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GENSET ENGINE-G25/30

1

ITEM PART NO. DESCRIPTION QTY QTY REMARKSNo. G25 G30

E-1 CYLINDER BLOCK, LINER AND OIL SUMP 2

E-2 CYLINDER HEAD 6

E-3 PISTON AND CONNECTING ROD ASSY 10

E-4 CRANK SHAFT 12

E-5 TIMING GEAR COVER & SEALING 14

E-6 TIMING GEAR & CAM SHAFT 16

E-7 FUEL SUPPLY SYSTEM 18

E-8 AIR CLEANER DRY TYPE & INTAKE MANIFOLD 22

E-9 EXHAUST SYSTEM 24

E10 DUEL FUEL FILTER SYSTEM 26

E-11 LUB OIL PUMP ASSY 28

E-12 OIL FILTER ASSY 30

E-13 THERMOSTAT 32

E-14 WATER PUMP 34

E-15 ALTERNATOR & STARTER MOTOR 36

E-16 FLYWHEEL & FLYWHEEL HOUSING 38

E-16A RADIATOR 40

E-16B ELECT.EQUIPMENT & WIRING HARNESS 42

NUMERICAL INDEX 44

CONTENTSCONTENTSCONTENTSCONTENTSCONTENTS

SHEET DESCRIPTION PAGE NO. NO.


4

CYLINDER BLOCK LINER & SUMP E1


5



1 D10029170 LINER CYLINDER E3.273/E3.312 3 3

2 D10029200 SEAL O RING 3.80x108.50 (M/s FENNER PART NO 7882) 6 6

3 D10029210 BLOCK ASSEMBLY CYLINDER WITHOUT LINERS 1 1

4 D10008900 WASHER 14.3x20 FLAT VULCANISED FIBRE 1 1

5 D10006570 PLUG DRAIN M14x1.5x10 1 1

6 D10025900 INDICATOR ASSEMBLY ENGINE OIL 1 1

7 D10007700 SEAL O RING 2.62x7.59 2 2

8 D10009090 TUBE ENGINE OIL INDICATOR ASSEMBLY 1 1

9 D10009310 SHAFT VALVE TIMING IDLER GEAR 1 1

10 D10048960 SET CAMSHAFT BUSH E-340 STD 1 1 KIT

11 D10025610 BUSH CAMSHAFT FRONT 1 1 Nss-10

11A D10025620 BUSH CAMSHAFT 2-3-4 3 3 Nss-10

12 D87500120 PIN 10x60 DOWEL 2 2

13 D10029950 NUT M16x1.50-8 HEX FRONT AXLE SUPPORT 4 4

14 D86500060 WASHER M16 SPRING LOCK 6 6

15 D10025640 STUD FRONT AXLE SUPPORT M16x40.5-6.6P 4 4

16 D10073470 KIT ENGINE MAIN AND C/R BRG SET SIZE STD (E340) 1 1 KIT

16A D10075870 KIT ENGINE MAIN AND C/R BRG SET SIZE 010 OVER (E-440/450) 1 1 KIT

16B D10075880 KIT ENGINE MAIN AND C/R BRG SET SIZE 020 OVER (E-440/450) 1 1 KIT

16C D10075890 KIT ENGINE MAIN AND C/R BRG SET SIZE 030 OVER (E-440/450) 1 1 KIT

16D D10075900 KIT ENGINE MAIN AND C/R BRG SET SIZE 040 OVER (E-440/450) 1 1 KIT

17 D10025560 CAP CRANKSHAFT 1ST MAIN BEARING LOWER 1 1 Nss-3

18 D10025570 CAP CRANKSHAFT 2ND AND 3RD MAIN BEARING LOWER 2 2 Nss-3

19 D10025580 CAP CRANKSHAFT MAIN BEARING THRUST 1 1 Nss-3

20 D10025850 RING CRANKSHAFT THRUST LOWER 2 2 Nss-22

21 D10025840 RING, THRUST UPPER 2 2 Nss-22

22 D10050220 SET CRANKSHAFT THRUST RING SIZE STANDARD (E-340/345) 1 1 KIT

23 D81500060 BOLT M10x1.50x30-8.8 HEX HEAD 2 2


25 D10025880 WASHER 12.5x24 FLAT COPPER 3 3

26 D10025870 PLUG M12x1.75x14-6.6 HEX HEAD 3 3

27 D10008890 PLUG 36.15MM WELCH 3 3

28 D87500080 PIN 13x34 DOWEL 2 2

29 D10025890 WASHER COPPER 18MM 2 2

30 D10025860 DOWEL 18x13 ENGINE BLOCK OIL GALLERY 2 2

31 D10029190 DOWEL SLEEVE 20x15 2 2

32 D10029180 BOLT M14x1.5x151.5-10.9 HEX HEAD 14 14

33 D10029110 GASKET ENGINE OIL SUMP 1 1


6



7



34 D10029120 SUMP ENGINE OIL 1 1


36 D10010050 SCREW M10x1.50x95-8.8 HEX HEAD 2 2


38 D81500460 BOLT M10x1.50x75 HEX HEAD 6 6

39 D10005130 PLUG DRAIN M24x1.5x14 1 1

40 D10005120 WASHER M24 FLAT COPPER 1 1


42 D83500060 NUT M8x1.25-6 HEX 2 2

43 D85500050 WASHER M8 FLAT 2 2


45 D10025600 BOLT M16x2.00x115-10.9 HEX HEAD FLANGED 8 8

46 D10073890 KIT GASKETS FOR OVERHAULING WITH HEAD GASKET (E-440/450) 1 1 KIT*47 D10073660 KIT GASKETS FOR OVERHAULING WITHOUT HEAD GASKET (E-340/440/450) 1 1 KIT,NI

*- Consists of Item No. 2 & 47 of E1, 10 & 31 of E2


8

CYLINDER HEAD E2


9


CYLINDER HEAD E2

1 D10015860 CLAMP HOSE WORM DRIVE 35MM 2 22 D10030510 HOSE CYLINDER HEAD COVER TO MANIFOLD 1 13 D10008970 TUBE CYLINDER HEAD COVER TO BREATHER HOSE 1 14 D10010020 SEAL O RING 3.00x28.00 1 15 D10008940 CAP OIL FILLING CYLINDER HEAD COVER 1 16 D10008950 SEAL WASHER 28MM 3 37 D83500060 NUT M8x1.25-6 HEX 3 38 D10029360 COVER CYLINDER HEAD E3.273 1 19 D10029410 BAFFLE PLATE ASSEMBLY 1 110 D10029350 SEAL CYLINDER HEAD COVER E3.273 1 111 D82500140 SCREW M8x1.25x25-6.6P HEX HEAD 2 212 D86500030 WASHER M8 SPRING LOCK 2 213 D90000060 CIRCLIP A22x1.2 N 2 214 D10008830 WASHER ROCKER ARM SHAFT 12 1215 D10029380 ARM ASSEMBLY ROCKER 6 616 D10009060 BUSH ROCKER ARM 6 617 D10029860 ARM ROCKER (FORGING) 6 6 NSS-1518 D10029320 SCREW ROCKER ARM ADJUSTING E3.273 6 619 D83500080 NUT M10x1.00-8 HEX 6 620 D10029330 BRACKET ROCKER ARM SHAFT E3.273 3 321 D85500050 WASHER M8 FLAT 3 322 D10029300 BOLT ROCKER ARM BRACKET E3.273 3 323 D10029310 SPACER ROCKER ARM SHAFT E3.273 2 224 D10029390 SHAFT ASSEMBLY ROCKER ARM 1 125 D10029260 LOCK VALVE SPRING RETAINER 12 1226 D10029250 RETAINER VALVE SPRING 6 627 D10025730 SPRING INLET AND EXHAUST VALVE INNER 6 628 D10025720 SPRING INLET AND EXHAUST VALVE OUTER 6 629 D10029240 SEAT VALVE SPRING LOWER 6 630 D10029400 HEAD ASSEMBLY CYLINDER E3.273 1 131 D10029370 GASKET CYLINDER HEAD E3.273 1 132 D10008600 PLATE HOOK ENGINE LIFTING 2 233 D82500110 SCREW M10x1.50x25-6.8 HEX HEAD 2 234 D10057480 GUIDE VALVE AVL 6 635 D10029270 SEAL VALVE STEM 9MM DIAMETER (M/s FENNER PART NO 7106) 6 636 D10029340 CLAMP FUEL INJECTOR NOZZLE HOLDER 3 3 ‘P-TYPE INJ.37 D10029280 STUD M10x45-8.8 NOZZLE HOLDER 3 3 ‘P-TYPE INJ.38 D10022040 WASHER 8.5x17 FUEL INJECTOR NOZZLE HOLDER 3 3 ‘P-TYPE INJ.39 D83500090 NUT M10x1.50-8 HEX 9 940 D86500050 WASHER M10 SPRING LOCK 6 641 D84500020 STUD B M10x26-6.8 ZINC PASSIVATED 6 642 D10008890 PLUG 36.15MM WELCH 6 6 Nss-3043 D10074140 KIT ENGINE VALVES INLET AND EXHAUST (E-340/440/450) 1 144 D10029230 VALVE EXHAUST E3.273 3 3 Nss-4345 D10029220 VALVE INTAKE E3.273 3 3 Nss-43


10

PISTON & CONNECTING ROD ASSY E3


11


PISTON & CONNECTING ROD ASSY E3

1 D10073250 KIT PISTON, PIN, CIRCLIP AND RINGS (ENGINE SET E3.312 SIDE DRAIN) 1 1 KIT

2 D10074660 KIT ENGINE RING SET (E-340/440/450) 1 1

3 D10029420 RING PISTON COMPRESSION UPPER 3 3 Nss-2

4 D10029430 RING PISTON COMPRESSION LOWER 3 3 Nss-2

5 D10029440 RING PISTON OIL CONTROL 3 3 Nss-2

6 D10030600 PISTON 105MM E3.312 3 3 Nss-1

7 D10029450 PIN PISTON E3.273 3 3 Nss-1

8 D90500090 CIRCLIP B34x1.5 N 6 6

9 D10030610 ROD ASSEMBLY CONNECTING E3.312 3 3

10 D10029890 BUSH CONNECTING ROD E3.273 SMALL END 3 3 Nss-13

11 D10029900 BOLT CONNECTING ROD E3.273 6 6

12 D10029460 BEARING CONNECTING ROD 6 6 Nss-E1-46

13 D10073520 KIT CONN. ROD SMALL END BUSHES E3.273 1 1 KIT


12

CRANK SHAFT E4


13


CRANK SHAFT E4

1 D10029480 BOLT M10x1.00x50-10.9P HEX HEAD CRANK PULLEY 1 1

2 D10029490 PULLEY ASSEMBLY ENGINE CRANK 1 1

3 D10029470 GEAR CRANKSHAFT Z-38 1 1

4 D10023040 GEAR CRANKSHAFT Z24 1 1

5 D91000130 KEY 5x7.5 WOODRUFF 1 1

6 D10030620 CRANKSHAFT E3.312 1 1

7 D10025740 SLINGER CRANKSHAFT OIL SEAL REAR 1 1

8 D87500080 PIN 13x34 DOWEL 1 1


14

TIMING GEAR COVER AND SEALINGS E 5


15


TIMING GEAR COVER AND SEALINGS E 5

1 D83500070 NUT M6x1.00-6 HEX 6 6

2 D10010010 STUD B M6x1x20-6.6P 6 6


4 D10025750 COVER FIP GEAR INSPECTION 1 1

5 D10025650 GASKET FIP GEAR INSPECTION COVER 1 1

6 D81500150 BOLT M8x1.25x70-8.8P HEX HEAD 5 5

7 D10025920 COVER ENGINE VALVE TIMING GEAR 1 1

8 D10025660 GASKET VALVE TIMING GEAR COVER 1 1

9 D10025910 HOUSING ENGINE VALVE TIMING GEAR 1 1


11 D83500060 NUT M8x1.25-6 HEX 6 6


13 D10029980 WASHER TAB D 8.5x22x3.5 4 4

14 D10025630 GASKET VALVE TIMING GEAR HOUSING 1 1




18 D10009910 GASKET TACHOMETER DRIVE 1 1

19 D10009900 TACHO DRIVE ASSEMBLY 1 1


21 D10009550 SEAL OIL CRANKSHAFT FRONT (M/s FENNER PART NO 7844) 1 1


23 D10022010 STUD B M8x1.25x35-8.8P 1 1


16

TIMING GEAR & CAM SHAFT E6


17


TIMING GEAR & CAM SHAFT E6

1 D81500150 BOLT M8x1.25x70-8.8P HEX HEAD 2 2

2 D10009650 PLATE VALVE TIMING IDLER GEAR SHAFT THRUST 1 1

3 D10023170 GEAR IDLER VALVE TIMING Z-48 1 1

4 D10051130 BUSH ENGINE VALVE TIMING IDLER GEAR 1 1

5 D10009230 BOLT M12x1.75x38 HEX HEAD CAMSHAFT 1 1

6 D10009240 PLATE CAMSHAFT THRUST 1 1

7 D10023020 GEAR CAMSHAFT Z48 1 1

8 D10025690 PLATE FLANGED CAMSHAFT THRUST 1 1



11 D91000130 KEY 5x7.5 WOODRUFF 1 1

12 D10029510 CAMSHAFT E3.273 1 1

13 D10025940 TAPPET INTAKE AND EXHAUST VALVE 6 6

14 D10029520 ROD VALVE PUSH E3.273 6 6


18

FUEL SUPPLY SYSTEM E7


19


FUEL SUPPLY SYSTEM E7

1 D10018180 CLAMP SPRING WIRE HOSE # 7G 2 2

2 D10017780 HOSE FUEL INJECTOR LEAK OFF 1 1

3 D10114700 INJECTOR ASSEMBLY P-TYPE G30 3 3 ‘P-TYPE INJ.

4 D10029560 PIPE ASSEMBLY FUEL INJECTOR OVER FLOW 1 1

5 D10017510 WASHER FIP LEAK OFF TUBE (TYPE 603) 6 6

6 D10047580 BOLT HEX HEAD PIPE UNION 3 3

7 D10030650 TUBE ASSEMBLY FUEL INJECTION 3RD CYLINDER E3.312 1 1 ‘P-TYPE INJ.

8 D10030640 TUBE ASSEMBLY FUEL INJECTION 2ND CYLINDER E3.312 1 1 ‘P-TYPE INJ.

9 D10030630 TUBE ASSEMBLY FUEL INJECTION 1ST CYLINDER E3.312 1 1 ‘P-TYPE INJ.

10 D10008850 CLAMP ASSEMBLY FUEL INJECTION PIPE 1 1

10-1 D10029530 CLAMP ASSEMBLY FUEL INJECTION PIPE 1 1

10A D82500030 SCREW M5x0.80x10-6.6 HEX HEAD 1 1

11 D10029530 CLAMP ASSEMBLY FUEL INJECTION TUBE 1 1

12 D10029550 PAD FUEL INJECTION TUBE CLAMP 1 1

13 D10029540 PLATE FUEL INJECTION TUBE CLAMP 1 1

14 D10049720 VALVE FUEL OVERFLOW (MICO PART NO 1417413012) 1 1 Nss-18

15 D10082070 TUBE ASSEMBLY FIP OVERFLOW TO FUEL TANK 1 1

16 D10082080 TUBE ASSEMBLY FUEL TANK TO FUEL FEED PUMP 1 1

17 D10009840 CAP END PROTECTION 1 1

18 D10122850 PUMP ASSY FUEL INJECTION G25 (MICO PART NO F002AOZ463) 1 -

18 D10084640 PUMP ASSY FUEL INJECTION G30 (MICO PART NO F002AOZ348) - 1

19 D10121290 KEY WOODRUFF 1 1 Nss-18

20 D10009630 GASKET FUEL INJECTION PUMP 1 1

21 D10040820 HUB FIP CONE 1 1

22 D10023120 GEAR FUEL INJECTION PUMP Z-48 1 1

23 D10009600 WASHER 8.5x22 FLAT PHOSPHATED 7 7


25 D83500040 NUT M12x1.75-6 HEX 1 1 Nss-18

26 D86500020 WASHER M12 SPRING LOCK 1 1 Nss-18


28 D85500050 WASHER M8 FLAT 4 4


30 D10009620 PIPE FUEL INJECTION PUMP LEAK OFF 1 1

31 D10015180 BOLT PIPE UNION FUEL SUPPLY SYSTEM 8 8


33 D83500060 NUT M8x1.25-6 HEX 4 4

34 D10082010 CLAMP FIP THROTTLE SETTING 1 1

35 D10082020 SCREW FIP THROTTLE SETTING 1 1


20

AIR CLEANER DRY TYPE & INTAKE MANIFOLD E8


21


AIR CLEANER DRY TYPE & INTAKE MANIFOLD E8

1 D10118050 CLEANER ASSEMBLY PLASTIC ENGINE AIR DRY 1 1

1A D10148230 CLAMP DRY AIR CLEANER MOUNTING 1 1 NSS-1

1B D10159350 ELEMENT PRIMARY FILTER (DRY TYPE AIR CLEANER) 1 1

1C D10161230 ELEMENT SECONDARY FILTER (DRY TYPE AIR CLEANER) 1 1

2 D10015840 CLAMP HOSE WORM DRIVE 70 MM 4 4

3 D10038250 HOSE ENGINE AIR CLEANER PIPE TO INTAKE MANIFOLD 2 2

4 D10148240 PIPE ENGINE AIR CLEANER 1 1

5 D10151190 BRACKET DRY AIR CLEANER MTG. 1 1

6 D85500050 WASHER M8 FLAT 2 2



9 D83500060 NUT M8x1.25-6 HEX 2 2

10 D10029580 MANIFOLD ASSEMBLY ENGINE AIR INTAKE 1 1

11 D10029570 GASKET ENGINE AIR INTAKE MANIFOLD 3 3


22

EXHAUST SYSTEM E9


23


EXHAUST SYSTEM E9

1 D10016120 GASKET MUFFLER INLET 1 1

2 D10029140 ELBOW EXHAUST MANIFOLD 1 1

3 D10010060 GASKET EXHAUST ELBOW 1 1

4 D10029600 MANIFOLD EXHAUST 1 1

5 D10029590 GASKET EXHAUST MANIFOLD 3 3

6 D84500020 STUD B M10x26-6.8 ZINC PASSIVATED 3 3


8 D83500090 NUT M10x1.50-8 HEX 9 9

9 D84500020 STUD B M10x26-6.8 ZINC PASSIVATED 6 6


24

DUEL FUEL FILTER SYSTEM E10


25


DUEL FUEL FILTER SYSTEM E10

1 D10121510 SCREW FIXING 2 2 Nss-18

2 D10067530 WASHER C5NE9G546A 2 2 Nss-18

3 D10071950 PLATE FILTER COVER 1 1 Nss-18

4 D10121500 WASHER 2 2 Nss-18

5 D10121490 SCREW AIR VENT 2 2 Nss-18

6 D10071960 WASHER 2 2 Nss-18

7 D10052450 FILTER ASSEMBLY FUEL PRIMARY WITH SEALING RING 1 1 Nss-19

8 D10052460 FILTER ASSEMBLY FUEL SECONDARY WITH SEALING RING 1 1 Nss-19

9 D10121480 FILTER HOUSING 2 2 Nss-18

10 D10121500 WASHER 2 2 Nss-18

11 D10121570 SCREW SLUDGE 2 2 Nss-18


13 D10015180 BOLT PIPE UNION FUEL SUPPLY SYSTEM 2 2

14 D10030470 PIPE ASSEMBLY FUEL FILTER TO FIP 1 1

15 D10030010 PIPE ASSEMBLY FEED PUMP TO FUEL FILTER 1 1



18 D10015140 FILTER ASSEMBLY FUEL (MICO PART NO 9450030120) 1 1

19 D10073870 KIT FUEL FILTER INSERTS PRIMARY AND SECONDARY (MICO) 1 1


26

LUBE OIL PUMP ASSEMBLY E11


27


LUBE OIL PUMP ASSEMBLY E11

1 D10025960 BODY ENGINE LUBE OIL 1 1 Nss-29

2 D10103120 GEAR LUBE OIL PUMP DRIVING 1 1 Nss-29

3 D91000050 KEY 4x5 WOODRUFF 2 2 Nss-29

5 - SHAFT, DRIVING 1 1 Nss-29

6 D90000370 RING RETAINING 1 1 Nss-29

7 D10055030 GEAR LUBE OIL PUMP 1 1 Nss-29

8 - SHAFT, DRIVEN GEAR 1 1 Nss-29

9 - COVER, PUMP 1 1 Nss-29

10 D87500090 PIN 5x30 DOWEL 2 2 Nss-29

11 D10029150 GEAR ENGINE LUBE OIL PUMP DRIVING 1 1

12 D10009800 WASHER TAB D 15x32x3.5 1 1

13 D83500100 NUT M14x1.50-6 HEX 1 1

14 D10009980 WASHER LUBE OIL PUMP SUCTION STRAINER LOCK 6 6


16 D10052660 PISTON LUBE OIL PUMP OUTLET VALVE 1 1 Nss-29

17 D10052780 SPRING VALVE 1 1 Nss-29

18 D10052790 TUBE LUBE OIL PUMP SPRING PRESSURE ADJUSTING 1 1 Nss-29

19 D88400040 PIN 3.2x25.0 COTTER 1 1 Nss-29

20 D10009790 GASKET LUBE OIL SUCTION PIPE 1 1

21 D10029610 PIPE ASSEMBLY LUBE OIL SUCTION 1 1

22 D10025770 SHIM ENGINE LUBE OIL PUMP 0.3MM 2 2

24 D10030570 WASHER TAB 11.0 TWIN HOLED 1 1


26 D10008820 WASHER 20.5 ALUMINIUM SEALING 2 2

27 D10008810 ADAPTER LUBE OIL PUMP 2 2

28 D10029620 PIPE ASSEMBLY LUBE OIL DELIVERY 1 1

29 D10029160 PUMP ASSEMBLY ENGINE LUBE OIL 1 1


28

OIL FILTER ASSEMBLY E12


29


OIL FILTER ASSEMBLY E12

1 D10025950 GASKET LUBE OIL FILTER BODY 1 1

2 D10025960 BODY ENGINE LUBE OIL 1 1

3 D10025780 ADAPTER ENGINE LUBE OIL FILTER 1 1

4 D10017600 FILTER ASSEMBLY ENGINE LUBE OIL 1 1

7 D10007280 WASHER COPPER SEALING 3 3

8 D10082000 PIPE ASSEMBLY LUBE OIL DELIVERY 1 1



13 D10160520 ADAPTER OIL TEMPERATURE 1 1

14 D10035700 SENSOR UNIT TEMPERATURE GAUGE 1 1


30

THERMOSTAT E13


31


THERMOSTAT E13

1 D10030520 HOUSING THERMOSTAT 1 1

2 D10013760 RING THERMOSTAT SEALING 1 1

3 D10013770 THERMOSTAT ASSEMBLY ENGINE COOLING 1 1

4 D10030540 RING THERMOSTAT SEALING 1 1

5 D10030550 GASKET THERMOSTAT HOUSING 1 1

6 D10030530 WASHER SEALING 8.2x11.9 COPPER 1 1



9 D10015700 CLAMP HOSE WORM DRIVE 50MM 2 2

10 D10029940 HOSE WATER PUMP TO THERMOSTAT HOUSING 1 1


32

WATER PUMP E14


33


WATER PUMP E14

1 - BODY, WATER PUMP (M/C) 1 1 Nss-23

2 D10055300 SEAL OIL 1 1 Nss-23

3 D10055220 SEAL WATER PUMP 1 1 Nss-23

4 D10055210 IMPELLER WATER PUMP 1 1 Nss-23

5 D10055510 BEARING BALL 6203Z 1 1 Nss-23

6 - DISTANCE BUSH 1 1 Nss-23

7 D10055200 SHAFT WATER PUMP 1 1 Nss-23

8 D91000150 KEY WOODRUFF 1 1 Nss-23

9 D10052850 BEARING BALL WP-6303Z 1 1 Nss-23

10 - CIRCLIP, 48W 1 1 Nss-23

11 D10055670 SEAL WATER PUMP 1 1 Nss-23

12 - SPACER, WATER PUMP 1 1 Nss-23

13 D10055110 PULLEY WATER PUMP 1 1 Nss-23

14 - WASHER, PLAIN 1 1 Nss-23

15 D83500100 NUT, NYLOCK M14 x 1.5 1 1 Nss-23

16 D10128920 FAN ASSEMBLY WATER COOLING DIA 406mm (PUSHER TYPE) 1 1

17 D85500050 WASHER M8 FLAT 4 4

18 D82500140 SCREW M8x1.25x25-6.6P HEX HEAD 4 4

19 D10025710 GASKET WATER PUMP 1 1



22 D10099070 PUMP ASSEMBLY WATER 1 1


34

ALTERNATOR & STARTER MOTOR E15


35


ALTERNATOR & STARTER MOTOR E15

1 D10015270 BELT DRIVE WATER PUMP 1 1

2 D10009200 BOLT ALTERNATOR ADJUSTING 1 1

3 D85500050 WASHER M8 FLAT 1 1

4 D10025800 LEVER ALTERNATOR ADJUSTING 1 1

4a D82500080 SCREW M8x1.25x25-8.8 HEX HEAD 1 1

4b D86500030 WASHER M8 SPRING LOCK 1 1

5 D10019250 ALTERNATOR ASSEMBLY 35 AMPERE 1 1


7 D83500090 NUT M10x1.50-8 HEX 1 1


11 D10025810 BRACKET ALTERNATOR MOUNTING 1 1


14 D83500090 NUT M10x1.50-8 HEX 1 1


16 D10009880 STARTER MOTOR ASSEMBLY (6M14) 1 1



36

FLYWHEEL & FLYWHEEL HOUSING E16


37


FLYWHEEL & FLYWHEEL HOUSING E16

1 D10145930 FLYWHEEL ASSEMBLY G30 1 12 D10051080 RING FLYWHEEL GEAR Z-126 1 1 Nss-13 D10025680 WASHER LOCK 27x100 (FLYWHEEL) 1 14 D10009920 BOLT M12x1.25x36-10.9P HEX HEAD 6 65 D10009120 SEAL OIL CRANKSHAFT REAR (M/s FENNER PART NO 7845) 1 16 D10082060 HOUSING FLYWHEEL G30 1 17 D10009830 DOWEL POSITION PLAIN 8x83 1 18 D10025670 GASKET FLYWHEEL HOUSING 1 19 D10008440 BOLT M12x1.75x36-10.9P HEX HEAD 12 1210 D86500020 WASHER M12 SPRING LOCK 4 411 D83500090 NUT M10x1.50-8 HEX 3 312 D86500050 WASHER M10 SPRING LOCK 3 313 D84500020 STUD B M10x26-6.8 ZINC PASSIVATED 3 314 D10009890 GASKET STARTER MOTOR 1 115 D10007370 PLUG 1/4" TAPER 2 216 D10025990 WASHER TAB HOUSING FLYWHEEL 10 1017 D10007150 BOLT M12x1.75x45-10.9 HEX HEAD 2 2


38

RADIATOR E16A


39


RADIATOR E16A

1 D10091270 TANK ASSEMBLY COOLANT EXPANSION 1 1 Assy

2 D10160510 RADIATOR AND SHROUD ASSEMBLY 1 1 ASSY

3 D10053110 CAP ASSEMBLY RADIATOR PRESSURE 1 1

4 D10165160 SUPPORT ASSY. RADIATOR 1 1

5 D10015700 CLAMP HOSE WORM DRIVE 50MM 6 6

6 D10151230 HOSE RADIATOR UPPER 1 1

7 D10030030 HOSE RADIATOR LOWER 1 1

8 D10161220 PIPE WATER PUMP TO RADIATOR 1 1

9 D10151210 HOSE RADIATOE LOWER 1 1

10 D10015690 WASHER CUP RADIATOR MOUNTING 4 4

11 D10015680 PAD RADIATOR SUPPORT BOTTOM 4 4

12 D83500170 NUT M10x1.50 NYLOCK HEX 2 2

13 D10159400 BRACKET RADIATOR MOUNTING 1 1


40

ELECT. EQUIPMENT & WIRING HARNESS E-16B


41


ELECT. EQUIPMENT & WIRING HARNESS E-16B

1 D10035700 SENSOR UNIT WATER TEMPERATURE GAUGE 1 1

2 D10034500 GAUGE ASSEMBLY WATER TEMPERATURE 1 1

3 D10088060 AMMETER ASSEMBLY 1 1

4 D10015470 CABLE ASSEMBLY TACHOMETER DRIVE 1 1

5 D10088040 GAUGE ASSEMBLY ENGINE LUBE OIL TEMPERATURE 1 1

6 D10015520 SWITCH ASSEMBLY ENGINE START - 1

7 D10015480 LAMP ASSEMBLY WARNING INDICATOR 1 1

8 D10015460 TACHOMETER ASSEMBLY 1 1

9 D10015440 GAUGE ASSEMBLY ENGINE OIL PRESSURE 1 1

10 D10087250 BOX INSTRUMENT PANEL G30 1 1

11 D10081990 HARNESS ASSEMBLY ELECTRICAL (G30) 1 1

Page No. 42

PART NO. SHEET ITEM


NUMERCIAL INDEXNUMERCIAL INDEXNUMERCIAL INDEXNUMERCIAL INDEXNUMERCIAL INDEX

PART NO. SHEET ITEM PART NO. SHEET ITEM

D10005120 E1 40D10005130 E1 39D10006570 E1 5D10007150 E16 17D10007280 E12 7D10007370 E16 15D10007700 E1 7D10008440 E16 9D10008600 E2 32D10008810 E11 27D10008820 E11 26D10008830 E2 14D10008850 E7 10D10008890 E1 27D10008890 E2 42D10008900 E1 4D10008940 E2 5D10008950 E2 6D10008970 E2 3D10009060 E2 16D10009090 E1 8D10009120 E16 5D10009200 E15 2D10009230 E6 5D10009240 E6 6D10009310 E1 9D10009550 E 5 21D10009600 E7 23D10009620 E7 30D10009630 E7 20D10009650 E6 2D10009790 E11 20D10009800 E11 12D10009830 E16 7D10009840 E7 17D10009880 E15 16D10009890 E16 14D10009900 E 5 19D10009910 E 5 18D10009920 E16 4D10009980 E11 14D10010010 E 5 2D10010020 E2 4D10010050 E1 36D10010060 E9 6D10013760 E13 2D10013770 E13 3D10015140 E10 18D10015180 E10 13D10015180 E7 31D10015190 E10 12D10015190 E7 29D10015270 E15 1D10015440 E-16B 9D10015460 E-16B 8D10015470 E-16B 4D10015480 E-16B 7D10015520 E-16B 6D10015680 E16A 11D10015690 E16A 10D10015700 E13 9D10015700 E16A 5D10015840 E8 2D10015860 E2 1D10016120 E9 9

D10017510 E7 5D10017780 E7 2D10017600 E12 4D10018180 E7 1D10019250 E15 5D10022010 E 5 23D10022040 E2 38D10023020 E6 7D10023040 E4 4D10023120 E7 22D10023170 E6 3D10025560 E1 17D10025570 E1 18D10025580 E1 19D10025600 E1 45D10025610 E1 11D10025620 E1 11AD10025630 E 5 14D10025640 E1 15D10025650 E 5 5D10025660 E 5 8D10025670 E16 8D10025680 E16 3D10025690 E6 8D10025710 E14 19D10025720 E2 28D10025730 E2 27D10025740 E4 7D10025750 E 5 4D10025770 E11 22D10025780 E12 3D10025800 E15 4D10025810 E15 11D10025840 E1 21D10025850 E1 20D10025860 E1 30D10025870 E1 26D10025880 E1 25D10025890 E1 29D10025900 E1 6D10025910 E 5 9D10025920 E 5 7D10025940 E6 13D10025950 E12 1D10025960 E11 1D10025960 E12 2D10025990 E16 16D10029110 E1 33D10029120 E1 34D10029140 E9 7D10029150 E11 11D10029160 E11 29D10029170 E1 1D10029180 E1 32D10029190 E1 31D10029200 E1 2D10029210 E1 3D10029220 E2 45D10029230 E2 44D10029240 E2 29D10029250 E2 26D10029260 E2 25D10029270 E2 35D10029280 E2 37D10029300 E2 22

D10029310 E2 23D10029320 E2 18D10029330 E2 20D10029340 E2 36D10029350 E2 10D10029360 E2 8D10029370 E2 31D10029380 E2 15D10029390 E2 24D10029400 E2 30D10029410 E2 9D10029420 E3 3D10029430 E3 4D10029440 E3 5D10029450 E3 7D10029460 E3 12D10029470 E4 3D10029480 E4 1D10029490 E4 2D10029510 E6 12D10029520 E6 14D10029530 E7 11D10029530 E7 10-1D10029540 E7 13D10029550 E7 12D10029560 E7 4D10029570 E8 11D10029580 E8 10D10029590 E9 1D10029600 E9 2D10029610 E11 21D10029620 E11 28D10029860 E2 17D10029890 E3 10D10029900 E3 11D10029940 E13 10D10029950 E1 13D10029980 E 5 13D10030010 E10 15D10030030 E16A 7D10030470 E10 14D10030510 E2 2D10030520 E13 1D10030530 E13 6D10030540 E13 4D10030550 E13 5D10030570 E11 24D10030600 E3 6D10030610 E3 9D10030620 E4 6D10030630 E7 9D10030640 E7 8D10030650 E7 7D10034500 E-16B 2D10035700 E12 14D10035700 E-16B 1D10038250 E8 3D10160510 E16A 2D10040820 E7 21D10047580 E7 6D10048960 E1 10D10049720 E7 14D10050220 E1 22D10051080 E16 2D10051130 E6 4

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PART NO. SHEET ITEM




D10052450 E10 7D10052460 E10 8D10052660 E11 16D10052780 E11 17D10052790 E11 18D10052850 E14 9D10053110 E16A 3D10055030 E11 7D10055110 E14 13D10055200 E14 7D10055210 E14 4D10055220 E14 3D10055300 E14 2D10055510 E14 5D10055670 E14 11D10057480 E2 34D10067530 E10 2D10071950 E10 3D10071960 E10 6D10073250 E3 1D10073470 E1 16D10073520 E3 13D10073660 E1 47D10073870 E10 19D10073890 E1 46D10074140 E2 43D10074660 E3 2D10075870 E1 16AD10075880 E1 16BD10075890 E1 16CD10075900 E1 16DD10081990 E-16B 11D10082000 E12 8D10082010 E7 34D10082020 E7 35D10082060 E16 6D10082070 E7 15D10082080 E7 16D10084640 E7 18D10087250 E-16B 10D10088040 E-16B 5D10088060 E-16B 3D10091270 E16A 1D10099070 E14 22D10103120 E11 2D10114700 E7 3D10118050 E8 1D10121290 E7 19D10121480 E10 9D10121490 E10 5D10121500 E10 4D10121500 E10 10D10121510 E10 1D10121570 E10 11D10122850 E7 18D10128920 E14 16D10145930 E16 1D10148230 E8 1AD10148240 E8 4D10151190 E8 5D10151210 E16A 9D10151230 E16A 6D10159350 E8 1BD10159400 E16A 13D10160520 E12 13

D10161220 E16A 8D10161230 E8 1CD10165160 E16A 4D81500020 E 5 17D81500020 E13 7D81500030 E1 44D81500030 E7 27D81500060 E1 23D81500060 E1 37D81500110 E 5 12D81500110 E6 9D81500110 E7 24D81500120 E 5 16D81500150 E 5 6D81500150 E6 1D81500430 E 5 22D81500460 E1 38D81500470 E1 41D81500470 E11 25D81500590 E8 8D81501240 E15 8D82500030 E15 18D82500030 E7 10AD82500070 E 5 20D82500070 E11 15D82500080 E14 21D82500080 E15 4aD82500090 E10 16D82500100 E 5 15D82500110 E12 12D82500110 E15 15D82500110 E2 33D82500140 E14 18D82500140 E2 11D83500040 E7 25D83500060 E 5 11D83500060 E1 42D83500060 E2 7D83500060 E7 33D83500060 E8 9D83500070 E 5 1D83500080 E2 19D83500090 E15 7D83500090 E15 14D83500090 E16 11D83500090 E2 39D83500090 E9 5D83500100 E11 13D83500100 E14 15D83500170 E16A 12D84500020 E16 13D84500020 E2 41D84500020 E9 4D84500020 E9 8D85500050 E1 43D85500050 E14 17D85500050 E15 3D85500050 E2 21D85500050 E7 28D85500050 E8 6D86500020 E10 17D86500020 E16 10D86500020 E7 26D86500030 E 5 10D86500030 E13 8

D86500030 E14 20D86500030 E15 4bD86500030 E2 12D86500030 E6 10D86500030 E8 7D86500040 E 5 3D86500050 E1 24D86500050 E1 35D86500050 E12 11D86500050 E15 6D86500050 E15 13D86500050 E16 12D86500050 E2 40D86500050 E7 32D86500050 E9 3D86500060 E1 14D87500080 E1 28D87500080 E4 8D87500090 E11 10D87500120 E1 12D88400040 E11 19D90000060 E2 13D90000370 E11 6D90500090 E3 8D91000050 E11 3D91000130 E4 5D91000130 E6 11D91000150 E14 8

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PART NO. SHEET ITEM




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