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    Maintaining Quality of Grains and

    Managing Molds and Mycotoxins

    Barry J. Jacobsen

    Department of Plant Sciences and Plant Pathology

    Bozeman, MT

    1/6/09Crop pest Management School

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    Grain is highest quality and lowest storage risk when fully

    mature before harvest, absence of field mold damage,hail damage, lack of rain that delays harvest

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    How did it happen?

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    Moisture-not avera e moisture but moisture of wettest

    component- affects ability of storage fungi to grow Temperature- affects growth rate of storage fungi and

    BCFM-influences air movement, aeration, wet weed

    seeds, etc ys ca amage o e erne or see

    Mechanical-harvest and handling

    Insects-field and storage

    Stress cracks associated with high temperature drying

    Infection b field molds

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    Field Molds-infect in field and generally grow at moistures

    > - n ecte erne s more suscept e to nvas on y storagefungi- may produce mycotoxins Aspergillus flavus-aflatoxins * can grow @16% enocarpe a may s p o a , e m n ospor um oc o o us Fusarium graminearum, pseudograminearum, culmorum, verticilliodes,

    F. subglutinans, F, proliferatum (F. moniliformae)-, DON, fumonisins DON, DAS, T-2, HT-2, zearalenone

    Nigrospora oryzae Penicillium species- ochratoxins, citrinin, penicillic acid and others

    Cladosporium herbarum Alternaria sp.-alternariol, tenuazonic acid, etc Trichoderma viridae

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    Generally non-toxic, ear molds of corn

    Most common molds-Alternaria, CladosporiumRhizopus, Mucor, etc produce no known mycotoxins

    a ospor umear ro

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    n ec ons assoc a e w nsec amage earworm, corn orer ,high temperatures and droughty conditions during grain fill

    Aspergillus flavus, A. parasiticus

    Aflatoxins-B-1, B-2, G-1, G-2, M-1, M-2

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    Gibberella zeaeearrotReddish-pink to white

    Fusariummolds mayproduce DON (vomitoxin), zeara enone, - , - ,DAS

    Cool, wet conditions in

    21 days after pollination

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    Favored by hot, dry weather atand after flowering-insect damage

    Fusarium verticilliodes, F. subglutinans, F, proliferatum

    (F. moniliformae)-Fusarium Kernel or Ear Rot-Fumonisins

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    Fusarium verticilliodes, F.

    , .(F. moniliformae)

    *Warm,dry years

    *

    *Gibberella fujikuroi*Kernel damage promotes

    the disease

    * Less fumonisin in Bt

    corns

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    Gibberella Ear Rot

    VOMITOXIN (DON) & ZEARALENONE

    Corn: cool wet weather silking + 21 days, wet weather delayedarves

    Wheat-Barley: 50-860

    F anthesis +3-5 days-3 or more rain events

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    19411941--19471947--Alimentary Toxic AleukiaAlimentary Toxic Aleukia--RussiaRussia--Central AsiaCentral Asia--wheat,wheat,barley, prosomillet overwintered in fieldbarley, prosomillet overwintered in field--trichothecene toxinstrichothecene toxinsfrom Fusarium sp.from Fusarium sp.

    Fusarium-trichothecenes

    Alternaria-Alternaria toxins

    Wet weather delayed harvest-Field molds

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    Dust= spores and hyphae of CladosporiumAs er illus Penicillium Alternaria

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    Penicillium ear rot

    en c um spp.

    Source: D.W. White

    c ra ox ns, s er ma ocyc n, remogen c ox ns, u eos yr n, a u n,Rubratoxin, Cyclopiazonic acid, Citrinin, Citreoviridin, etc

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    -

    in equilibrium with 65-90% relativehumidit

    Members of the genera Aspergillus and

    Penicillium These molds are nearly ubiquitous in the

    environment

    All corn kernels have these spores on theirsurface-infection is determined by:

    , ,

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    -

    associated with decay of organic materials

    Aspergilli favored by warm to hotcon ons

    Penicillium favored by cooler conditions

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    Water Activity

    High Low Very Low

    Eurotium spp.A.glaucus

    torage o

    Field Mold

    Aspergillus flavusField/Stora e Mold

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    Grain storage molds

    As er illu and Penicilliums .

    These fungi decay all seeds given theright commodity moisture andtem erature-some s ecies roducemycotoxins

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    Equilibrium Moisture/Mold Growth% tarc y

    grainsoy ean,

    pea, bean,lentils

    eanut,canola,camelina,

    ung

    safflower65-70 12.5 12.0 5.0 A. halophilcus/

    A. restrictus

    70-75 14.0 13.0 6.0 A. glaucus

    75-80 15.0 14.0 7.0 A. candidus

    80-85 16.0 15.0 8.0 A. flavus

    Penicillium sp85-90 18.0 18.0 10.0 Above +Penicillium

    >95 22.0 20.0 13.0 Yeasts/ bacteria

    /most field molds

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    Aspergillus glaucus

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    Penicillium sp.

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    Bin Burning associated with Aspergillus glaucusand A. candidus

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    combustion due to storage mold activity

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    Bin Burning of soybean-

    sperg us g aucusanA. candidus

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    Aspergillus restrictusSlow growing!!!Surface-white to greenReverse-paleBiseriate

    reen con a

    Long columnar head

    Grows at equilibrium moistureof 65-70%13.5-14.3%

    Discolors germs-brown-blackOften associated withgranary weevilsUsually a factor in long storage

    ro uces mo sture to a owA. glaucusto grow

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    Surface-green with yellow areasReverse-yellow to brownUniseriate

    Loosely columnar headSome strains with yellow

    Grows at equilibrium moistures-

    Grows fairly fastEarly decayProduces moisture

    that allows fast growingA. candidus to grow

    types

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    As er illus versicolor

    Surface-white turns to yellow,, ,

    Reverse-white to yellow-purple redBiseriate

    oun oose y ra a e ea

    Similar to A. glaucusbut later in decaySterigmatocystin

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    Aspergillus candidus

    Surface-white-reverse-pale to yellow orangeuniseriate

    it can heat to 55C!- first step inspontaneous combustion

    Grows at e uilibrium moisturesof 75-80%Presence in even a low %indicates spoilage is underway

    or grain lot is mixed

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    Aspergillus flavus

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    . -

    reddish brown-with age-

    Round radiate Sclerotia in some strains

    Grows at e uilibrium moistures>80-85%

    ~16% moisture for starchy cereal grains

    -

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    Penicillium ear rot

    en c um spp.

    Source: D.W. White

    Penicillium sp

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    Penicillium sp.

    Penicillium sp. grow at equilibrium moistures > 85%

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    Aspergillusand Penicilliumspp. on wheat

    Source: C.M. Christensen

    35 day voyage

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    Average moisture at loading 14.97%

    35 day voyageConvent, LA to Nagoya, Japan

    ange n v ua erne s . - .

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    Corn storage life* in days as affected

    by temperature and moisture

    0F

    13 14 15 16 17 18

    40 4500 1830 870 450 282 183

    60 1410 570 186 150 90 57

    70 780 330 156 84 51 33

    80 450 180 87 48 27 27

    * To prevent>0.5% dry matter loss-USDA-Iowa State

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    orn storage essons

    Lon er stora e without lossin quality at lower temperature

    in quality with lower levels

    of broken kernels

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    Wheat

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    Pea seed germination as affectedby storage molds

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    Moldy clumps: usually starts in areas of high moisture seeds(weed, immature kernels or where transferred

    block air movement

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    Moisture content of the grain-individual seeds

    Temperature of the grain-higher= faster moldgrowth

    Amount of broken seeds and foreign material

    emem er wee see s are o en g er mo s ure angrain

    Pulse crops harvest moisture

    Degree which the grain is invaded by insects andmolds- pre-harvest-post harvest

    When molds and insects grow they produce

    metabolic heat and water-succession of organisms

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    In hi h risk areas- corn h brids are available with

    reduced susceptibilty to Gibberella ear rot, Fusarium ear

    rot and aflatoxin production-wheat varieties with scabresistance

    Anticipate problems-weather drives preharvest infectionsrots caused by Gibberella, Fusarium, Aspergillus flavus

    -combine-worn augers, watch high temperature drying-stress cracks

    ean o remove wee see s, ro en gra n moinfected grain breaks up easily)-this will help aeration-spoutline of fines are often sites of initial mold activity

    aeration

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    temperature-remember storability is-

    molds, insects will produce heat and

    adjacent kernels!

    -

    Control storage insects

    Remember moisture migration with

    change of seasons

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    Great reference on grain

    Good general reference on critical

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    Good general reference on criticalMoistures for various commodities

    -trouble shooting

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    Qualit Maintenance in stored rains and seeds-

    Christensen and Meronuck-1986-Univ. MN

    Press -

    Christensen, Ed. 1982-Americam Association ofCereal Chemists

    po age an ea ng o s ore agr cu uraproducts-Prevention Detection and Control-Mills-1989-Research Canada

    Mycotoxins-Risks in Plant, Animal and HumanSystems-CAST 2003

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    Qualit Maintenance in stored rains and seeds-

    Christensen and Meronuck-1986-Univ. MN

    Press -

    Christensen, Ed. 1992-Americam Association ofCereal Chemists

    po age an ea ng o s ore agr cu uraproducts-Prevention Detection and Control-Mills-1989-Research Canada

    Mycotoxins-Risks in Plant, Animal and HumanSystems-CAST 2003

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    Fungal metabolites that are toxic when consumed byanmas

    Major classes of mycotoxins Aflatoxins, trichothecenes (DON, T-2, DAS), fumonisins,, , ,

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    . - - -. ,

    F. culmorum-DON, nivalenol, zearalenone -. , ,

    F. graminearum-DON, nivalenol, zearalenone*

    . - , , - , -

    F. sporotrichioides-DAS, T-2, (HT-2)

    . , . -fumonisins*

    * Found commonly in corn

    Mycotoxigenic Aspergillus and

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    Mycotoxigenic Aspergillus and

    Penicillium sp. A. flavus, A. parasiticus-aflatoxins *

    A. versicolor, A. nidulellus(nidulans), A. terreus, some members

    of the A. glaucus group- sterigmatocystin-most importantmycotoxin in stored wheat and other cereals in Canada and N.

    A. alutaceus var alutaceus (ochraceous), A. melleus-

    ochratoxins-warm to hot climates * A. fumigatus-gliotoxin * P. verrucosum, P. viridicatum-ochratoxin-cooler climates * P. islandicum-islanditoxin luteosk rin

    P. rubrum-rubratoxins * Penicillium sp. citrinin, Penicillic acid, cyclopiazonic acid,

    *

    * Found in corn

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    Anticipate based on weather Use resistant varieties where appropriate-corn, wheat

    Fungicides where appropriate-wheat scab ~, Watch moisture-remember not average but individual

    seeds

    - - 12 truck loads-10 subsamples each: 0-230ppb

    aflatoxin

    ELISA kits -quantitative Aflatoxins, zearalenone, DON, T-2, Fumonisins

    Immunoaffinity columns -quantitative Aflatoxins, zearalenone, DON, T-2, Fumonisins

    Thank You & Happy Trails

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