11 Rotary Mill at Randomizer 0.44 12.0 327
12 Air nozzle for cleaning, compressed air lines 0.14 0.2 18
Vapor Absorption Machine
Potato chips fryer
Noodles Steamer
Waste Heat from fryer
and steamer
Warm water at 12-13 deg C
Chilled water at 7 deg C for
comfort cooling in AHUs
Cooling Tower
Heat Sink
Waste
Heat
1196 kW
Cooling
Capacity
252 TR
Investment Made(in
Million Rs.)
Annual Electrical
Savings (in million
Units)
Annual Savings(in
Million Rs.)
Payback(in Months)
15.2 0.48 3.84 47.5
Lithium Bromide used
as an absorber
LiBr is much more eco
friendly than R-134
series refrigerants
Very low maintenance
Effectively shuts down
the vapour
compression based
chiller
Steam Saving : Closed loop condensate recovery system
System Open loop
CRS
Closed loop
CRS
Primary flash steam Recovered Recovered
Secondary flash steam Vented to Atm. Recovered
Motive steam after
useVented to Atm. Recovered
Condensate
Temperature100’ C 135’ C
Steam Savings 228 Kg/Hr
Cost savings Rs. 31.4 Lakhs/ Annum
PPPPU : Pressure Powered Pump Packaged Unit
100 %
Briquette
fired
Solid fuel
Boiler 14
TPH 28
Bar
Pc & FS
fryer
185’C
3.9 TPH
25 bar
9.25 TPH
25 bar
Steam to Noodle lines 10 bar
Fryer-1 Fryer- 2 Fryer-3 Fryer- 4
Fryer oil temp : 150’C
Generator
250 KW
PRV
Connected
to LT Bus
• Inlet Pr. :25 bar, Temp. : 230’ C
• Outlet Pr.: 10 bar, Temp. : 190’ C
Average power
generation : 1200
units / day
Back Pressure Turbine
IE 3 Motors
• Energy inefficient < = IE2 motors rating above 5.5 Kw
to 75 Kw identified for replacement.
• 56 motors identified
• 4 Compressor motors & 52 Process, Utility area
motors.
• Efficiency improvement from IE1 , IE 2 to
IE 3 Standard.
• Efficiency increased in the range of 2.33 %
to 5.47 % in motor.
• Savings : • 2,15,000 units / Annum
• Rs.17.2 Lakhs/ Annum,
• 2.29 years payback.
LED Lightings
• Process areas were provided with CFL lamps
• Each fitting had 55 W x 4 no’s CFL + 50 W ballast =270 W
• Replaced with 85 W LED
• Storage area provided with 250 W Metal halide lamps
• Replaced with 132 W LED.
• Savings :
• 16,500 units / month
• Rs.16.83 Lakhs/ Annum,
• 1.72 years payback.
• Reduction of CFL replacement cost.
• Improved Lux levels
64010
47516
30000
35000
40000
45000
50000
55000
60000
65000
70000
Lighting Power : Units / month
25.76 %
Luminous efficacy in
Lumens /watt
• LED : 100 to 150
• MH : 75 to 100
• CFL : 50 to 70
Rotary Mill at Randomizer
Calculations
Amount of moisture removed by
Rotary Mill in NL-3 & NL-4
0.9 tons / day
Enthalpy of steam at 8 bar 2767 kJ/Kg
Latent heat of vaporization of water 2260 kJ/Kg
Amount of steam saved in a day 0.734 tons
Amount of steam saved in a year 220.2 tons
Annual Savings (in INR ) 4.4 lacs
Investment Made (in INR ) 120 lacs
Cutter cuts the Noodle strands & the rotary mill gives it a full flip
1% reduction in moisture of the incoming Noodles strands
Mill flips the strands outwards to shrug off the moisture
Load on the fryer reduced
Cutter
Rotary
Mill
Rotary Mill
REVERSE JET FILTER NEED – BASED PURGING OPTIMIZATION
01Unable to predict Filter condition, issue identified
only when downtime occurs
02Downtime of 1 entire shift to restore bags to
normal condition
03Compressed air losses during dry or idle run,
increasing power consumption
04Frequent choke clearing, increasing the Sweepage
Atta and hampering Morale
11 108
0
5
10
15
FY 17-18 FY 18-19 FY 19-20
COMPRESSOR SPC
DPT was installed on each RJF, and the RJF
purging was interlinked to the DPT via SCADA, so
that jet filter purging would switch on only when
pressure rose above a pre-defined Set Value
Energy Conservation Projects Summary
YearNo of
Proposals
Investments
(in million INR)
Savings
(in million INR)
2017-18 9 7.9 3.133
2018-19 7 4.05 3.67
2019-20 12 50.5 18.45
Utilization of Renewable Energy Resources
Technology
( electrical)
Type of
Energy
Onsite/Offsite Installed
Capacity (MW)
Generation
(Million kWh)
% of overall
Electrical Energy
Wind Turbine Electrical Offsite 5.1 MW 11.68 77.5
Solar PV * Electrical Onsite 1.0 MW 1.56 10
*Solar PV Commissioned in July-2020 @ the cost of 36 Million INR
Technology (thermal) Type of Energy Installed Capacity
TPH
Usage (Million kCal) % of overall
Thermal Energy
100% Waste Biomass
Briquette Fired Boiler
Steam 14 TPH 34,509 92.7
7.68
11.55 11.68
13.24
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
17-18 18-19 19-20 20-21
Millio
n U
nit
s
Renewable Electrical Energy
Installed Capacity: 3 MW 5.1 MW 5.1 MW 6.1 MW
Waste Utilization and Management
Type of Waste 17-18 18-19 19-20 Method of disposal
Process 5712.51 6696.06 5934.45 Recycle
Hazardous 7.95 13.65 10.49 Recycle/Incineration
Dry Waste 357.71 453.69 378.07Recycle/
Vermicomposting
ETP Waste 221.98 937.56 759.81 Composting
Scrap 482.4 86.21 76.19 Reuse/Recycle
Total Waste(in tonnes) 6782.56 8187.17 7159.10
245
165
128
0
50
100
150
200
250
300
17-18 18-19 19-20kg
of
wa
ste
/to
nn
e o
f p
rod
uct
ion
Specific Waste Generation
47.8 %
Waste Utilisation : Oil purification & Reuse
Dalsorb 3000 M chemical
addition @ 2%
Steam jacketed drum
100 micron Leaf
filter
Compressed air
supply to clean the
filter
5 micron filter FFA reduced oil for
Process
15 minutes of agitation
20 minutes of re-circulation
5 minutes of air purging on the
leaf filter
Oil
Treated
Pre-
Filtration
FFA
Post
Filtration
FFA
Requir
ement
Percentage
Reduction
Palm Oil 0.234 0.093 <0.25 60%
Palmolein 0.211 0.089 <0.25 58%
130 ‘C
• DALSORB chemical removes degradation
compounds from oil
• Removes both solid and dissolved
impurities from used oil
Waste Utilization : Wealth out of Waste (WOW)
• Snacks & Noodles unit produces around 1700 tons of finished good waste
• 20-30 % of the waste is Oil
• Opportunity to utilize FG waste and increase revenue on sale of Waste
FG
Waste
• Crushed into small pieces
• Passed through high
temperature
• Sieved to get clear oil
Oil
Wealth
GHG Inventorisation
YearTons of
production
Scope 1 Emissions
(Direct Energy)
Tons of CO2
Scope 2 Emissions
(Indirect Energy)
Tons of CO2
Scope 3 Emissions
(Transportation)
Tons of CO2
Total Emissions
Tons of CO2
Tons of
CO2 /
Tons of
production
2017-2018 27660 2351 2880 2104 7335 0.265
2018-2019 49603 1025 2636 2207 5868 0.118
2019-2020 54949 1312 2689 2604 6605 0.120
0.265
0.118 0.120
0.000
0.050
0.100
0.150
0.200
0.250
0.300
17-18 18-19 19-20
Ton
s o
f e
mis
sio
n/T
on
s o
f
pro
du
ctio
n
Specific Emissions
54.7 %With 1 MW
Solar Yr.20-21
Target : 0.100
Green Supply Chain
Improvement of truck loadability in Snacks and Noodles
Freight cost reduced by optimizing the
following variables :-
Truck sizes
CFC sizes
Loading patterns at various locations
Financial
Year
Truck volume
utilization %
K2 Despatch
Volume(in
MT)
Freight
occurred (in
lacs)
Savings (in
lacs)
18-19 94.63% 23890 1719.06139.87
19-20 95.57% 23796 1579.19
Team work, Employee Involvement & Monitoring
Utility Energy KPI'sSr.No Equipment Parameters
1 PCC Panel
Harmonic Level < 5 % V (Volt)
Harmonic Level < 8 % I (Current)
P.F 0.995 to 0.999
2 Air Compressor
Compressed Air line Pressure 5 to 6 Bar
Due Point Temp 2 to 3 Deg Centrigrade
Sp. Power consumption 175 KWR / 1000 CFM
3 Cooling Tower
Range > 3.5 Deg Centigrade
Approach < 4 Deg Centigrade
Effectiveness 40 to 60 %
4 Chiller
Sp. Power consumption 0.64 KWH / TR
Chiller Condensor approach < 3 Deg Centigrade
Chiller Evaporator approach < 3 Deg Centigrade
5 DG Power generation 3.6 to 3.8 Units / Ltr.
• Utility & Process line energy consumptions • Reviewed in Daily meeting by Engineering & Operations Manager
• Reviewed by Factory manager in Weekly & Monthly Review Meeting
• Reviewed by Head of ICML in Quarterly Meeting.
Energy Management Dashboard
Industry 4.0 : Checkweigher Integration
0
5
10
15
00
:00
:00
01
:30
:00
03
:04
:00
04
:47
:00
06
:27
:00
08
:20
:00
11
:23
:00
12
:54
:00
14
:26
:00
16
:58
:00
18
:41
:00
20
:14
:00
21
:49
:00
23
:24
:00
01
:00
:00
02
:36
:00
04
:06
:00
27-03-2019 28-03-
2019
Under Weight %
-3
2
7
12
17
22
03
:50
:00
06
:00
:00
07
:37
:00
11
:28
:00
12
:48
:00
14
:05
:00
15
:26
:00
17
:42
:00
19
:07
:00
20
:24
:00
21
:47
:00
23
:04
:00
00
:23
:00
01
:58
:00
03
:16
:00
05
:26
:00
27-03-2019 28-03-2019
Over Weight %
• TRACK TREND AND ANALYSE
Material rejections (UW and OW)
Give Away
Machine uptime.
NOODLES POTATO CHIPS
Noodles Line Data Integration
Production Status Quality Status Machine Status Downtime Status
Weight Control
(EGA)
KPI
Status
Process
Parameters
Machine
Parameters
Quality
ParametersReason Capturing
Thank you14 YEARS
IN A ROW
17 YEARS
IN A ROW
12 YEARS
IN A ROW
40.90% OF ITC'S ENERGY IS FROM RENEWABLE ENERGY SOURCES
SUSTAINABILITY REPORTING : GRI G4 Format
88.87 % Of RANJANGAON PLANT ENERGY IS FROM RENEWABLE ENERGY SOURCES
Nandha Kumaar R : Manager – Engineering
99944 07404
Alok Kumar : AM – Engineering
88253 98730
Aditya : AM - Manufacturing Atta
77528 94432