jandy products 1999 products and parts catalog …s/jandy manuals/heaters.pdfpage 5 heaters /jandy...

40
Page 3 Heaters /Jandy Products 1999 Products and Parts Catalog H E A T E R S

Upload: lamcong

Post on 24-Mar-2018

234 views

Category:

Documents


4 download

TRANSCRIPT

Page 1: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 3

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

HEATERS

Page 2: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 4 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

Laars Residential and Commercial Pool Heaters

Laars LLG

Laars LLD

Laars Lite ™The Laars Lite™ is built for dependability and efficiency. At the heart ofits efficiency is an ingenious combustion chamber, surrounded by aceramic fiber that works better than any other insulation material. TheLaars Lite™ also offers easy installation, convenient control and a varietyof features, including an electronic thermostat, pilot light ignition system,and extended life of the main burners and jacket. The LLD model has aself-cleaning, hot surface ignition which provides quick start-up everytime and prevents sooting. No burner tray removal is required (LLD) andthe igniter can be easily replaced with one screw. The Laars Lite™ isweather resistant and designed for harsh wind and rain conditions. Avent cap further enhances performance in severe weather conditions.The Laars Lite™ carries an exceptional 5 year limited warranty.

INSTALLATION KITS10561401-05 INDOOR - DRAFTHOOD KIT10561501-05 HIGH WIND - VENT CAP KIT

Model # Ignition Thermostat Ctn. Weight

125,000 BTU, Natural Gas, Cast Iron Headers, Heater OnlyLLG125N Millivolt Single 148

LLD125N Electronic Dual 148

125,000 BTU, Propane Gas, Cast Iron Headers, Heater OnlyLLG125P Millivolt Single 148

LLD125P Electronic Dual 148

175,000 BTU, Natural Gas, Cast Iron Headers, Heater OnlyLLG175N Millivolt Single 175LLD175N Electronic Dual 175

175,000 BTU, Propane Gas, Cast Iron Headers, Heater OnlyLLG175P Millivolt Single 175LLD175P Electronic Dual 175

250,000 BTU, Natural Gas, Cast Iron Headers, Heater OnlyLLG250N Millivolt Single 182

LLD250N Electronic Dual 182

250,000 BTU, Propane Gas, Cast Iron Headers, Heater OnlyLLG250P Millivolt Single 182

LLD250P Electronic Dual 182

325,000 BTU, Natural Gas, Cast Iron Headers, Heater OnlyLLG325N Millivolt Single 214LLD325N Electronic Dual 214

325,000 BTU, Propane Gas, Cast Iron Headers, Heater OnlyLLG325P Millivolt Single 214LLD325P Electronic Dual 214

400,000 BTU, Natural Gas, Cast Iron Headers, Heater OnlyLLG400N Millivolt Single 228LLD400N Electronic Dual 228

400,000 BTU, Propane Gas, Cast Iron Headers, Heater OnlyLLG400P Millivolt Single 228LLD400P Electronic Dual 228

Laars Lite™ Pool & Spa HeaterOptionsBronze Headers

A.S.M.E. Certification

Salt Water Construction (includes Cupro NickelTubes, Monel Sensor, Bronze Headers andStainless Steel Fittings)

Page 3: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 5

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

Pool Sizing

Determine your pool’s surface area in square feet.

Locate in the table below, the surface are equal to orslightly greater than the pool’s surface area, read to theleft and select the appropriate heater.

For indoor pool installations, divide the pool’s surfacearea by three.

Tables are based on a 30°F temperature rise, 3 1/2MPH wind velocity and elevation of up to 2,000 feetabove sea level.

Spa Sizing

Determine your spa capacity in gallons (surface area xaverage depth x 7 1/2).

The reference tables list the time required in minutesto raise the temperature of the spa/hot tub by 30°F.Locate in the table below, the spa/hot tub size ingallons. Select the desired time to raise the spa/hottub temperature 30°F, read to the left and select theappropriate heater.

This guide can be adjusted for other temperature rises.For example, if you desire a 15°F increase in tempera-ture, simply divide the time for 30°F rise by the 15°Fincrease (30/15=2).

Note: Heat losses and/or heat absorbed by spa walls orother objects will add to heat-up time.

Spa sizing is based on an insulated and covered spa.Always cover your spa or hot tub when not in use tominimize heat loss and evaporation.

HEATER SELECTION GUIDE

LAARS LITE™ SIZING CHART

Model No. 125 175 250 325 400Spa Size (Gal.) Time to Heat Spa 30°F (Minutes)

2004006008001000

306090120150

21436486107

1530456075

1223354658

919283747

Example: To heat a 400 gallon spa 30°F in 30 minutes,the recommended heater is the Laars Lite™ LLG or LLD250.

SPA HEATER

Area = L x W Area = R x R x 3.14 Area = (A + B) x L x .45

LLA BR

W

Model No. 125 175 250 325 400Temp. Diff. Maximum Pool Surface Area (Sq. Ft.)

15°F20°F25°F30°F35°F

667 889500 667400 533333 444286 381

933 1244700 933560 747467 622400 533

1333 17781000 1333 800 1067687 889571 762

1733 23111300 17331040 1387 867 1556743 990

2133 28441600 21331280 17071067 1422 914 1219

Shaded columns indicate sizing with a 0 MPH wind. Example: Rectangularpool, 20 feet x 40 feet, with desired temperature rise of 25°F: 20 x 40 = 800square foot surface area, the recommended heater is the Laars Lite™ LLG orLLD 250.

POOL HEATER

Page 4: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 6 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

62

58

101

10

40

97

35

29 10286

84,85

33,32

26

3119

30

100

57

98

12

17

15

7

3

46

4468 47

42 43 7976

7877,80

899188

92

90

36

6463

8,9

49

14

13

6

52

124

69

93 94 95

74

70,7174

72,73

96

59

82

23

50

81

99

67 67

2220

27

28

41

7587

1

13A

16

11

21

20

37,38,39

51-56

LAARS LITE™, Manufactured From 1997

Page 5: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 7

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

LAARS LITE™ Pool and Spa HeatersKey Model ORDERNo Description No P ART NO

Key Model ORDERNo Description No P ART NO

PILOT GAS SYSTEM - LLG1 Pilot, Main Burner Assemby, LPG All R00992001 Pilot, Main Burner Assembly, NAT All R00991002 Pilot Burner, NAT All R00967002 Pilot Burner, LPG All R00968002A Pilot Shield All R03233003 Pilot Generator All W00369014 Ceramic Insulator Assembly All R00116005 Burner, Main w/Pilot Bracket All 104575006 High Voltage Lead Assembly All R00990007 Pilot Tubing All R00370008 Piezo Lighter Assembly All R00968009 Piezo Lighter Knob All R009700010 Ignitor - LLD All R0317200

MAIN GAS ASSEMBLY11 Burner Tray Assy, NAT (Note 1) - LLG 125-400 R0098601-0511 Burner Tray Assy, LPG (Note 1) - LLG 125-400 R0098701-0511 Burner Tray Assy, NAT (Note 1) - LLD 125-400 R0316901-0511 Burner Tray Assy, LPG (Note 1) - LLD 125-400 R0319501-0512 Burner Tray, Shelf Only 125-400 R0317001-0513 Gas Valve, NAT - LLG All R009640013 Gas Valve, LPG - LLG All R009690013 Gas Valve, NAT - LLD All R031710013 Gas Valve, LPG - LLD All R031960013A Gas Orifice, NAT (Note 1) All L003220013A Gas Orifice, LPG (Note 1) All L003290014 Anti-Rotation Bracket All 1057720015 Mounting Bracket Assembly All 1041920016 Burner, Main All L005230017 Burner Manifold (Note 2)

ELECTRICAL SYSTEM18 Temperature Control Assembly - LLG All R005820019 Wire Harness All R005800020 Plate Assembly All 1045630021 On-Off Switch All R009980022 Temperature Control Label All H010530023 Temperature Control Assembly - LLD All R001170024 Wire Harness Assembly All 1045780025 Plate Assembly All 1059460026 Knob, Single Bar All R0099900Key Nos. 27- 36 are for both R582 & R11727 Temperature Sensor All R001180028 Protector Sleeve, Bulb All 1044490029 "O" Ring, Temperature Control Bulb All E011640030 Thermostat Knob, Black All R001070031 "Temp-Lok" Stop Plate (Not Shown) All 1058310032 Temperature Control Gasket All S007000033 Bezel All S006980034 Stop Plate Screw All F003330035 Retainer Bracket All 1044730036 Retainer Bracket Screw All F000910037 Pressure Switch & Siphon Loop Assembly All R009760038 Pressure Switch, 2 PSI All R001320038 Pressure Switch, 1 PSI All R001130038 Pressure Switch, 1-10 PSI All R001550039 Siphon Loop Assembly All R005780040 Redundant High-Limit - LLG All R031390041 High-Limit Switch Assembly All R002320042 High-Limit Switch, 135°F All R002270043 High-Limit Switch, 150°F All R002300044 High-Limit Switch Retainer Clip All 1041840045 High-Limit Switch Retainer Boot All S009890046 High-Limit Switch Cover All 1041830047 High-Limit Switch Wire Harness All 1041930048 Fusible Link Assembly All R001220049 Fusible Link Bracket All 1047990050 Terminal Block All R009780051 Ignition Control Assembly - LLD All R031750052 Ignition Control - LLD All R032520053 Harness Assembly All R005980054 Transformer (115V-220V/24V) All R006110055 Ignition Control Panel All 1045120056 In-Line Fuse Assembly All 10480000

VENT SYSTEM57 Top Enclosure 125-400 R0313201-0558 Top Filler 125-400 10535201-0559 Rainshield Kit 125-400 R0318301-0562 Flue Collector Assembly 125-400 R0316401-0563 Outdoor Vent Cap 125-400 10561501-0564 Indoor Drafthood 125-400 10561401-0565 Flue Transition Plate 125-400 10861901-0566 Adapter Plate 125-400 10535301-0567 Clip All 10211000

WATER SYSTEM68 Inlet/Outlet Header, 2" All R005640068 Inlet/Outlet Header, Bronze, 2" All R001680069 Return Header All R005830069 ReturnHeader, Bronze All R005460070 Header Bolt Assembly All R005700071 Bolt for Headers, 2 1/2" All F004610072 Washer for Headers All F001110073 Nut for Headers All F000310074 Header Gasket Assembly (Set of 18) All R005080075 Flange & Gasket Assembly (Note 3 ) All R005500076 Flange, 2" All 1057350077 Flange Gasket, 2" All S007800078 Flange Sleeve, 2" All S007820079 Flange Bolt All F003170080 Flange Gasket, 1 1/2 - 2" All S007810081 Grommet for Drain Plug All R031630082 Grommet, Slitted All S007110083 Hole Plug All S009870084 Drain Plug All P002680085 Drain Plug Bushing All P001850086 Brass Plug, 3/4" All P002700087 By-Pass Assembly All R005490088 By-Pass Valve Rod All S007430089 By-Pass Valve Disc All R001150090 By-Pass Valve Control Cap All 1045220091 By-Pass Valve Spring, Purple 125 S007990091 By-Pass Valve Spring, White 175 S006140091 By-Pass Valve Spring, Red 250 S006130091 By-Pass Valve Spring, Blue 325 S006120091 By-Pass Valve Spring, Black 400 S007010092 By-Pass Valve Gasket All R001140093 Heat Exchanger Tube Assembly 125-400 R0018101-0594 Heat Exchanger Baffle (8 Required) 125-400 10697401-0595 Baffle Retainer All S008390096 Heat Exchanger Support Clip All 10457000

FIREBOX COMPONENTS97 Complete Chamber Assembly 125-400 R0316701-05

JACKET COMPONENTS98 Door with Latch 125-400 R0313401-0599 Jacket Assembly, Less Top Assembly 125-400 R0316501-05100 Gap Closure, Inlet/Outlet All 10448200101 Gap Closure, Return All 10448300102 Insulation and Retainer All 10462200

OPTIONAL COMPONENTSNon Combustible Base 125-400 10521701-05Pressure Relief Valve 3/4" NPT, 75 PSI All R0040400Touch Up Spray Paint, Light Beige All X0021100

Notes:1. For altitudes 2,000 Ft above sea level, call factory for orifice size.2. See Appendix.3. Two included in assembly.

Page 6: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 8 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

Hi-E2™ Commercial Pool and Spa HeaterEngineered to warm your bottom line, the Hi-E2™ from TeledyneLaars/Jandy Products is the #1 commercial pool and spa heaterwith a 95% efficiency rating. With unmatched energy efficiency,innovative, trouble-free features and installation flexibility, the Hi-E2™ is the best heater available for indoor, outdoor, new construc-tion or retrofit. The Hi-E2™ also features direct connection to PVCpipe, easy multiple unit stacking for larger facilities, a unique force-air system for reliable performance in extreme weather conditions,dual thermostats for different temperature settings for the pool andspa, and a patented hot surface ignition system. Plus, the Hi-E2™can reduce your operating costs by 30% or more and is backed bya comprehensive 5-year limited warranty. A leasing plan is avail-able for commercial properties.

Model # Ignition Thermostat Ctn. Weight

220,000 BTU Input, Natural Gas, Bronze Headers

EHE220NC Electronic Dual 206

220,000 BTU Input, Propane Gas, Bronze Headers

EHE220PC Electronic Dual 206

350,000 BTU Input, Natural Gas, Bronze Headers

EHE350NC Electronic Dual 252

350,000 BTU Input, Propane Gas, Bronze Headers

EHE350PC Electronic Dual 252

Pool Sizing

Determine your pool’s surface area in square feet.

Locate in the table below, the surface area equal to orslightly greater than the pool’s surface area, read to theleft and select the appropriate heater.

For indoor pool installations, divide the pool’s surfacearea by three.

Tables are based on a 30°F temperature rise, 3 1/2MPH wind velocity and elevation of up to 2,000 feetabove sea level.

Spa Sizing

Determine your spa capacity in gallons (surface area xaverage depth x 7 1/2).

The reference tables list the time required in minutesto raise the temperature of the spa/hot tub by 30°F.Locate in the table below, the spa/hot tub size ingallons. Select the desired time to raise the spa/hottub temperature 30°F, read to the left and select theappropriate heater.

This guide can be adjusted for other temperature rises.For example, if you desire a 15°F increase in tempera-ture, simply divide the time for 30°F rise by the 15°Fincrease (30/15=2).

Note: Heat losses and/or heat absorbed by spa walls orother objects will add to heat-up time.

Spa sizing is based on an insulated and covered spa.Always cover your spa or hot tub when not in use tominimize heat loss and evaporation.

HEATER SELECTION GUIDE

Area = L x W Area = R x R x 3.14 Area = (A + B) x L x .45

LLA BR

W

Page 7: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 9

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

Hi-E2™ SIZING CHART

Model No. 220 350Spa Size (Gal.) Time to Heat Spa 30°F (Minutes)

2004006008001000

Example: To heat a 400 gallon spa 30°F in 30 minutes,the recommended heater is the Hi-E2™ 220.

SPA HEATER

1530456075

919283747

Model No. 220 350Temp. Diff. Maximum Pool Surface Area (Sq. Ft.)

For more information:Telephone: Main: (415)382-8220 Order Fax: (800)526-3928

Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P.O. Box 6101, Novato, CA 94948-6101Web Address: http://www.jandy.com/International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax

15°F20°F25°F30°F35°F

Shaded columns indicate sizing with a 0 MPHwind. Example: Rectangular pool, 20 feet x 40feet, with desired temperature rise of 25°F: 20 x40 = 800 square foot surface area, the recom-mended heater is the Hi-E2™ 220.

POOL HEATER

1333 17781000 1333 800 1067687 889571 762

2133 28441600 21331280 17071067 1422 914 1219

TM

Page 8: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 10 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

HI-E2™, Manufactured from 1997

10

6

7

1

2

5

8

9

43

47

67,68

55

53,54

52

41

12

60-62

33,34

51

50

30

4645

3

24-29

18-23

70-72

77-83

31

66

63

74-76

13

4

11

14

15

17

35

36

37

3839

40

42

44

16

49

56

5758

64

65

69

85-86

88

87

89

Page 9: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 11

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

Hi-E2

Key Model ORDERNo. Description No. P ART NO:

MAINTENANCE AND SERVICE COMPONENTSLimestone Gravel (Condensate Neutralizer) All R0306200Combustion Air Filter All R0308000

JACKET ASSEMBLY1 Base Panel 220-350 R0301703,052 Frame Support Assembly 220-350 R0301503,053 Back Panel 220-350 R0300703,054 Left Side Panel All R03005005 Right Side Panel All R03008006 Temperature Control Panel Assembly All R0301603,057 Door 220-350 R0301103,058 Inlet/Outlet Header Panel All R03010009 Right Top Side Panel All R030090010 Return Header Panel All R030060011 Front Kick Panel 250-350 R0213403,0512 Top Panel 220-350 R0300103,05

Jacket Hardware Kit (Note 1) All R0302100Internal Hardware Kit (Note 1) All R0302500

WATER SYSTEM13 Heat Exchanger Assembly, Complete 220-350 R0303803,0514 Heat Exchanger Tube Assembly 220-350 R0304103,0515 Inlet/Outlet Header All R030390016 Return Header All R030400017 Gasket, Header All R030430018 By-Pass Valve Assembly All R030440019 Flow Control Cap All 1055740020 By-Pass Valve Gasket All R001140021 By-Pass Valve Spring All R030450022 By-Pass Valve Rod All R030490023 By-Pass Valve Disk All R001150024 Flange & Gasket Assembly, 2" (Set of 2) All R005500025 Flange, 2" All 1057350026 Flange Gasket, 2" All S007800027 Flange Sleeve, 2" All S007820028 Flange Bolt All F003170029 Flange Gasket 1 1/2 - 2" All S007810030 Pressure Relief Valve, 75 PSI All R0040400

(Requires field supplied 3/4 NPT x 3" brass nipple)

Heat Exchanger Hardware Kit (Note 1) 220-350 R0319103,05Inlet/Outlet Header Hardware Kit (Note 1) All R0319300Return Header Hardware Kit (Note 1) All R0319200

COMBUSTION SYSTEM ASSEMBLY31 Gas Valve All R020010032 Anti-Rotation Bracket (Not Shown) All R030990033 Orifice Holder All R032000034 Gas Orifice, NAT 220-350 R0309303,0534 Gas Orifice, LPG 220-350 R0309403,0535 Combustion Air Filter Assembly All R030640036 Combustion Air Filter All R030800037 Venturi Inlet 220-350 R0320303,0538 Venturi O-ring All R032040039 Venturi Plenum All R032050040 Venturi/Tailpipe Gasket All R032060041 Mixing Chamber/Tailpipe Assembly All R030730042 Mixing Chamber/Burner Gasket All R032080043 Burner Assembly 220-350 R0305903,0544 Burner/Combustion Chamber Gasket 220-350 R0305803,0545 Combustion Chamber Assembly 220-350 R0305103,0546 Refractory Tile Set 220-350 R0305303,0547 Sight Glass Assembly All R030540048 Combustion Chamber Strip Set 220-350 R0213103,05

(Not Shown)49 Combustion Chamber/Collector Gasket 220-350 R0305703,05

Venturi Hardware Kit (Note 1) All R0322200Mixing Chamber Hardware Kit (Note 1) All R0322100Burner Hardware Kit (Note 1) 220-350 R0319403,05

Key Model ORDERNo. Description No. P ART NO:

EXHAUST ASSEMBLY50 Collector 220-350 R0303203,0551 Blower/Collector Gasket All R030870052 Combustion Blower All R030820053 Blower/Vent Duct Sleeve All R030860054 Blower/ Vent Duct Clamp All R030880055 Vent Duct Assembly All R030310056 Vent Duct/Heater Top Gasket or

Heater Top/Indoor Vent Collar Gasket All R030910057 Heater Top/Outdoor Exhaust Grille Gasket All R030950058 Outdoor Exhaust Grille All R030840059 Indoor Vent Collar (Not Shown) All R030790060 Condensate Trap Assembly All R030330061 Limestone Gravel All R030620062 Condensate Trap Cover All R0213300

Venturi Hardware Kit (Note 1) All R0322200Mixing Chamber Hardware Kit (Note 1) All R0322100

ELECTRICAL COMPONENTS AND CONTROLS63 Transformer All R006110064 In-Line Fuse Holder Assembly All R032560065 Ignition Control All R020290066 Wire Harness, Ignition Control All R030270067 Igniter Assembly All R001640068 Igniter Gasket All R020530069 Terminal Block All R030190070 High-Limit Switch Set All R032270071 High-Limit Switch, 135°F All R030240072 High-Limit Switch, 150°F All R030230073 High-Limit Switch Wire Harness All R0322600

(Not Shown)74 Pressure Switch & Syphon Loop Assembly All R032290075 Pressure Switch, 2 PSI All R001320076 Pressure Switch Siphon Loop All R030780077 Temperature Control Assy, Electronic All R001170078 Temperature Sensor (Not Shown) All R001180079 Temperature Sensor Gasket All E011640080 Temperature Sensor Plastic Sleeve All 1044490081 Temperature Control Knob All R001070082 Pool/Spa Selecter Knob All R009990083 "Temp-Lok" Disc All 1058310084 Temperature Sensor Retainer Clip All 10716701

(Not Shown)85 Differential Pressure Switch All R030200086 Differential Pressure Switch Bracket All R030220087 Exhaust Vent Limit Switch All R030900088 Burner High Limit Switch All R031970089 Combustion Blower Wire Harness All R0308100

OPTIONAL COMPONENTSTouch Up Spray Paint All X0021100High Temperature Silicone Sealant All R0322800

Notes:1. All hardware sets contain all pieces necessary for assembly, including

gaskets. Not shown. Gaskets and hardware are included in all kitsthat involve the removal of a gasket as part of the procedure toreplace a part.

Page 10: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 12 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

For more information:Telephone: Main: (415)382-8220 Order Fax: (800)526-3928

Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P.O. Box 6101, Novato, CA 94948-6101Web Address: http://www.jandy.com/International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax

Mighty Therm AP Commercial Pool Heaters

Part No. Input OutputAP-500 500,000 BTU/Hr 405,000 BTU/HrAP-600 600,000 BTU/Hr 486,000 BTU/HrAP-715 715,000 BTU/Hr 580,000 BTU/HrAP-850 850,000 BTU/Hr 690,000 BTU/HrAP-1010 1,010,000 BTU/Hr 820,000 BTU/HrAP-1200 1,200,000 BTU/Hr 972,000 BTU/HrAP-1430 1,430,000 BTU/Hr 1,160,000 BTU/HrAP-1670 1,670,000 BTU/Hr 1,353,000 BTU/HrAP-1825 1,825,000 BTU/Hr 1,480,000 BTU/HrAP-2000 2,000,000 BTU/Hr 1,639,000 BTU/Hr *AP-2200 2,200,000 BTU/Hr 1,786,000 BTU/Hr **AP-2450 2,450,000 BTU/Hr 2,009,000 BTU/Hr *AP-2800 2,800,000 BTU/Hr 2,223,000 BTU/Hr **AP-3050 3,050,000 BTU/Hr 2,501,000 BTU/Hr *AP-3200 3,200,000 BTU/Hr 2,552,000 BTU/Hr **AP-3500 3,500,000 BTU/Hr 2,870,000 BTU/Hr *AP-3600 3,600,000 BTU/Hr 2,951,000 BTU/Hr **AP-4000 4,000,000 BTU/Hr 3,281,000 BTU/Hr **AP-4050 4,050,000 BTU/Hr 3,321,000 BTU/Hr *AP-4500 4,500,000 BTU/Hr 3,645,000 BTU/Hr **AP-5000 5,000,000 BTU/Hr 4,100,000 BTU/Hr *

* Indoor model only.** Outdoor Model Only

Options Include:Indoor / Outdoor- Indoor units include built in draft diverter. Outdoor units do not require a vent cap.Natural Gas / Propane- Natural gas units come standard with electronic ignition (SYS 9). Propane

units come standard with electroinc pilot supervision and standing pilot (SYS 16).Heat Exchanger - Glass/Copper; Glass/Cu-Ni; Bronze/Copper; Bronze/Cu-Ni.Local Code Requirements.

Page 11: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 13

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

Telstar™This above ground pool and spa heater is a uniquely designed, gas fired50,000 BTU/hr. heater, engineered for energy efficiency and reliability. Ithas several features, including choice of low gas consumption standingpilot or an electronic ignition, compact design for either free standing orskid mounting application, conveniently located controls, and reliable 24-Volt Control System. Other features include an efficient, one-piececupro-nickle Heat Exchanger/Combustion Chamber Assembly, standardbronze header and water connection flanges, universal flange coupling,internal field wiring compartment, and a built in by-pass for flows up to 80GPM. The Telstar™ is also listed as a Gas-Fired Spa Heater by Under-writers Laboratories and meets the requirements of U.L. Standard 1563for Spa Equipment Assemblies. The Telstar™ design is certified by theAmerican Gas Association Laboratories under ANSI Z21. 56 for gas-fired pool heaters.

Model # Ignition Thermostat

50,000 BTU Input, Natural Gas, Bronze Headers

TGT50AN Millivolt Single

50,000 BTU Input, Propane Gas, Bronze Headers

TGT50AR Millivolt Single

50,000 BTU Input, Natural Gas, Bronze Headers

TGS50AN Electronic Single

For more information:Telephone: Main: (415)382-8220 Order Fax: (800)526-3928

Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P.O. Box 6101, Novato, CA 94948-6101Web Address: http://www.jandy.com/International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax

Page 12: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 14 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

TELSTAR™ (SPARK IGNITION) Spa Heaters — TGS-50 -TGS-55 - TRS-55TELSTAR™ (STANDING PILOT) Spa Heaters — TGT-50 - TGT-55 - TRT-55

KeyNo.

69 Top Assembly

22 Limit Switch

27 Retainer Clip

77 Insulation andRetainer

75 Rating PlateBracket

47 Heat Exchanger

3, 4 Pilot Burner

1 Pilot burner

13, 14 Pilot Bracket

9, 10 Orifices

1, 12 Burner Assembly

26 High VoltageIgnitor LeadAssembly

5 Pilot Tubing

6, 8 Gas Valve

7 Gas Valve

60 Rear Panel

63 Bushing

51 Flange Bolts

50 Plastic Sleeve

48 Flange

49 Packing Collar

52 Drain Plug

34 Plate, JunctionBox

28 Ground Wire

15 Transformer

62 Grommet

37 In/Out Casting

61 Base

35 Sleeve,TemperatureControl

30 “O” Ring

19 TemperatureControl

32 TEMP-LOK™

24 Indicator Light

17 Toggle Switch

29 Mounting Plate

23 Time DelayRelay

25 Ignition Control

26 High VoltageIgnitor LeadAssembly

KeyNo.

55 Top Plate(Indoors)

59 Top Plate

74 Top Panel(Outdoors)

54 Draft DiverterHood (Indoors)

73 Cowling

2 Thermocouple

53 Draft DiverterAssembly(Indoors)

58 Wind DeflectorPlate (Outdoors)

57 Sleeve, 6"Diamter(Outdoors)

56 Sleeve, 4"Diameter(Outdoors)

80 Spacer

78, 79 SpacerSleeve

72 Cowling, Lower

70 Flue Collector

71 Heater Top

20 Pressure Switch

38 Siphon Loop

46 Nut

78, 79 Spacer

76 Insulation, FlueCollector Top

70 Flue Collector

45 Sleeve

44 CompressionFitting

42 Retainer, FlowControl Rod

39 Rod, FlowControl

40 By-Pass ValveSpring

43 CompressionFitting

41 By-Pass Valve

21 Limit Switch

65 Housing

67 Sight Glass

66 Bezel

68 Lower Wrap

18 Terminal Strip

33 ThermostatKnob

TGTTGS

Page 13: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 15

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

TELSTAR™ (SPARK IGNITION) Spa Heaters — TGS-50 -TGS-55 - TRS-55TELSTAR™ (STANDING PILOT) Spa Heaters — TGT-50 - TGT-55 - TRT-55

Key ORDER PART NONo. Description TGT TGS

PILOT GAS SYSTEM1 Pilot Burner, NAT R0013700 ———2 Thermocouple R0014000 ———3 Pilot Burner, NAT ——— R00138004 Pilot Burner, LPG R0013900 ———5 Tube, Pilot Gas, Formed (50) 10528700 10490500

Tube, Pilot Gas, Formed (55) 10489800 10490500

MAIN GAS SYSTEM6 Gas Valve, NAT R0038200 ———7 Gas Valve, NAT ——— R00392008 Gas Valve, LPG R0046900 ———9 Main Burner Orifices, NAT L0053100 L005310010 Main Burner Orifices, LPG L0054100 ———11 Burner Assembly, NAT (Note 1,2) L0054400 L005440012 Burner Assembly, LPG (Note 1,2) L0054400 L005440013 Pilot/Hx Bracket, NAT 10489501 1048950214 Pilot/Hx Bracket, LPG 10489501 ———

ELECTRICAL SYSTEM19 Temperature Control R0318800 R031880029 Temperature Control Mounting Plate Assy 10491000 1049100030 “O” Ring E0036300 E003630031 Temperature Control Logo H0078300 H007830032 "Temp-Lok" Stop Plate 10456700 1045670035 Protector Sleeve, Bulb 10444900 1044490015 Transformer (115-230/24V) R0061100 R006110016 Fusible Link R0012200 ———17 On-Off Switch R0014400 R001440018 Terminal Strip E0098500 E009850020 Pressure Switch, 2 PSI R0014500 R001450020 Pressure Switch, 1 PSI R0011300 R001130020A Pressure Switch, 1-10 PSI R0015500 R001550038 Siphon Loop Tube 10492300 1049230021 High-Limit Switch, 120°F (50) R0014600 R001460022 High-LimitSwitch, 150°F (50) R0014700 R001470021 High-Limit Switch, 120°F (55) 10513000 ———22 High-Limit Switch, 150°F (55) 10512900 ———23 Time Delay Relay (50) R0014800 R001480023 Lockout Relay (55) ——— E008650024 Heating Indicator Light, Red E0081700 E008170025 Ignition Control (Note 4) ——— R001190026 High Voltage Lead Assembly ——— 1044951726 High Voltage Lead Assembly ——— 1044951027 Retainer Clip, 150F F0037700 F003770028 Ground Wire Assembly 10497500 1049750033 Thermostat Knob R0010700 R001070034 Junction Box Plate 10496300 10496300

Wire Harness (55) R0011100 R0011200

WATER SYSTEM37 Inlet/Outlet Header, Bronze 10489200 10489200

By-Pass Assembly R0020600 R002060039 By-Pass Valve Rod S0074300 S007430041 By-Pass Valve Disk S0074200 S007420042 By-Pass Valve Rod Retainer S0008700 S000870040 By-Pass Valve Spring S0061200 S006120043 Compression Fitting, 3/16" Tube x 1/8" NPT P0019701 P0019701

Key ORDER PART NONo. Description TGT TGS

44 Compression Fitting, 5/8" Tube x 1/2" NPT P0070000 P007000045 Compressiton Fitting Sleeve, 5/8" Tube P0070100 P007010046 Compression Fitting Nut, 5/8" Tube P0070200 P007020047 Heat Exchanger Assembly S0072400 S0072400

Flange & Gasket Assembly R0015000 R001500048 Flange, Bronze, 1 1/2" 10489400 1048940049 Flange Gasket, 1 1/2" S0053100 S005310050 Flange Sleeve, 1 1/2" S0028000 S002800051 Flange Bolts, 3/8" x 16 1 1/4" F0009500 F000950051 Flange Bolts, 3/8" - 16- 1 1/2" (Note 3) (50) F0016700 F001670052 Drain Plug P0026800 P0026800

VENT SYSTEM53 Draft Diverter Assembly (Indoors) D0016800 D001680054 Draft Diverter Hood/Wind Deflector Plate Assy10499500 10499500

(Indoors)55 Top Plate (Indoors) 10488900 1048890056 Sleeve, 4" Diameter (Outdoors) 10496900 1049690057 Sleeve, 6" Diameter (Outdoors) 10497000 1049700058 Wind Deflector Plate (Outdoors) 10497100 1049710059 Top Plate (Outdoors) 10488800 10488800

JACKET COMPONENTS60 Rear Panel 10488300 1048830061 Base 10493200 1049320062 Slitted Grommet, 1 1/2" F0038800 F003880063 Nylon Bushing S0064900 S006490064 Control Panel Weldment 10494200 1049420065 Housing Weldment 10495900 1049590066 Bezel S0072100 S007210067 Sight Glass F0038700 F003870068 Lower Wrap 10496200 1049620069 Top Assembly 10487700 1048770070 Flue Collector 10487300 1048730071 Heater Top 10489000 1048900072 Cowling, Lower 10488600 1048860073 Cowling, Weldment 10496000 1049600074 Top Panel 10487500 1048750075 Rating Plate Bracket 10489600 1048960076 Insulation, Flue Collector Top T0022100 T002210077 Insulation, Heat Exchanger (Not Shown) T0022500 T002250078 Spacer Sleeve, 5/16" O.D. x 5/32" (4 Required) F0037301 F003730179 Spacer Sleeve, 5/16" O.D. x 2 7/32" (4 Reqd) F0037302 F003730280 Spacer, Threaded, 5/16" Hex x 2 21/32" F0037800 F0037800

(4 Required)

Notes: 1. Main Burner Orifices not included. 2. For altitutdes higher than 2000 ft. above sea level, consult factory for orifice size. 3. Key Nos. 49 & 50 available in Assembly R0021100. 4. For heaters with H/W Ignition Controls S86F or S86E only.

For more information:Telephone: Main: (415)382-8220 Order Fax: (800)526-3928

Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P.O. Box 6101, Novato, CA 94948-6101Web Address: http://www.jandy.com/International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax

Page 14: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 16 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

Model # Ignition Thermostat Ctn. WeightMax Input 5.5 kW, ElectricTE55 Electronic Single 28Max Input 11.0 kW, ElectricTE110 Electronic Single 28

Key ORDERNo. Description P ART NO:

1. On/Off Switch R00998002. Front Panel R01503003. Light and Lens R01501004. Wiring Harness R01504005. High Limit 150°F R00452006. Temperature Control R01505007. Base and Jacket Assembly R01511008. Contactor R01510009. Coupling Assembly R0150900

Key ORDERNo. Description P ART NO:

10. Time Delay Relay w/Strap R001350011. Heating Element, 5.5 KW (TE-55) R0150700

Heating Element, 11.0 KW (TE-110) R015080012. Pressure Switch, 2 PSI R0150600

Pressure Switch, 10 PSI R0015500Pressure Switch, 1 PSI R0011300

13. "Temp-Lok" Stop Plate R015020014. Temperature Control Knob R0150000

Hardware Kit (Not shown) R0151200

Elektra Star ™

This compact, dependable electric heater is specifically designed forabove ground spas and hot tubs. It features universal flange cou-pling, and a choice of either 5.5 kW or 11 kW models. Both modelsoperate on 240 volts, 60 Hz power, at 25 and 50 amps respectively.A thermostat with Temp-Lok™ device to provides a convenientreminder for setting, and an on/off switch for convenience and safety.Other features include a power indicator lamp, stainless steel tank,and snap-action pressure switch. The Electra Star™ is UL listedunder Standard 1261 for indoor/outdoor installation.

Page 15: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 17

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

XL-3 Oil Fired Pool & Spa HeatersThe XL-3 oil fired heater safely, cleanly and automatically heats yourpool. Featuring safety controls that automatically guard against flamefailure and excessive variations in temperature and water flow. Theprecise temperature controls and UL-listed oil burner assure eco-nomic and quiet operation.

Model # Ignition Thermostat Ctn. Weight

230,000 BTU Input, Oil-Fired, Stainless Steel HeadersDP2000 110V Single 285

315,000 BTU Input, Oil-Fired, Stainless Steel HeadersDP3000 110V Single 315

For more information:Telephone: Main: (415)382-8220 Order Fax: (800)526-3928

Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P.O. Box 6101, Novato, CA 94948-6101Web Address: http://www.jandy.com/International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax

Page 16: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 18 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

XL-2 Model DP Oil Fired Heaters

51

53

52

1

49

50

63

62

29

26

4644

47

34

12

13

20

21

114

22

30 33

32

25

27

37

3625 29

55

54

56

5758

59

60

8,95

7

6

30

6429 18

39

4042

15

1931

24

17

23

43

45

61

48

10

Page 17: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 19

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

XL-2 Model DP Oil Fired Heaters

Key Model ORDERNo. Description No. PART NO.

FUEL SYSTEMS1 Oil Burner Assembly 250 L00387001 Oil Burner Assembly 350 L00389002 Oil Filter (Not Shown) All P00651003 Oil Filter Cartridge (Not Shown) All P00655004 3/8” Oil Line, Pump to Filter All 10430402

ELECTRICAL SYSTEM5 Thermostat All R03188006 Thermostat Knob All R00107007 Thermostat Dial All H00484008 Thermostat Cover All 103883009 Thermostat Back All 1036800010 Thermostat Base Plate All 1036200011 Pressure Switch, 1-10 PSI All R004540012 Siphon Loop Cover All 1040340013 Siphon Loop Assembly All R005780014 High-Limit Switch Assembly All R002320015 High-Limit Switch, 135°F All R002270016 High-Limit Switch, 150°F All R001270017 High-Limit Switch Harness (115V) All R005750018 High-Limit Switch Harness All R005770019 High-Limit Switch Cover All 1040110020 Switch Cover All E007830021 ON/OFF Switch All E007820022 Oil Burner Harness All R005760023 Connector Elbow 90° All P0059800

WATER SYSTEMS24 Heat Exchanger Assembly, Complete 250 1040360124 Heat Exchanger Assembly, Complete 350 1040360225 Heat Exchanger 250 1040350125 Heat Exchanger 350 1040350226 Inlet/Outlet Header All 1040370027 End Cap (1/2” tap) All 1040390028 End Cap (No tap) All 1040610029 End Cap (1/4” tap) All 1040380030 Tee Baffle (5) 250 1038780430 Tee Baffle (5) 350 1038780531 End Baffle (2) 250 1038770231 End Baffle (2) 350 1038770332 Tube Gaskets (12) All S006340034 Grommet (2 Required) All S009880035 Brass Plug, 3/4” (1) All P002700036 Drain Valve Extension All P005990037 Drain Plug, 1/4” (3) All P002680038 By-Pass Assembly All R002060039 By-Pass Valve Rod All S007430040 By-Pass Valve Disc All S007420041 By-Pass Valve Rod Retainer All S000870042 By-Pass Valve Spring 250 S006110042 By-Pass Valve Spring 350 S006100043 Flange & Gasket Assembly All R003190044 Flange, 1 1/2" All 1030920045 Flange Gasket, 1 1/2" All S005310046 Flange Sleeve, 1 1/2" All S002800047 Flange Bolt All F003170048 Gasket All S0065300

Key Model ORDERNo. Description No. PART NO.

FIRE BOX & JACKET COMPONENTS49 Burner Tube Gasket All N000660050 Burner Support Bracket All 1039200051 Burner Compartment Door 250 1041220351 Burner Compartment Door 350 1041220452 Fire Box Plug All T002070053 Fire Box Cover Plate All 1042580054 Gap Spacer (Return) All 1040100055 Flue Collector Assemby All 1040630155 Flue Collector Assemby All 1040630256 Flue Top Assembly 250 1040500156 Flue Top Assembly 350 1040500257 Inner Stack All 1039000058 Flue Collector Shield 250 1040450158 Flue Collector Shield 350 1040500259 Vent Blade (10) All 1031930060 Gap Spacer (In/Out) All 1040090061 Hold Down Clip All 1040120062 Fire Box 250 T002050062 Fire Box 350 T002060063 Fire Box Cover (2) 250 1040080163 Fire Box Cover (2) 350 10400802

OIL BURNER PARTS & COMPONENTS (Not Shown)Air Tube Screw All F0004300Pilot Bracket Screw All F0031300End Air Shutter All N0000200Bulk Air Band All N0000300Air Tube Gasket All N0000800Motor, 1/7 H.P. , 3450 RPM All N0001000Blower Wheel 4- 1/4” x 3- 7/16” All N0001400Flexible Coupling All N0001500Fuel Unit, Two Stage All R0140100Pump Outlet Fitting All N0002000Connector Tube Assembly All N0002200Ignition Transformer All R0140200Contact Spring Terminals All N0002600Nozzle, Monarch 1.75 All N0002800Air Tube Combination All N0002900Nozzle Line Electrode Assembly All N0003100Electrode Clamp All N0003500Electrode Rod & Tip All N0004000Burner Head & Screws All N0004500Burner Head All N0004700Delavan Nozzle, 2.50 350 N0005800Delavan Nozzle, 1.75 250 N0006500Primary Control All R0140300Honeywell Cad Cell All N0006100By-Pass Plug All N0007000By-Pass Plug All N00071001/8” Burner Head Plug All P00261001/4” Burner Head Plug All P0026800

OPTIONAL EQUIPMENT64 Pressure Relief Valve, 3/4" NPT, 75 PSI All R0040400Chimney Cap - 9" (Not Shown) All D0014900

For more information:Telephone: Main: (415)382-8220 Order Fax: (800)526-3928

Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P.O. Box 6101, Novato, CA 94948-6101Web Address: http://www.jandy.com/International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax

Page 18: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 20 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

MARK V Pool Heaters — DM-125, 175, 250, 325 and 400Manufactured from 1975-1984

KeyNo.33 Grate Top

Assembly

75 Flue Collector,Upper Half

73 Jacket Gap Spacer74 Vent Blade76 Flue Collector,

Lower Half64 Baffle Retainer62 Heat Exchanger

Tube Assembly

22 Thermostat BoxAssembly

21 Thermostat Label16 Temperature

Control19 Thermostat Knob20 On-Off Switch24 Temperature

Sensor Retainer57,60By-Pass Valve

Rod Retainer58 By-Pass Valve

Rod61 By-Pass Valve

Spring59 By-Pass Valve

Disc56 Brass Plug

47 Flange, 1 1/2"

50 Flange Bolt48,49 Flange Gasket

28,29High-LimitSwitches

23 Wire Harness39 Inlet/Outlet Header30,32High-Limit Switch

Clip, Cover41 Header Bolt

Assembly54 Drain Plug51 Grommet for Drain

Plug53 Hole Plug70 Side Tile Cover72 Jacket Assembly14 Burner, Main9 Burner Tray

Assembly10 Burner Tray,

Shelf Only1 Pilot Burner

GeneratorAssembly

4 VisoflameLighter TubeTouch-up Paint

KeyNo.

36 Outdoor Vent Cap

37 Indoor Draft Hood

34 Indoor Stack Top

75 Flue Collector,Upper Half

45 Header Gasket

63 Tee-Baffle

54 Drain Plug

65 Heat ExchangerSupport Clip

Wind Deflector,Lower Half

54 Drain Plug

40 Return Header

41,42Header boltAssembly

69 Front/RearTile Cover

26 Siphon LoopAssembly

25 Pressure Switch

51,52Grommets forDrain Plug

68 Front and Rear Tile

66 Insulation,Fiberglass

67 Side Tile

13 Burner, Main withPilot Bracket

71 Door withLatch

11 Gas Valve Assembly

3 Pilot Tubing

12 Gas Orifice

6 Visoflame Tubing

15 Burner Manifold

5 Lighter Tube Orifice

Stack Top Low Profile

Flange Sleeve

Page 19: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 21

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

MARK V Pool Heaters — DM-125, 175, 250, 325 and 400

Key Model ORDERNo. Description No. P ART NO:

PILOT GAS SYSTEM1 Pilot Burner/Gen. Assembly, NAT (Note 4) All R00275001 Pilot Burner/Gen. Assembly, LPG (Note 4) All R00276002 Pilot Generator All R00255003 Pilot Tubing All R00370004 Visoflame Lighter Tube All W00162005 Lighter Tube Orifice, NAT All W00188005 Lighter Tube Orifice, LPG All W00189006 Visoflame Tubing All 103696007 Lighter Valve, Visoflame, with Orifice All N/A8 Lighter Valve Tee Assembly, Visoflame All N/A

MAIN GAS SYSTEM9 Burner Tray Assembly, NAT (Note 1) 125-400 10601601-059 Burner Tray Assembly, LPG (Note 1) 125-400 10601701-0510 Burner Tray, Shelf Only 125-400 R0317001-0511 Gas Valve Assembly, NAT (Note 4) All R002770011 Gas Valve Assembly, LPG (Note 4) All R002780012 Gas Orifice, NAT (Note 1) All L003220012 Gas Orifice, LPG (Note 1) All L003290013 Burner, Main with Pilot Bracket All L003340014 Burner, Main All L000550015 Burner Manifold (Note 9)

ELECTRICAL SYSTEM16 Temperature Control All R031880017 "O" Ring, Temp Control Bulb All E003630018 Protector Sleeve, Bulb All 1044490019 Thermostat Knob, Black All R001070020 On-Off Switch (Note 2) All R009410021 Thermostat Label All H004840022 Thermostat Box Assembly (Note 4) All R005790023 Wire Harness (Note 6) All R002380023 Wire Harness (Note 6) All R002390024 Temperature Sensor Retainer All 1044730025 Pressure Switch, 2 PSI (Note 7) All R001320025 Pressure Switch, 1 PSI (Note 7) All R001130025 Pressure Switch, 3 PSI (Note 7) All R001300026 Siphon Loop Assembly (Note 7) All R005780027 High-Limit Switch Assembly All R002320028 High-Limit Switch, 135° F All R002270029 High-Limit Switch, 150° F All R002300030 High-Limit Switch Retainer Clip All S009900031 High-Limit Switch Retainer Boot All S009890032 High-Limit Switch Cover All 10418300

VENT SYSTEM33 Grate Top Assembly N/A34 Indoor Stack Top N/A35 Flue Assembly N/A36 Outdoor Vent Cap 125-400 10561501-0537 Indoor Drafthood 125-400 10561401-0538 Clip All 10211000

WATER SYSTEM39 Inlet/Outlet Header, 1 1/2" (Note 8) All R005610040 Return Header (Note 8) All R005670041 Header Bolt Assembly All R005700042 Bolt for Headers, 2 1/2" All F004610043 Washer for Headers All F001110044 Nut for Headers All F000310045 Header Gasket Assembly (Set of 18) All R005080046 Flange & Gasket Assembly, 1 1/2" (Note 5) All R003190047 Flange, 1 1/2" All 1030920048 Flange Gasket, 1 1/2" All S005310049 Flange Sleeve, 1 1/2" All S002800050 Flange Bolt All F0031700

Key Model ORDERNo. Description No. P ART NO:

51 Grommet for Drain Plug All S009880052 Grommet for Drain Plug All R031630053 Hole Plug All S009870054 Drain Plug (Note 4) All P002680055 Drain Plug Bushing All P001850056 Brass Plug, 3/4" All P002700057 By-Pass Assembly All R002060058 By-Pass Valve Rod All S007430059 By-Pass Valve Disc All S007420060 By-Pass Valve Rod Retainer All S0008700

62 Heat Exchanger Tube Assembly (Note 3) 125-400 10308201-0563 Heat Exchanger Tee-Baffle All 10308501-0564 Baffle Retainer All S005720065 Heat Exchanger Support Clip All 10457000

FIREBOX COMPONENTS66 Insulation, Fiberglass (Sold by ft.) All T000200067 Side Tile, 16 1/2" x 18 13/16" All T000340068 Front/Rear Tile, 21" x 9 1/8" 125 T000390068 Front/Rear Tile, 21" x 12 1/8" 175 T000350068 Front/Rear Tile, 21" x 16 5/8" 250 T000360068 Front/Rear Tile, 21" x 20 7/8" 325 T000370068 Front/Rear Tile, 21" x 25 7/8" 400 T000380069 Front/Rear Tile Cover 125-400 10314901-0570 Side Tile Cover All 10167300

JACKET COMPONENTS71 Door with Latch N/A72 Jacket Assembly, Less Top Assembly N/A73 Jacket Gap Spacer N/A74 Vent Blade All 1031930075 Flue Collector, Upper Half N/A76 Flue Collector, Lower Half N/A

OPTIONAL EQUIPMENTTouch Up Spray Paint All X0006000

Notes:1. For altitudes higher than 2000 ft. above sea level, see appendix.2. Installed on models with Serial Nos. B7629498 and above.3. Bolts, nuts and washers are not supplied with heat exchanger. Order

assembly R0057000.4. Current available substitute, includes accessory parts.5. Two included in assembly6. Heaters with Serial Nos. 7508988 and below, use assembly R0023800

(black/white). Heaters with Serial Nos. 7508989 and above, use assemblyR0023900 (white).

7. Parts assembly R0020900 required to adapt to Pressure Switch connection.8. Includes necessary gaskets and hardware.9. See Appendix

Page 20: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 22 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

MARK V Pool Heaters — DR-125, 175, 250, 325 and 400Manufactured from 1975-1984

KeyNo.

38 Outdoor Vent Cap

39 Indoor Draft Cap

40 Clip

36 Indoor Stacktop

76 Flue Collector,Upper Half

64 Heat Exchanger Baffle

47 Header GasketAssembly

55 Drain Plug

66 Heat ExchangerSupport Clip

55 Drain Rug

42 Return Header

43,44Header Bolt Assembly

70 Front & Rear Tile Cover

28 Siphon Loop Assembly

52,53Grommets for DrainPlug

67 Insulation, Fiberglass

68 Side Tile

14 Burner, Main

73 Jacket Assembly, Less Top Assembly

72 Door with Latch

11 Gas Valve Assembly

3 Pilot Tubing

6 Visoflame Tubing

15 Burner Manifold

12 Gas Orifice

6 Visoflame Tubing

4 Lighter Tube Orifice

7,8 Lighter Valve

5 Visoflame Lighter Tube

1,2 Pilot Burner GeneratorAssembly

9 Burner TrayAssembly

KeyNo.35 Grate Top Assembly

76 Flue Collector,Upper Half

74 Jacket Gap Spacers75 Vent Blade77 Flue Collector,

Lower Half65 Baffle Retainer63 Heat Exchanger

Tube Assembly20 On-Off Switch21 Temperature Control

Cover, Base & Back25,26Stop Plate,SafeT Lok24 Thermostat Dial16,17Temperature Control

21 ThermostatBase Plate

19 Thermostat Knob,Black

23 TemperatureSensor Retainer

58,59By-Pass Valve Rod61 By-Pass Valve

Rod Retainer57 Brass Plug62 By-Pass Valve

Spring60 By-Pass Valve Disc

48 Flange, 1 1/2"

51 Flange Bolt

49 Flange Gasket50 Flange Sleeve29,3031,33High-Limit Switches32 High-Limit Switch

Retainer Clip41 Inlet/Outlet Header34 High-Limit Switch

Cover43,45Header Bolt

Assembly55 Drain Plug

56 Drain Plug Bushing53 Grommet For Drain

Plug54 Hole Plug71 SideTile Cover27 Pressure Switch

69 Front/Rear Tile

13 Burner Main with PilotBracket

10 Burner Tray, ShelfOnly

Stack Top Low Profile

46

18

Page 21: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 23

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

MARK V Pool Heaters — DR-125, 175, 250, 325 and 400

Key Model ORDERNo. Description No. P ART NO:

PILOT GAS SYSTEM1 Pilot Burner/Gen. Assembly, NAT (Note 5) All R00275001 Pilot Burner/Gen. Assembly, LPG (Note 5) All R00276002 Pilot Generator only All R00255003 Pilot Tubing All R00370004 Lighter Tube Orifice, NAT All W00188004 Lighter Tube Orifice, LPG All W00189005 Visoflame Lighter Tube All W00162006 Visoflame Tubing All 103696007 Lighter Valve, Visoflame, with Orifice N/A8 Lighter Valve Tee Assembly, Visoflame All W0016400

MAIN GAS SYSTEM9 Burner Tray Assembly, NAT (Note 1) 125-400 10601601-059 Burner Tray Assembly, LPG (Note 1) 125-400 10601701-0510 Burner Tray, Shelf Only 125-400 R0317001-0511 Gas Valve Assembly, NAT (Note 5) All R002770011 Gas Valve Assembly, LPG (Note 5) All R002780012 Gas Orifice, NAT (Note 1) All L003220012 Gas Orifice, LPG (Note 1) All L003290013 Burner, Main with Pilot Bracket All L003340014 Burner, Main All L000550015 Burner Manifold (Note 2)

ELECTRICAL SYSTEM16 Temperature Control All R031880017 Protector Sleeve, Bulb All 1044490018 “O” Ring, Temperature Control Bulb All E003630019 Thermostat Knob, Black All R001070020 On-Off Switch All R009410021 Temperature Control Cover (Note 3) All 1043310021 Temperature Control Base (Note 3) All 1043300021 Temperature Control Back (Note 3) All 1043320022 Wire Harness (not shown) All R002940023 Temperature Sensor Retainer All 1044730024 Thermostat Dial All N/A25 Stop Plate, Safe-T-Lock All 1043610026 Stop Plate Screw All F003330027 Pressure Switch, 2 PSI (Note 8) All R001320027 Pressure Switch, 1 PSI (Note 8) All R001130027 Pressure Switch, 3 PSI (Note 8) All R001300028 Siphon Loop Assembly (Note 8) All R005780029 High-Limit Switch Assembly All R002320030 High-Limit Switch, 135°F All R002270031 High-Limit Switch, 150°F All R002300032 High-Limit Switch Retainer Clip All 1041840033 High-Limit Switch Retainer Boot All S009890034 High-Limit Switch Cover All 10418300

VENT SYSTEM35 Grate Top Assembly N/A36 Indoor Stack Top N/A37 Flue Assembly N/A38 Indoor Vent Cap 125-400 10561501-0539 Outdoor Drafthood 125-400 10561401-0540 Clip All 10211000

WATER SYSTEM41 Inlet/Outlet Header, 1 1/2" (Note 6) All R005720042 Return Header (Note 6) All R005670043 Header Bolt Assembly All R005700044 Bolt for Headers, 2 1/2" All F004610045 Washer for Headers All F001110046 Nut for Headers All F000310047 Header Gasket Assembly (Set of 18) All R0050800

Flange & Gasket Assembly, 1 1/2" (Note 7) All R003190048 Flange, 1 1/2" All S005330049 Flange Gasket, 1 1/2" All S005310050 Flange Sleeve, 1 1/2" All S002800051 Flange Bolt All F0031700

Key Model ORDERNo. Description No. P ART NO:

52 Grommet for Drain Plug All S009880053 Grommet for Drain Plug All R031630054 Hole Plug All S009870055 Drain Plug (Note 5) All P002680056 Drain Plug Bushing All P001850057 Brass Plug, 3/4" All P002700058 By-Pass Assembly All R002060059 By-Pass Valve Rod All S007430060 By-Pass Valve Disc All S007420061 By-Pass Valve Rod Retainer All S000870062 By-Pass Valve Spring, White 125 S006140062 By-Pass Valve Spring, Red 175 S006130062 By-Pass Valve Spring, Blue 250 S006120062 By-Pass Valve Spring, Brown 325 S006110062 By-Pass Valve Spring, Orange 400 S006100063 Heat Exchanger Tube Assembly (Note 4) 125-400 10308201-0564 Heat Exchanger Tee-Baffle 125-400 10308501-0565 Baffle Retainer All S005720066 Heat Exchange Support Clip All 10457000

FIREBOX COMPONENTS67 Insulation, Fiberglass (Sold by ft.) All T000200068 Side Tile, 16 1/2" x 18 13/16" All T000340069 Front/Rear Tile, 21" x 9 1/8" 125 T000390069 Front/Rear Tile, 21" x 12 1/8" 175 T000350069 Front/Rear Tile, 21" x 16 5/8" 250 T000360069 Front/Rear Tile, 21" x 20 7/8" 325 T000370069 Front/Rear Tile, 21" x 25 7/8" 400 T000380070 Front and Rear Tile Cover 125-400 10314901-0571 Side Tile Cover All 10167300

JACKET COMPONENTS

72 Door with Latch N/A73 Jacket Assembly, Less Top Assembly N/A74 Jacket Gap Spacers N/A75 Vent Blade All 1031930076 Flue Collector, Upper Half N/A77 Flue Collector, Lower half N/A

OPTIONAL EQUIPMENTPressure Relief Valve, 3/4" NPT, 75 PSI All R0040400Touch Up Spray Paint All X0006000

Notes: 1. For altitudes higher than 2000 ft. above sea level, see appendix. 2. See Appendix 3. Current on models manufactured after Serial No. 7824000 and available as

assembly R0055400. Order assembly R0057900 for older DR Models. KeyNos. 8, 12 and 14 and F0030900 and F0033300 Screws included inassembly.

4. Order assembly R0057000 for complete set of header bolts. 5. Current available substitute, includes accessory parts. 6. Includes necessary gaskets and hardware. 7. Two included in assembly. 8. Parts assembly R0020900 required to adapt to Pressure Switch connection.

Page 22: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 24 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

XE Pool Heaters — EG-125, 175, 250, 325 and 400Manufactured from 1984-1989

KeyNo.

41 Outdoor Vent Cap

42 Indoor Draft Hood

45 Clip

39 Top Enclosure

84 Flue Collector,Upper Half

70 Heat ExchangerTube Assembly

52 Header GasketAssembly

61 Drain Plug

48,49Header BoltAssembly

73 Heat ExchangerSupport Clip

47 Return Header

61 Drain Plug

78 Front and Rear TileCover

31 Siphon LoopAssembly

30 Pressure Switch

58 Grommets forDrain Plug

74 Insulation,Fiberglass

24 Wire Harness

21 Bezel, TempControl Gasket

14 Temperature Control

18 On-Off Switch

20 Thermostat DialLogo

22,23 "Temp Lok"

17 Thermostat Knob

19 Temperature ControlPlate Assembly

9 Valve Assembly

80 Door with Latch

3 Pilot Tubing

13 Burner Manifold

10 Gas Orifice

38 Fusible LinkAssembly

4 Lighter Tube Orifice

5 Visoflame LighterTube

1,2 Pilot BurnerGenerator Assembly

7 Burner TrayAssembly

12 Burner Main

KeyNo.39 Top Enclosure

84 Flue Collector,Upper Half

82,83Gap Closures

85 Flue Collector,Lower Half

72 Baffle Retainer

71 Heat ExchangerBaffle

15 “O” Ring TempControl Bulb

16 Protector Sleeve,Bulb

46 Inlet/OutletHeader

63 Brass Plug

64,66By-pass ValveDisc

65 By-pass Valve Rod

68 By-pass ValveGasket, O Ring

67 By-pass ValveCap

69 By-pass ValveSpring

53,54Flange

57 Flange Bolt

55,56Flange Gasket,Flange Sleeve

32,34High-Limit Switch,150°F

33,36High-Limit Switch,135°F

35 High-Limit SwitchRetainer Clip

37 High-Limit SwitchCover

50,51Nut for Headers

61 Drain Plug

59 Grommet for DrainPlug

60 Hole Plug

79 Side Tile Cover

81 Jacket Assembly

76,77Front and RearTile

75 Side Tile

11 Burners Main withPilot Bracket

8 Burner Tray,Shelf Only

Stack Top Low Profile

24A

36

Note: Original top assemblies are no longer available. The Flue Collector andtop assemblies must be replaced by the Indoor/Outdoor convertible top andFlue Collector. Both items must be replaced at the same time.

Page 23: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 25

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

XE Pool Heaters — EG-125, 175, 250, 325 and 400Key Model ORDERNo. Description No. PART NO. PILOT GAS SYSTEM1 Pilot Burner/Gen.Assembly, NAT (Note 6) All R00275001 Pilot Burner/Gen. Assembly, LPG (Note 6) All R00276002 Pilot Generator only All R00255003 Pilot Tubing All R00370004 Lighter Tube Orifice, NAT All W00188004 Lighter Tube Orifice, LPG All W00189005 Visoflame Lighter Tube All W00162006 Visoflame Tubing All 10369600

MAIN GAS SYSTEM7 Burner Tray Assembly, NAT (Note 1) 125-400 10578001-057 Burner Tray Assembly, LPG (Note 1) 125-400 10578101-058 Burner Tray, Shelf Only 125-400 R0317001-059 Gas Valve Assembly, NAT ( Note 6) All R00277009 Gas Valve Assembly, LPG (Note 6) All R002780010 Gas Orifice, NAT ( Note 1) All L003220010 Gas Orifice, LPG (Note 1) All L003290011 Burner, Main with Pilot Bracket All 1045720012 Burner, Main All L005230013 Burner Manifold (Note 8)

ELECTRICAL SYSTEM14 Temperature Control (Note 8) All R005820015 "O” Ring, Temperature Control Bulb All E003630016 Protector Sleeve, Bulb All 1044490017 Thermostat Knob, Black Alll R001070018 On-Off Switch All R009410019 Temperature Control Plate Assembly All 1045630020 Thermostat Dial Logo All H010530021 Temperature Control Gasket All S007000022 "Temp-Lok" Stop Plate All 1045670023 Stop Plate Screw All F003330024 Wire Harness All R005800024A Bezel All S006980030 Pressure Switch, 2 PSI All R001320030 Pressure Switch, 1 PSI All R001130030 Pressure Switch, 3 PSI All R001300031 Siphon Loop Assembly All R005780032 High-Limit Switch Assembly All R002320033 High-Limit Switch, 135°F All R002270034 High-Limit Switch, 150°F All R002300035 High-Limit Switch Retainer Clip All 1041840036 High-Limit Switch Retainer Boot All S009890037 High-Limit Switch Cover All 1041830038 Fusible Link Assembly (Note 2) All R0012200

VENT SYSTEM39 Top Enclosure (Note 7) 125-400 R0081000 -

R0081400Flue Collector Assembly (Note7) (not shown) 125-400 10564801-05

41 Outdoor Vent Cap 125-400 10561501-0542 Indoor Drafthood 125-400 10561401-05

Flue Transition Ring (not shown) 125-400 10515501-05Adaptor Plate (not shown) 125-400 10535301-05

45 Clip All 10211000

WATER SYSTEM46 Inlet/Outlet Header, 1 1/2" All R005840046 Inlet/Outlet Header, Bronze, 1 1/2" All R005470047 Return Header, All R005830047 Return Header, Bronze All R005460048 Header Bolt Assembly All R005700049 Bolt for Headers, 2 1/2" All F004610050 Washer for Headers All F001110051 Nut for Headers All F000310052 Header Gasket Assembly (Set of 18) All R005080053 Flange & Gasket Assembly 1 1/2" (Note 3 & 5) All R003190054 Flange, 1 1/2" All 1030920055 Flange Gasket, 1 1/2" All S005310056 Flange Sleeve, 1 1/2" All S002800057 Flange Bolt All F0031700

Key Model ORDERNo. Description No. PART NO:

58 Grommet for Drain Plug All S009880059 Grommet for Drain Plug All R031630060 Hole Plug All S009870061 Drain Plug (Note 6) All P002680062 Drain Plug Bushing All P001850063 Brass Plug, 3/4" All P002700064 By-Pass Assembly All R001310065 By-Pass Valve Rod All S007980066 By-Pass Valve Disc All R001150067 By-Pass Valve Cap All 1045220168 By-Pass Valve Gasket, “O” Ring All R001140069 By-Pass Valve Spring, White 125,175 S006140069 By-Pass Valve Spring, Red 250 S006130069 By-Pass Valve Spring, Blue 325 S006120069 By-Pass Valve Spring, Brown 400 S006110070 Heat Exchanger Tube Assembly 125-400 R0018101-0571 Heat Exchanger Baffle 125-400 10697401-0572 Baffle Retainer All S008390073 Heat Exchanger Support Clip All 10457000

FIREBOX COMPONENTS74 Insulation, Fiberglass (Sold by ft.) All T000200075 Side Tile, 22 5/8" x 16 1/2" All T002140076 Front Tile, 18 5/8" x 9 1/8" 125 T002150176 Front Tile, 18 5/8" x 12 1/8" 175 T002150276 Front Tile, 18 5/8" x 16 5/8" 250 T002150376 Front Tile, 18 5/8" x 20 7/8" 325 T002150476 Front Tile, 18 5/8" x 25 7/8" 400 T002150577 Rear Tile, 22 15/16" x 9 1/8" 125 T002160177 Rear Tile, 22 15/16" x 12 1/8" 175 T002160277 Rear Tile, 22 15/16" x 16 5/8" 250 T002160377 Rear Tile, 22 15/16" x 20 7/8" 325 T002160477 Rear Tile, 22 15/16" x 25 7/8" 400 T002160578 Front and Rear Tile Cover 125-400 10314901-0579 Side Tile Cover All 10167300

JACKET COMPONENT80 Door with Latch 125-400 10448901-0581 Jacket Assembly, Less Top Assembly 125-400 10447901-0582 Gap Closure, In/Out Side All 1044820083 Gap Closure, Return Side All 1044830084 Flue Collector, Upper Half N/A85 Flue Collector, Lower Half N/A

OPTIONAL EQUIPMENTPressure Relief Valve, 3/4" NPT, 75 PSI All R0040400Touch Up Spray Paint All X0016000

Notes:1. For altitudes higher than 2000 ft. above sea level, see appendix.2. Heaters with Serial Nos. C8301166 and above.3. Two included in assembly.4. Order assembly R0057000 for complete set of bolts.5. Available in bronze as assembly R0015000.6. Current available substitute, includes accessory parts.7. Converts top to indoor/outdoor grate top assembly.8. See Appendix

Page 24: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 26 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

XE (ELECTRONIC) Pool and Spa Heaters —ES, ES II and EC-125, 175, 250, 325 and 400

Manufactured from 1984-1989

KeyNo.

44 Outdoor Vent Cap

45 Indoor Draft Hood

48 Clip

42 Top Enclosure

89 Flue Collector,Upper Half

77 Baffle Retainer

75 Heat ExchangerTube Assembly

76 Heat ExchangerBaffles

56 Header Gasket

50,51Return Header

65 Drain Plug

78 Heat ExchangerSupport Clip

52,53Header BoltAssembly

83 Tile,Front and RearCover

54,55Header BoltAssembly

26 Pressure Switch

62 Grommets forDrain Plug

81,82Front and Rear Tile

79 Insulation,Fiberglass

12 Wire Harness

15 Temperature Control

16 On-Off Switch

17 TemperatureControl Plate

24,25"Temp Lok"

14,19Thermostat Knob

11 Temperature Control

22,23 Bezel, TemperatureControl Gasket

80 Side Tile

84 Side TileCover

85 Door with Latch

6 Gas Valve

2 Pilot Tubing

10 Burner Manifold

7 Gas Orifice

4 Burner TrayAssembly

35 Fusible Link Bracket

KeyNo.

Top Enclosure89 Flue Collector,

Upper Half87,88Gap Closures90 Flue Collector,

Lower Half27 Siphon Loop

Assembly18,20 “O” Ring13 Temperature

Sensor91 Insulation and

Retainer21 Protector

Sleeve, Bulb49 Inlet/Outlet

Header67 Brass Plug

59,60Gasket, FlangeSleeve

70 By-pass ValveDisc

68,69 By-pass ValveRod

73 By-pass ValveGasket

72 By-pass ValveCap Bolts

71 By-pass ValveCap

74 By-pass ValveSpring

57,58Flange

61 Flange Bolt30,32High-Limit

Switch, 150°F28,29High-Limit

Switch, 135°F41 Wire Harness31 HighLimit Switch

Retainer Clip33 High-Limit Switch

Cover

66 Drain Plug62 Grommet For

Drain Plug64 Hole Plug86 Jacket

Assembly36 Transformer

37 Fuse38 Ignition Control39 Ignition Control

Wire Harness40 High Voltage

Lead Assembly8,9 Burner Main5 Burner Tray,

Shelf Only3 Ceramic

InsulatorAssembly

34 Fusible LinkAssembly

1 Pilot Burner/ Electrode

Stack Top Low Profile

Note: Original top assemblies are nolonger available. The Flue collector andtop assemblies must be replaced by theIndoor/Outdoor convertible top and FlueCollector. Both items must bereplaced at the same time.

32

Page 25: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 27

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

XE (ELECTRONIC) Pool and Spa Heaters —ES, ES ll and EC-125, 175, 250, 325 and 400Key Model ORDERNo. Description No. PART NO.

PILOT GAS SYSTEM1 Pilot Burner/Electrode, NAT All R00616002 Pilot Tubing All R00370003 Ceramic Insulator Assembly All R0011600

MAIN GAS SYSTEM4 Burner Tray Assembly, NAT (Note 1) 125-400 10458301-055 Burner Tray, Shelf Only 125-400 R0317001-056 Gas Valve, NAT, 1/2" 125-175 R00392006 Gas Valve, NAT, 3/4" 250-400 R00994007 Gas Orifice, NAT (Note 1) All L00322008 Burner, Main All L00523009 Burner, Main with Pilot Bracket All 1045750010 Burner Manifold (Note 10)

ELECTRICAL SYSTEM11 Temperature Control Assy -ES, ES II (Note 10) All R001170012 Wire Harness All 1045780013 Temperature Sensor All R001180014 Knob, Single Bar All R009990015 Temperature Control Assembly - EC (Note 10) All R031880016 On-Off Switch All R009410017 Temperature Control Plate All 1045630018 “O” Ring, Temperature Control Bulb All E0036300 Key Numbers 19 - 25 are for both R117 & R3188:19 Thermostat Knob, Black All R001070020 "O" Ring, Temperature Control Bulb All E011640021 Protector Sleeve, Bulb All 1044490022 Bezel All S006980023 Temperature Control Gasket All S007000024 "Temp-Lok" Stop Plate All 1058310025 Stop Plate Screw All F003330026 Pressure Switch, 2 PSI All R001320026 Pressure Switch, 1 PSI All R001130026 Pressure Switch, 3 PSI All R001300027 Siphon Loop Assembly All R005780028 High-Limit Switch Assembly All R002320029 High-Limit Switch, 135°F All R002270030 High-Limit Switch, 150°F All R002300031 High-Limit Switch Retainer Clip All 1041840032 High-Limit Switch Retainer Boot All S009890033 High-Limit Switch Cover All 1041830034 Fusible Link Assembly All R001220035 Fusible Link Bracket All 1047990036 Transformer (115V-230V/24V) All R006110037 Fuse Packet, 1.5 Amp. All R001230038 Ignition Control (Notes 3,4) All R001190039 Ignition Control Wire Harness - ES, ES II All R005980040 High Voltage Lead Assembly All 1044951340 High Voltage Lead Assembly (Note 8) All R001210041 Wire Harness, Complete (not shown) All R0058100

VENT SYSTEM

42 Top Enclosure (Note 9) 125-400 R0081000- R0081400

43 Flue Collector Assembly (Note 9) (not shown) 125-400 10564801-0544 Outdoor Vent Cap 125-400 10451501-0545 Indoor Drafthood 125-400 10561401-0546 Flue Transition Ring (not shown) 125-400 10515501-0547 Adapter Plate (not shown) 125-400 10535301-0548 Clip All 10211000

Notes:1. For altitudes higher than 2000 ft. above sea level, see appendix.2. Current available substitute.3. Ignition Control R0011900 can be used with all (24V) valves.4. Supplied on heaters with serial numbers E9027185 and above.5. Two included in assembly.6. Order assembly R0057000 for complete set of bolts.

Key Model ORDER

No. Description No. PART NO:WATER SYSTEM

49 Inlet/Outlet Header, 1 1/2" All R005840050 Return Header All R005830051 Return Header, Bronze All R005460052 Header Bolt Assembly All R005700053 Bolt for Headers, 2 1/2" All F004610054 Washer for Headers All F001110055 Nut for Headers All F000310056 Header Gasket Assembly (Set of 18) All R005080057 Flange & Gasket Assembly (Note 5 & 7) All R003190058 Flange, 1 1/2" All 1030920059 Flange Gasket, 1 1/2" All S005310060 Flange Sleeve, 1 1/2" All S002800061 Flange Bolts, 2" All F003170062 Grommet for Drain Plug All R031630063 Grommet, Slitted (not shown) All S007110064 Hole Plug All S009870065 Drain Plug (Note 2) All P002680066 Drain Plug Bushing All P001850067 Brass Plug, 3/4" All P002700068 By-Pass Assembly All R001310069 By-Pass Valve Rod All S007980070 By-Pass Valve Disc All R001150071 By-Pass Valve Cap All 1045220172 By-Pass Valve Cap Bolt All F004160073 By-Pass Valve Gasket, “O” Ring All R001140074 By-Pass Valve Spring, White 125,175 S006140074 By-Pass Valve Spring, Red 250 S006130074 By-Pass Valve Spring, Blue 325 S006120074 By-Pass Valve Spring, Black 400 S007010075 Heat Exchanger Tube Assembly (Note 6) 125-400 R0018101-0576 Heat Exchanger Baffle (8 Required) 125-400 10697401-0577 Baffle Retainer All S008390078 Heat Exchanger Support Clip All 10457000

FIREBOX COMPONENTS79 Insulation, Fiberglass (Sold by ft.) All T000200080 Side Tile, 22 5/8" x 16 1/2" All T002140081 Front Tile, 18 5/8" x 9 1/8" 125 T002150181 Front Tile, 18 5/8" x 12 1/8" 175 T002150281 Front Tile, 18 5/8" x 16 1/8" 250 T002150381 Front Tile, 18 5/8" x 20 7/8" 325 T002150481 Front Tile, 18 5/8" x 25 7/8" 400 T002150582 Rear Tile, 22 15/16" x 9 1/8" 125 T002160182 Rear Tile, 22 15/16" x 12 1/8" 175 T002160282 Rear Tile, 22 15/16" x 16 5/8" 250 T002160382 Rear Tile, 22 15/16" x 20 7/8" 325 T002160482 Rear Tile, 22 15/16" x 25 7/8" 400 T002160583 Front and Rear Tile Cover 125-400 10314901-0584 Side Tile Cover All 10167300

JACKET COMPONENTS85 Door with Latch 125-400 10448901-0586 Jacket Assembly, Less Top Assembly 125-400 10447901-0587 Gap Closure, In/Out Side All 1044820088 Gap Closure, Return Side All 1044830089 Flue Collector, Upper Half All N/A90 Flue Collector, Lower Half All N/A91 Insulation & Retainer All 10462200

OPTIONAL ACCESSORIES (ES, ESII)Remote Control All R0058500Wire Harness for Remote Control All R0058700Pressure Relief Valve, 3/4" NPT, 75 PSI All R0040400Touch Up Spray Paint All X0016000

Notes, continued

7. Available in bronze as assembly R0015000. 8. For headers with H/W Ignition Controls S86F or S86E only. 9. Coverts top to indoor/outdoor grate top.10. See Appendix

Page 26: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 28 /Jandy Products 1999 Products and Parts CatalogH

ea

ters Key

No.47 Top Filler52 Adapter Plate51 Flue Transition

Ring43 Top Assembly48 Flue Collector

Assembly26 “O” Ring

27 ProtectiveSleeve, Bulb

98 Insulation &Retainer

81 Bypass ValveCap

38A, 43Bolt & Washer

83 By-pass ValveGasket

78,79 By-passValve Rod

82 By-pass ValveSpring

77 Brass Plug

80 By-pass ValveDisc

54 Inlet/OutletHeader

70 Flange Bolt

40 High Limit SwitchCover

96 Gap Closure

38 High Limit SwitchRetainer Clip

61,62Flange66,67FlangeGasket,

64,69Flange Sleeve35,37High Limit Switch

150°F35,36High Limit Switch

135°F57,59Nut for Headers33 Siphon Loop

Assembly75 Drain Plug76 Drain Plug

Bushing72 Grommet for

Drain Plug93 Side Tile

Cover72 Grommet for

Drain Plug32 Pressure Switch89 Side Tile95 Jacket

Assembly12 Burners, Main11 Burner, Main w/

Pilot Bracket8 Burner Tray

Shelf Only101 Rain Shield

Valve

KeyNo.

50 Indoor Draft Hood

49 Outdoor Vent Cap

86 Baffle Retainer

97 Gap Closure

75 Drain Plug

34 Redundant HighLimit Switch 275°F

75 Drain Plug

87 Heat ExchangerSupport Clip

55 Return Header

56,58Header BoltAssembly

85 Heat ExchangerBaffle

84 Heat ExchangerTube Assembly

92 Front & Rear TileCover

60 Header GasketAssembly

99 Rear Deflector

72,73Grommet ForDrain Plug

88 Insulation,Fiberglass

90,91Front & RearTile

15 Wire Harness

14 Temperature Control

18 On-Off Switch

29,30Bezel, TemperatureControl Gasket

19 Temperature ControlLabel

17,22Temp Lok

28 Thermostat Knob

16 Plate Assembly

24 Knob, Single Bar

100 Lower Deflector

41 Fusible LinkAssembly

42 Fusible Link Bracket

9 Gas Valve

6 Pilot Tubing

10 Gas OrificeBurner Manifold

3,4,5 Visoflame LighterTube,Orifice

1,2 Pilot BurnerGenerator Assembly

7 Burner TrayAssembly

94 Door with Latch

102 Non-CombustibleFloor Base (Optional)

SERIES ONE Pool and Spa Heaters — EPG & EPM-125, 175, 250, 325 and 400Manufactured from 1990-1992

Stack Top Low Profile

39

39

20,21,23Temp Control Assy

13

Page 27: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 29

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

SERIES ONE Pool and Spa Heaters — EPG & EPM-125, 175, 250, 325 and 400Key Model ORDERNo. Description No. PART NO:

PILOT GAS SYSTEM1 Pilot Burner/Gen. Assembly, NAT All R00275001 Pilot Burner/Gen. Assembly, LPG All R00276002 Pilot Generator All W00369012 Pilot Generator (Note 3) All R00255003 Visoflame Tubing All 103696004 Lighter Tube Orifice, NAT All W00188004 Lighter Tube Orifice, LPG All W00189005 Visoflame Lighter Tube All W00162006 Pilot Tubing All R0037000

MAIN GAS SYSTEM7 Burner Tray Assembly, NAT (Note 1) 125-400 10578001-057 Burner Tray Assembly, LPG (Note 1) 125-400 10578101-058 Burner Tray, Shelf Only 125-400 R0317001-059 Gas Valve Assembly, NAT (Note 6) All R00277009 Gas Valve Assembly, LPG (Note 6) All R00278009 Gas Valve, NAT (Note 5) All R00273009 Gas Valve, LPG (Note 5) All R002740010 Gas Orifice, NAT (Note 1) All L003220010 Gas Orifice, LPG (Note 1) All L003290011 Burner, Main w/Pilot Bracket All 1045720012 Burner, Main All L005230013 Burner Manifold (Note 8)

ELECTRICAL SYSTEM14 Temperature Control Assembly - EPG (Note 8) All R005820015 Wire Harness All R005800016 Plate Assembly All 1045630017 “Temp-Lok” Stop Plate All 1045670018 On-Off Switch All R009410019 Temperature Control Label All H010530020 Temperature Control Assy Elec/MV - EPM (Note 8)All R001560021 Wire Harness All 1058060022 "Temp-Lok" Stop Plate All 1058310023 Temperature Control Label All H016650024 Knob, Single Bar All R0099900Key Items 25 -31 are for both R0058200 & R001560025 Temperature Sensor All R001180026 "O" Ring, Temperature Control Bulb All E011640027 Protector Sleeve, Bulb All 1044490028 Thermostat Knob, Black All R001070029 Temperature Control Gasket All S007000030 Bezel All S006980031 Stop Plate Screw All F003330032 Pressure Switch, 2 PSI All R001320032 Pressure Switch, 1 PSI All R001130032 Pressure Switch, 3 PSI All R001300033 Siphon Loop Assembly All R005780034 High-Limit Switch, Redundant 275°F All R001280035 High-Limit Switch Assembly All R002320036 High-Limit Switch, 135°F All R002270037 High-Limit Switch, 150°F All R002300038 High-Limit Switch Retainer Clip All 1041840039 High-Limit Switch Retainer Boot All S009890040 High-Limit Switch Cover All 1041830041 Fusible Link Assembly All R001220042 Fusible Link Bracket All 10479900

VENT SYSTEM43 Top Assembly All R0081000 -

R008140044 Grating, Front/Rear All 10563001-0545 Grating, Sides All 1051810046 Top Panel 125-400 10517801-0547 Top Filler 125-400 10535201-0548 Flue Collector Assy 125-400 10564801-0549 Outdoor Vent Cap 125-400 10561501-0550 Indoor Drafthood 125-400 10561401-0551 Flue Transition Ring 125-400 10515501-0552 Adapter Plate 125-400 10535301-0553 Clip All 10211000

WATER SYSTEM54 Inlet/Outlet Header, 1 1/2" All R005840054 Inlet/Outlet Header, Bronze, 1 1/2" All R005470054 Inlet/Outlet Header 2" All R005640054 Inlet/Outlet Header, Bronze, 2" All R001680055 Return Header All R005830055 Return Header, Bronze All R0054600

Key Model ORDERNo. Description No. P ART NO:56 Header Bolt Assembly All R005700057 Nut for Headers All F000310058 Bolt for Headers, 2 1/2" All F004610059 Washer for Headers All F001110060 Header Gasket Assembly (Set of 18) All R005080061 Flange & Gasket Assembly, 1 1/2" (Note 4 & 9) All R003190062 Flange, 1 1/2" All 1030920063 Flange Gasket, 1 1/2" All S005310064 Flange Sleeve, 1 1/2" All S002800065 Flange Bolt All F003170066 Flange & Gasket Assembly, 2" All R005500067 Flange, 2" All 1057350068 Flange Gasket, 2" All S007800069 Flange Sleeve, 2" All S007820070 Flange Bolt All F003170071 Flange Gasket 1 1/2 - 2" All S007810072 Grommet for Drain Plug All R031630073 Grommet, Slitted All S007110074 Hole Plug All S009870075 Drain Plug (Note 7) Al P002680076 Drain Plug Bushing All P001850077 Brass Plug, 3/4" All P002700078 By-Pass Assembly All R001310079 By-Pass Valve Rod All S007980080 By-Pass Valve Disc All R001150081 By-Pass Valve Cap All 1045220082 By-Pass Valve Spring (Note 8)83 By-Pass Valve Gasket All R001140084 Heat Exchanger Tube Assembly (Note 2) 125-400 R0018101-0585 Heat Exchanger Baffle (8 Required) 125-400 10697401-0586 Baffle Retainer All S008390087 Heat Exchanger Support Clip All 10457001

FIREBOX COMPONENTS88 Insulation, Fiberglass (Sold by Ft.) All T000200089 Side Tile, 22 3/8" x 16 1/2" All T002140090 Front Tile, 18 5/8" x 9 1/8" 125 T002150190 Front Tile, 18 5/8" x 12 1/8" 175 T002150290 Front Tile, 18 5/8" x 16 1/8" 250 T002150390 Front Tile, 18 5/8" x 20 7/8" 325 T002150490 Front Tile, 18 5/8" x 25 7/8" 400 T002150591 Rear Tile, 22 15/16" x 9 1/8" 125 T002160191 Rear Tile, 22 15/16" x 12 1/8" 175 T002160291 Rear Tile, 22 15/16" x 16 5/8" 250 T002160391 Rear Tile, 22 15/16" x 20 7/8" 325 T002160491 Rear Tile, 22 15/16" x 25 7/8" 400 T002160592 Front and Rear Tile Cover 125-400 10314901-0593 Side Tile Cover All 10167300

JACKET COMPONENTS94 Door with Latch 125-400 10448901-0595 Jacket Assembly, Less Top Assembly 125-400 10447901-0596 Gap Closure In/Out Side All 1044820097 Gap Closure, Return Side All 1044830098 Insulation and Retainer All 1046220099 Rear Deflector 125-400 10563701-05100 Lower Deflector 125-400 10563601-05101 Rain Shield Valve All 10523300

OPTIONAL COMPONENTS102 Non-Combustible Floor Base 125-400 10521701-05

Pressure Relief Valve, 3/4" NPT, 75 PSI All R0040400Flue Collar 125-400 10542201-05Touch Up Spray Paint All X0016000

Notes:1. For altitudes higher than 2000 feet above sea level consult factory for orifice

size.2. Order assembly R0057000 for complete set of bolts.3. Direct replacement for heaters with G/C Pilot Burner/Generator assemblies.4. Available in bronze as assembly R0015000.5. Direct replacement for heaters with serial numbers 8744310 and above.6. Current available substitute with accessory parts included. Applies to

heaters with serial numbers 8744309 and below.7. Current available replacement.8. See Appendix9. Two included in assembly.

Page 28: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 30 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

KeyNo.

54 Indoor Draft Hood

53 OutdoorVent CapClip

90 Baffle Retainer

101 Gap Closure

79 Drain Plug

79 Drain Plug

91 Heat ExchangerSupport Clip

59 Return Header

60,61Header BoltAssembly

88 Heat ExchangerTube Assembly

89 Heat ExchangerBaffle

96 Tile Cover,Front & Rear

64 Header Gasket

29 Siphon LoopAssembly

76 Grommets for DrainPlug

92 Insulation, Fiberglass

94,95Front & RearTile

104 Lower Deflector

17 Temperature Control

24,25Bezel, TemperatureControl Gasket

18 On-Off Switch

26,27Temp-Lok

21 Thermostat Knob

13,19Temperature ControlPlate

12,14Temp Cntl/HarnessFusible Link

37 Fusible Link Bracket

38 Transformer

40,41 In-LineFuseAssembly

43 Rain Guard

42 Ignition Control

7 Gas Valve

2 Pilot Tubing

8 Gas Orifice

11 Burner Manifold

4 Ceramic InsulatorAssembly

1,3 Pilot Burner/Electrode

98 Door with Latch

5 Burner TrayAssembly

106 Non-CombustibleFloor Base (Optional)

SERIES ONE Pool and Spa Heaters — EPS and EPC-125, 175, 250, 325 & 400Manufactured from 1990-1992

KeyNo.

51 Top Filler Plate56 Adapter Plate55 Flue Transition

Ring47,48Grate Top

Assembly52 Flue Collector

Draft Hood

49,50

57

36

15,20 Temp Sensor“O” Ring

102 Insulation &Retainer

81 Brass Plug

23 ProtectorSleeve, Bulb

87 By-pass ValveGasket

85 By-pass Valve Cap

83 By-pass Valve Shaft

66,71Flange

67,72Flange Gasket,68,73Flange Sleeve32,34High Limit Switch

150°F31,34High Limit Switch

135°F14,30Wire Harness

Temp. Control60,62,63 Nut, Washer79 Drain Plug

80 Drain Plug Bushing76 Drain Plug

Grommet103 Rear Deflector97 Side Tile Cover28 Pressure Switch78 Hole Plug93 Side Tile43 Wire Harness,

Ignition Control44 High Voltage Lead

Assembly99 Jacket Assembly9 Burner, Main w/

Pilot Bracket10 Burner, Main6 Burner Tray, Shelf

Only

86 By-pass Valve Spring84 By-pass Valve

Disc

Stack Top Low Profile

15,20Temp Sensor22 "O" Ring58 Inlet/Outlet

Header100 Gap Closure69 Flange Bolt35 High Limit

Switch Cover33 High Limit Switch

Retainer Clip

Page 29: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 31

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

SERIES ONE Pool and Spa Heaters — EPS & EPC-125, 175, 250, 325 & 400Key Model ORDERNo. Description No. P ART NO.

PILOT GAS SYSTEM1 Pilot Burner/Electrode, NAT All R00616001 Pilot Burner, LPG All W00383002 Pilot Tubing All R00370003 Flame Sensor, LPG All W00375004 Ceramic Insulator Assembly All R0011600

MAIN GAS SYSTEM5 Burner Tray Assembly, NAT (Note 1) 125-400 10458301-055 Burner Tray Assembly, LPG (Note 1) 125-400 10610801-056 Burner Tray, Shelf Only 125-400 R0317001-057 Gas Valve, NAT 125-175 R00392007 Gas Valve, NAT 250-400 R00384007 Gas Valve, LPG All R00282008 Gas Orifice, NAT (Note 1) All L00322008 Gas Orifice, LPG (Note 1) All L00329009 Burner, Main w/Pilot Bracket All 1045750010 Burner, Main All L005230011 Burner Manifold (Note 6)

ELECTRICAL SYSTEM12 Temperature Control Assy-EPS, EPC II (Note 6) All R001170013 Temperature Control Plate All 1059460014 Wire Harness All 1045780015 Temperature Sensor All R001180016 Knob, Single Bar All R009990017 Temperature Control Assembly - EPC (Note 6) All R031880018 On-Off Switch All R009410019 Temperature Control Plate All 1045630020 “O” Ring, Temperature Control Bulb All E003630020A Wire Harness All R0058000Items 21 - 27 are for both R117 & R3188:21 Thermostat Knob, Black All R001070022 "O" Ring, Temperature Control Bulb All E011640023 Protector Sleeve, Bulb All 1044490024 Bezel All S006980025 Temperature Control Gasket All S007000026 "Temp-Lok" Stop Plate All 1058310027 Stop Plate Screw All F003330028 Pressure Switch, 1 PSI All R001130028 Pressure Switch, 2 PSI All R001320028 Pressure Switch, 1-10 PSI All R001550029 Siphon Loop Assembly All R005780030 High-Limit Switch Assembly All R002320031 High-Limit Switch, 135°F All R002270032 High-Limit Switch, 150°F All R002300033 High-Limit Switch Retainer Clip All 1041840034 High-Limit Switch Retainer Boot All S009890035 High-Limit Switch Cover All 1041830036 Fusible Link Assembly All R001220037 Fusible Link Bracket All 1047990038 Transformer (115V-230V/24V) All R006110039 Wire Harness Complete EPS, EPC II (not shown)All R005810040 Fuse Packet, 1.25 Amp All R001230041 In-Line Fuse Assembly All 1048000042 Ignition Control, NAT All R001190042 Ignition Control, LPG All E011230043 Ignition Control Wire Harness All R005980043 Ignition Control Rain Guard All N/A44 High Voltage Lead Assembly, NAT All 1044951344 High Voltage Lead Assembly, NAT (Note 4) All R001210044 High Voltage Lead Assembly, LPG (Red Wire) All R001210045 Sensor Wire, LPG (not shown) All E011290046 Ignition Wire, LPG (Orange Wire) (not shown) All E0112800

VENT SYSTEM47 Grate Top Assembly All R0081000 -

R008140048 Grating, Front/Rear All 10563021-0549 Grating, Sides All 1051810050 Top Panel 125-400 10517801-0551 Top Filler 125-400 10535201-0552 Flue Collector Assembly 125-400 10564801-0553 Outdoor Vent Cap 125-400 10561501-0554 Indoor Drafthood 125-400 10561401-0555 Flue Transition Ring 125-400 10515501-0556 Adapter Plate 125-400 10535301-0557 Clip All 10211000

WATER SYSTEM58 Inlet/Outlet Header, 1 1/2" All R005840058 Inlet/Outlet Header, Bronze, 1 1/2" All R005470058 Inlet/Outlet Header, 2" All R005640058 Inlet/Outlet Header, Bronze, 2" All R0016800

Key Model ORDERNo. No. PART NO:59 Return Header All R005830059 Return Header, Bronze All R005460060 Header Bolt Assembly All R005700061 Bolt for Headers, 2 1/2" All F004610062 Washer for Headers All F001110063 Nut for Headers All F000310064 Header Gasket Assembly (Set of 18) All R005080065 Flange & Gasket Assembly, 1 1/2" (Note 3 & 7) All R003190066 Flange, 1 1/2" All 1030920067 Flange Gasket, 1 1/2" All S005310068 Flange Sleeve, 1 1/2" All S002800069 Flange Bolt All F003170070 Flange & Gasket Assembly, 2" (Note 7) All R005500071 Flange, 2" All 1057350072 Flange Gasket, 2" All S007800073 Flange Sleeve, 2" All S007820074 Flange Bolt All F003170075 Flange Gasket 1 1/2 - 2" All S007810076 Grommet for Drain Plug All R031630077 Grommet, Slitted All S007110078 Hole Plug All S009870079 Drain Plug (Note 5) All P002680080 Drain Plug Bushing All P001850081 Brass Plug, 3/4" All P002700082 By-Pass Assembly All R001310083 By-Pass Valve Rod All S007980084 By-Pass Valve Disc All R001150085 By-Pass Valve Cap All 1045220086 By-Pass Valve Spring (Note 6)87 By-Pass Valve Gasket All R001140088 Heat Exchanger Tube Assembly (Note 2) 125-400 R0018101-0589 Heat Exchanger Baffle (8 Required) 125-400 10697401-0590 Baffle Retainer All S008390091 Heat Exchanger Support Clip All 10457001

FIREBOX COMPONENTS92 Insulation, Fiberglass (Sold by Ft.) All T000200093 Side Tile, 22 3/8" x 16 1/2" All T002140094 Front Tile, 18 5/8" x 9 1/8" 125 T002150194 Front Tile, 18 5/8" x 12 1/8" 175 T002150294 Front Tile, 18 5/8" x 16 1/8" 250 T002150394 Front Tile, 18 5/8" x 20 7/8" 325 T002150494 Front Tile, 18 5/8" x 25 7/8" 400 T002150595 Rear Tile, 22 15/16" x 9 1/8" 125 T002160195 Rear Tile, 22 15/16" x 12 1/8" 175 T002160295 Rear Tile, 22 15/16" x 16 5/8" 250 T002160395 Rear Tile, 22 15/16" x 20 7/8" 325 T002160495 Rear Tile, 22 15/16" x 25 7/8" 400 T002160596 Front and Rear Tile Cover 125-400 10314901-0597 Side Tile Cover All 10167300

JACKET COMPONENTS98 Door with Latch 125-400 10448901-0599 Jacket Assembly, Less Top Assembly 125-400 10447901-05100 Gap Closure In/Out Side All 10448200101 Gap Closure, Return Side All 10448300102 Insulation and Retainer All 10462200103 Rear Deflector 125-400 10563701-05104 Lower Deflector 125-400 10563601-05105 Rain Shield Valve All 10523300

OPTIONAL COMPONENTS106 Non-Combustible Floor Base 125-400 10521701-05

Remote Control Wire Harness - EPC II / EPS All R0058700Remote Control All R0058500Pressure Relief Valve 3/4" NPT, 75 PSI All R0040400Touch Up Spray Paint All X0016000

Notes:1. For altitudes higher than 2000 ft. above sea level consult factory for

orifice size.2. Order assembly R0057000 for complete set of bolts.3. Available in bronze as assembly R0015000.4. For heaters with H/W Ignition Control S86F or 286E only.5. Current available substitute.6. See Appendix7. Two included in assembly

Page 30: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 32 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

SERIES 2 Pool and Spa Heaters — ESGManufactured from 1993-1996

50

51

a53

54

52 54

26

27

31 24,2532, 33

21

66

65, 66

67

62

8687 88

39

63, 64 67

3534

29

30

10079

61 4641 42

7745

43

6870 7169

72

828481

8583

8

3

4

20

15

12

17

14

4910

76

74

90

9836

9499

7591, 95

74

92

47,4875

96

37 38

55

1

2

7

89

1316

97

18 6

77

78

9

80

28

40

5756 60 60

Page 31: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 33

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

SERIES 2 Pool and Spa Heaters — ESGKey Model ORDERNo Description No P ART NO

Key Model ORDERNo Description No P ART NO

PILOT GAS SYSTEM1 Pilot, Main Burner Assembly, NAT All R00991001 Pilot, Main Burner Assembly, LPG All R00992002 Pilot Burner, NAT All R00967002 Pilot Burner, LPG All R00966003 Pilot Generator All W00369014 Pilot Bracket Adapter All 105764005 Pilot Shield All 108902006 Pilot Bracket Screw All F00313007 Ceramic Insulator Assembly All R00993008 Burner, Main w/Pilot Brkt All 104575009 Pilot Tubing All R003700010 Piezo Lighter Assembly All R009680011 Piezo Lighter Knob All R009700012 High Voltage Lead Assembly All R0098900

MAIN GAS ASSEMBLY13 Burner Tray Assembly, NAT (Note 1) 125-400 R0098601-0513 Burner Tray Assembly, LPG (Note 1) 125-400 R0098701-0514 Burner Tray, Shelf Only 125-400 R0317001-0515 Gas Valve, NAT All R009640015 Gas Valve, LPG All R009690016 Gas Orifice, NAT (Note 1) All L003220016 Gas Orifice, LPG (Note 1) All L003290017 Anti-Rotation Bracket All 1057720018 Mounting Bracket Assembly All 1041920019 Burner, Main All L005230020 Burner Manifold (Note 3)

ELECTRICAL SYSTEM21 Temperature Control Assembly All R005820022 Wire Harness (Not Shown) All R005800023 Plate Assembly All 1045630024 “Temp-Lok” Stop Plate All 1045670025 Stop Plate Screw All F003330026 On-Off Switch All R009410027 Temperature Control Label All H010530028 Temperature Sensor All R001180029 "O" Ring, Temp Control Bulb All E011640030 Protector Sleeve, Bulb All 1044490031 Thermostat Knob, Black All R001070032 Temperature Control Gasket All S007000033 Bezel All S006980034 Retainer Bracket All 1044730035 Retainer Bracket Screw All F000910036 Pressure Switch & Siphon Loop Assembly All R009760037 Pressure Switch, 2 PSI All R001320037 Pressure Switch, 1 PSI All R001130037 Pressure Switch, 1-10 PSI All R001550038 Siphon Loop Assembly All R005780039 High-Limit Switch, Redundant 275* All R001280040 High-Limit Switch Assembly All R002320041 High-Limit Switch, 135* F All R002270042 High-Limit Switch, 150* F All R002300043 High-Limit Switch Retainer Clip All 1041840044 High-Limit Switch Retainer Boot (Not Shown) All S009890045 High-Limit Switch Cover All 1041830046 High-Limit Switch Wire Harness All 1041930047 Fusible Link Assembly All R001220048 Fusible Link Bracket All 1047990049 Terminal Block All R0097800

VENT SYSTEM50 Top Enclosure 125-400 R0097301-0551 Top Filler 125-400 10535201-0552 Rainshield, Front 125-400 R0098001-0553 Rainshield, Rear 125-400 R0098101-0554 Rainshield, Side 125-400 R0098201-0555 Flue Collector Assembly 125-400 10564801-0556 Outdoor Vent Cap 125-400 10561501-0557 Indoor Drafthood 125-400 10561401-0558 Flue Transition Plate (Not Shown) 125-400 10741001-0559 Adapter Plate (Not Shown) 125-400 10535301-0560 Clip All 10211000

WATER SYSTEM61 Inlet/Outlet Header, 2" All R005640061 Inlet/Outlet Header, Bronze, 2" All R0016800

62 Return Header All R005830062 Return Header, Bronze All R005460063 Header Bolt Assembly All R005700064 Bolt for Headers, 2 1/2" All F004610065 Washer for Headers All F001110066 Nut for Headers All F000310067 Header Gasket Assembly (Set of 18) All R005080068 Flange & Gasket Assembly (Note 4 & 5) All R005500069 Flange, 2" All 1057350070 Flange Gasket, 2" All S007800071 Flange Sleeve, 2" All S007820072 Flange Bolt All F003170073 Flange Gasket, 1 1/2 - 2" (Not Shown) All S007810074 Grommet for Drain Plug All R031630075 Grommet, Slitted All S007110076 Hole Plug All S009870077 Drain Plug All P002680078 Drain Plug Bushing All P001850079 Brass Plug, 3/4" All P002700080 By-Pass Assembly All R001310081 By-Pass Valve Rod All R005480082 By-Pass Valve Disc All S007430083 By-Pass Valve Control Cap All 1045220084 By-Pass Valve Spring, Purple 125 S007990084 By-Pass Valve Spring, White 175 S006140084 By-Pass Valve Spring, Red 250 S006130084 By-Pass Valve Spring, Blue 325 S006120084 By-Pass Valve Spring, Black 400 S007010085 By-Pass Valve Gasket All R001140086 Heat Exchanger Tube Assembly 125-400 R0018101-0587 Heat Exchanger Baffle (8 Required) 125-400 10697401-0588 Baffle Retainer All S008390089 Heat Exchanger Support Clip All 10457000

FIREBOX COMPONENTS90 Insulation, Fiberglass (Sold by Ft.) All T000200091 Side Tile, 22 3/8" x 16 1/2" All T002140092 Front Tile, 18 5/8" x 9 1/8" 125 T002150192 Front Tile, 18 5/8" x 12 1/8" 175 T002150292 Front Tile, 18 5/8" x 16 1/8" 250 T002150392 Front Tile, 18 5/8" x 20 7/8" 325 T002150492 Front Tile, 18 5/8" x 25 7/8" 400 T002150593 Rear Tile, 22 15/16" x 9 1/8" 125 T002160193 Rear Tile, 22 15/16" x 12 1/8" 175 T002160293 Rear Tile, 22 15/16" x 16 5/8" 250 T002160393 Rear Tile, 22 15/16" x 20 7/8" 325 T002160493 Rear Tile, 22 15/16" x 25 7/8" 400 T002160594 Front and Rear Tile Cover 125-400 10314901-0595 Side Tile Cover All 10167300

JACKET COMPONENTS96 Door with Latch 125-400 R0097401-0597 Jacket Assembly, Less Top Assembly 125-400 10447901-0598 Gap Closure, Inlet/Outlet Side All 1044820099 Gap Closure, Return Side All 10448300100 Insulation and Retainer All 10462200

OPTIONAL COMPONENTSNon Combustible Base 125-400 10521701-05Pressure Relief Valve 3/4" NPT, 75 PSI All R0040400Touch Up Spray Paint, Sandstone (Note 2) All X0016000

MODELS WITH SERIAL NOS. "G" AND LATER (Not Shown)101 Redundant High Limit All R031390097 Jacket Assembly, Less Top Assembly 125-400 R0316501-0596 Door with Latch 125-400 R0313401-0550 Top Enclosure 125-400 R0313201-0555 Flue Collector Assembly 125-400 R0316401-0552 Rainshield Kit 125-400 R0326101-0591 Side Tile All T002650092,93Front / Rear Tile 125-400 T0021501-0590 Insulation, Fiberglass (Sold by Ft) All T0027100

Notes:1. For altitudes 2,000 Ft above sea level, call factory for orifice size.2. Serial No. F95PE1719 and above use P/N X0021100, Lt Beige.3. See Appendix.4. Two included in assembly.5. Availalbe in bronze as assembly R0015000.

Page 32: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 34 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

SERIES 2 Pool and Spa Heaters — ESCManufactured from 1993-1996

44

45

47

48

46

43

90

91 2586

26 27

6780, 87

82

84

35,3668

88

3738,39,40

20

71

9

1110 13

14

42

4

5

6056, 57

7978

80

58, 59

81

3331

34

29 30

69

65

62

63 64

7476

7377 75

8-18-2

23

22

16

24

92 70

20

17

19

21

18

72

67

76

12

2

54

3

10A

8

143

89

41

49

61

28

55

50 53A 51 53A

Page 33: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 35

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

SERIES 2 Pool and Spa Heaters — ESCKey Model ORDERNo Description No P ART NO

PILOT GAS SYSTEM1 Pilot, Main Burner Assembly, NAT All R00960001 Pilot, Main Burner Assembly, LPG All R00965002 Pilot Burner, NAT All W00306002 Pilot Burner, LPG All R00958003 Pilot Bracket Shield All 104611004 Ceramic Insulator Assembly All R00116005 Burner, Main w/Pilot Brkt All 104575006 High Voltage Lead Assembly All R00990007 Pilot Tubing All R0037000 MAIN GAS ASSEMBLY8 Burner Tray Assembly, NAT (Note 3) 125-400 R0098801-058 Burner Tray Assembly, LPG (Note 3) 125-400 R0097201-059 Burner Tray, Shelf Only 125-400 R0317001-0510 Gas Valve, NAT 125-175 R003920010 Gas Valve, NAT 250-400 R009940010 Gas Valve , LPG All R009590010A Gas Orifice, NAT (Note 1) All L003220010A Gas Orifice, LPG (Note 1) All L003290011 Anti-Rotation Bracket All 1057720012 Mounting Bracket Assembly All 1041920013 Burner, Main All L005230014 Burner Manifold (Note 3)

ELECTRICAL SYSTEM15 Temperature Control Assembly All R001170016 Temperature Sensor All R001180017 Knob, Single Bar All R009990018 Thermostat Knob, Black All R001070019 "Temp-Lok" Stop Plate All 1058310020 Bezel All S006980021 Wire Harness Assembly All 1045780022 Retainer Bracket All 1044730023 Retainer Bracket Screw All F000910024 "O" Ring, Temperature Control Bulb All E011640025 Pressure Switch & Siphon Loop Assembly All R009760026 Pressure Switch, 2 PSI All R001320026 Pressure Switch, 1 PSI All R001130026 Pressure Switch, 1-10 PSI All R001550027 Siphon Loop Assembly All R005780028 High-Limit Switch Assembly All R002320029 High-Limit Switch, 135* F All R002270030 High-Limit Switch, 150* F All R002300031 High-Limit Switch Retainer Clip All 1041840032 High-Limit Switch Retainer Boot All S009890033 High-Limit Switch Cover All 1041830034 High-Limit Switch Wire Harness All 1041930035 Fusible Link Assembly All R001220036 Fusible Link Bracket All 1047990037 Terminal Block All R009780038 Ignition Control Assembly, NAT All 1045790038 Ignition Control Assembly, LPG All R009790039 Ignition Control, NAT All R001190039 Ignition Control, LPG All R009710040 Harness Assembly All R005980041 Transformer (115V-220V/24V) All R006110042 Ignition Control Panel All 1045120043 In-Line Fuse Assembly All 10480000

VENT SYSTEM44 Top Enclosure 125-400 R0097301-0545 Top Filler 125-400 10535201-0546 Rainshield, Front 125-400 R0098001-0547 Rainshield, Rear 125-400 R0098101-0548 Rainshield, Side 125-400 R0098201-0549 Flue Collector Assembly 125-400 10564801-0550 Outdoor Vent Cap 125-400 10561501-0551 Indoor Drafthood 125-400 10561401-0552 Flue Transition Plate (Not Shown) 125-400 10741001-0552 Flue Transition Plate, "G" Version (Not Shown) 125-400 10852501-0553 Adapter Plate 125-400 10535301-0553A Clip All 10211000

WATER SYSTEM54 Inlet/Outlet Header, 2" All R005640054 Inlet/Outlet Header, Bronze, 2" All R001680055 Return Header All R005830055 Return Header, Bronze All R0054600

56 Header Bolt Assembly All R005700057 Bolt for Headers, 2 1/2" All F004610058 Washer for Headers All F001110059 Nut for Headers All F000310060 Header Gasket Assembly (Set of 18) All R005080061 Flange & Gasket Assembly (Note 3 &5) All R005500062 Flange, 2" All 1057350063 Flange Gasket, 2" All S007800064 Flange Sleeve, 2" All S007820065 Flange Bolt All F003170066 Flange Gasket, 1 1/2" x 2" (Not Shown) All S007810067 Grommet for Drain Plug All R031630068 Grommet, Slitted All S007110069 Drain Plug All P002680070 Brass Plug, 3/4" All P002700071 Hole Plug All F003530072 By-Pass Assembly All R005490073 By-Pass Valve Rod All S007430074 By-Pass Valve Disc All R001150075 By-Pass Valve Cap All 1045220075 By-Pass Valve Cap, Bronze All 1055740076 By-Pass Valve Spring, Purple 125 S007990076 By-Pass Valve Spring, White 175 S006140076 By-Pass Valve Spring, Red 250 S006130076 By-Pass Valve Spring, Blue 325 S006120076 By-Pass Valve Spring, Black 400 S007010077 By-Pass Valve Gasket All R001140078 Heat Exchanger Tube Assembly (Note 2) 125-400 R0018101-0579 Heat Exchanger Baffle (8 Required) 125-400 10697401-0580 Baffle Retainer All S008390081 Heat Exchanger Support Clip All 10457001

FIREBOX COMPONENTS82 Insulation, Fiberglass (Sold by Ft.) All T000200083 Side Tile, 22 3/8" x 16 1/2" All T002140084 Front Tile, 18 5/8" x 9 1/8" 125 T002150184 Front Tile, 18 5/8" x 12 1/8" 175 T002150284 Front Tile, 18 5/8" x 16 1/8" 250 T002150384 Front Tile, 18 5/8" x 20 7/8" 325 T002150484 Front Tile, 18 5/8" x 25 7/8" 400 T002150585 Rear Tile, 22 15/16" x 9 1/8" 125 T002160185 Rear Tile, 22 15/16" x 12 1/8" 175 T002160285 Rear Tile, 22 15/16" x 16 5/8" 250 T002160385 Rear Tile, 22 15/16" x 20 7/8" 325 T002160485 Rear Tile, 22 15/16" x 25 7/8" 400 T002160586 Front and Rear Tile Cover 125-400 10314901-0587 Side Tile Cover All 10167300

JACKET COMPONENTS88 Door with Latch 125-400 R0097401-0589 Jacket Assembly, Less Top Assembly 125-400 10447901-0590 Gap Closure, Inlet/Outlet All 1044820091 Gap Closure, Return All 1044830092 Insulation and Retainer All 10462200

OPTIONAL COMPONENTSNon Combustible Base 125-400 10521701-05Pressure Relief Valve 3/4" NPT, 75 PSI All R0040400Touch Up Spray Paint, Sandstone (Note 1) All X0016000

MODELS WITH SERIAL NOS. "G" AND LATER (Not Shown)89 Jacket Assembly, Less Top Assembly 125-400 R0316501-0588 Door with Latch 125-400 R0313401-0544 Top Enclosure 125-400 R0313201-0549 Flue Collector 125-400 R0316401-0546 Rainshield Kit 125-400 R0326101-0583 Side Tile All T002650084,85Front / Rear Tile 125-400 T0021501-0582 Insulation, Fiberglass (Sold by Ft) All T0027100l

Notes:1. For altitudes 2,000 Ft above sea level, call factory for orifice size.2. Serial No. F95PE1719 and above use P/N X0021100, Lt Beige.3. See Appendix.4. Two included in assembly.

Key Model ORDERNo Description No P ART NO

Page 34: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 36 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

MODEL EPH Hi-E Pool & Spa HeaterManufactured from 1991-1996

1415

7549

48

16

736

23

64

6338

49

50

4140

39

2019

18

53

37353433

32

71

42

55

77

62

60

25

27

2824

3029

151

78

70

45

32

46

7

5

86

12

9

10

11

4822

2117

76

72

61

62

59

69

74

47

33564344

67

66

31

26

47

13

16

54

Page 35: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 37

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

MODEL EPH Hi-E Pool & Spa Heater

Key ORDERNo. Description P ART NO:

GAS SYSTEM1 Combustion Fan R02047002 Venturi R00157003 Venturi O-Ring R02054004 Combustion Fan Gasket R02055005 Pressure Test Point Plug R02048006 Gas Valve R02001007 Gas Orifice Nipple R02056008 Gas Orifice, NAT R02057008 Gas Orifice, LPG R02058009 Filter Assembly R020450010 Filter Support Kit R020620011 Air Filter R020180012 Gas Valve Bracket R021090013 View Port R020150014 Igniter Assembly R001640015 Igniter Gasket R020530016 Bonding Lug E0092000

WATER SYSTEM17 Burner/Heat Exchanger Assembly R020420018 Header Bolt and Washer Assembly R020590019 Return Header, Bronze R020220020 Return Header Gasket R020120021 Inlet/Outlet Header Gasket R020110022 Inlet/Outlet Header R020260023 Pressure Relief Valve, 3/4" NPT, 75 PSI R004040024 High Limit Bracket R020780025 High Limit Harness R020800026 High-Limit Switch Assembly R002320027 High Limit Switch, 135°F R002270028 High Limit Switch, 150°F R002300029 Temperature Sensor Assembly R020810030 Drain Cock/Plug Kit R001050031 By-Pass Assembly R020820032 By-Pass Disk R001150033 By-Pass Spring, Green R020200034 By-Pass Rod/Nut Assembly R020610035 By-Pass Valve Gasket R001140036 By-Pass Bolt and Washer Assembly R020600037 By-Pass Valve Cap 1055740038 Flange Assembly R005500039 Flange Bolt and Washer Assembly R021120040 Flange, 2" 1057350041 Flange Sleeve, 2" S0078200

Key ORDERNo. Description P ART NO:

ELECTRICAL SYSTEM42 Temperature Control Assembly (Note 1) R021130043 Knob/Temp-Lok Set R021140044 Bezel R020990045 Venturi Pressure Switch R020330046 Tube, Venturi Pressure Switch Throat R020230047 Tube, Venturi Pressure Switch Filter R020250048 Pressure Switch Assembly R020030049 Pressure Switch, 2 PSI R001320050 Siphon Loop Assembly R020830051 Pressure Switch Tubing R020240052 Ignition Control R020290053 Ignition Control Bracket R020910054 Fusible Link Assembly R001220055 8-Pin Harness Assembly R021230056 3-Pin Harness Assembly R021240057 Combustion Fan Harness R020670058 Neutral Lug E010680059 Junction Box, Bottom R020950060 Junction Box, Top R020960061 Transformer (120/24VAC) R006110062 Terminal Strip Assembly R020970063 Fuse Assembly R021260064 Fuse, 1-1/4 Amp. R0012300

JACKET COMPONENTS65 Sight Glass F003870066 Upper Front Panel R020510067 Upper Front Panel Label R020980068 Upper Left Side Panel R021010069 Upper Right Side Panel R021050070 Top Panel R021030071 Rear Panel R021040072 Lower Front Panel R021000073 Lower Left Side Panel R021020074 Lower Right Side Panel R021070075 Base Assembly R021080076 Vent Stack Assembly R020310077 Vent Adapter Assembly R020280078 Vent Termination* 10685600

*Required for Indoor Installations

NOTE:

1. For Serial Numbers starting with “A” order Temp Control Replacement KitR0307700.

For more information:Telephone: Main: (415)382-8220 Order Fax: (800)526-3928

Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P.O. Box 6101, Novato, CA 94948-6101Web Address: http://www.jandy.com/International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax

Page 36: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 38 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

ELEKTRA II Electric Spa/Hot Heaters — TE 60 and TE 115Manufactured from 1985-1995

Key Model ORDERNo. Description No.PART NO:1 Flange Gasket (Note 1) All S00531002 Flange (Note 1) All 104894003 Flange Sleeve (Note 1) All S00280004 Tank Cover Gasket All S00737005 Tank Cover All 105111006 Cap Screw, Flange All F00167007 Heater Housing All 105112008 Contactor All R004530010 Siphon Loop Tank Fitting All P001970111 Temperature Control All R031880012 "Temp-Lok" Stop Plate All 1045670013 Pressure Switch, 2 PSI All R001320014 Siphon Loop All 1051260015 Cap Screw, Tank All F000750016 High Limit Wire All E008720217 High Limit Wire All E008720118 Washer All F004160019 High Limit Wire All E008730220 High Limit Wire All E008730121 Grommet All F003930022 Front Panel All 10510600

Key Model ORDERNo. Description No.PART NO:23 Manual Reset Hi-Limit Switch All R004520024 Heating Element, 6 KW TE-60 E008590024 Heating Element,11.5 KW TE-115 E008600025 Temperature Control Bezel All S007210026 Temperature Control Logo All H009380027 Toggle Switch All 1051210028 Indicator Light All 1051190029 TEMP-LOK Set Screw All F003330030 Thermostat Knob All R001070031 Cap Screw, Bulb Retainer All F000750032 Sleeve, Temperature Control All 1044490033 Tank All 1051100034 Retainer, Temperature Sensor All 1044730035 Logo “Elekra ll” All H009610036 “O” Ring All E003630037 Contactor Protector, Time Delay Relay (Note 2) All R001350038 Thermostat & Contactor Wire Harness Assembly All R0044900Notes:1. Items 1, 2 and 3 available as Assembly R0015100.2. Original part obsolete (E0087600) This is a current available substitute

with accessory items included.

26

25

35

21

22

28

27

31

34

32

36

28

2930

a1238

919

16

8

4

23

17

20

518

14

37

10

26

31

15

7

13

24

33

Page 37: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 39

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

Old Part No. Description New Part No.

10397600 WATER BARRIER, 6 A 1038160010408801 PRESS. SWITCH HOBBS #1 R001130010408802 PRESS. SWITCH HOBBS #2 R001320010408803 PRESS. SWITCH HOBBS #3 R001300010408902 PRESS. SWITCH BARKSDALE R004540010418805 CERAMIC INSULATOR ASSY. R001160010449505 HIGH TENSION LEAD ASSY. R001210010450401 OUT BAFFLE HX 125 1069740110450403 OUT BAFFLE HX 250 1069740310450404 OUT BAFFLE HX 325 1069740410450405 OUT BAFFLE HX 400 1069740510450406 OUT BAFFLE HX 325 1069740410450407 OUT BAFFLE HX 400 1069740510451801 HEAT EXCHANGER 125 (KIT) R001810110451802 HEAT EXCHANGER 175 (KIT) R001810210451803 HEAT EXCHANGER 250 (KIT) R001810310451804 HEAT EXCHANGER 325 (KIT) R001810410451805 HEAT EXCHANGER 400 (KIT) R001810510452100 HEADER RETURN, MACH. STD. R005830010452101 HEADER RETURN, MACHND ASME R005830010454202 BURNER TRAY ASSY. 1057800210458000 MAIN BRNR / PLT ASSY R009600010461900 REMOTE SWITCH ASSY R005850010476401 BAFFLE HX MODEL 125 1069740110476402 BAFFLE HX MODEL 175 1069740210476403 BAFFLE HX MODEL 205 1069740310476404 BAFFLE HX MODEL 325 1069740410476405 BAFFLE HX MODEL 400 1069740510476406 BAFFLE, 325 1069740410476407 BAFFLE, 400 1069740510479300 REPL WIRE HARN SET R002940010479500 WIRE HARNESS REPL R005800010479700 IGNITION CONT. WIRE HARN R005980010481100 REPL WIRE HARNESS R001910010481200 WIRE HARNESS, DM R002390010481300 WIRE HARNESS R002380010481400 WIRE HARNESS, DH R002360010481500 WIRE HARNESS, DK R002350010492201 PRESSURE SWITCH 1 PSI R001130010492202 PRESSURE SWITCH 2 PSI R001320010498800 TOGGLE SWITCH TG (KIT) R001440010515322 PRESSURE SWITCH, 2 PSI TG R001450010518100 SIDE PANEL 1051810110523500 HIGH LIMIT 275° DEGREES R001280010533100 LIMIT SWITCH 120 F R001460010533200 LIMIT SWITCH R001470010539202 TEMP CONT ASSY EPC R005820010539300 TEMPERATURE CONTROL ASSEMBLY R005820010539600 GRATING WELD, SIDE 1053960110544200 PRESS SW/ SYP LP HOB 1054430010544300 PRESS SW/SYP LP TD R009760010545200 SIPHON LOOP R005780010591100 HDR, IN/OUT, MACH, 2” R005640010594700 TEMP. CONTROL ASSY. EPM R001560010619403 WELDMENT, HX BAFFLE 1061950310632100 KIT, CONV. EPG/EPM R001340010694401 TUBE ASSY STD 125 R001810110694402 TUBE ASSY STD 175 R001810210694403 TUBE ASSY STD 250 R0018103

Old Part No. Description New Part No.

10694404 TUBE ASSY STD 325 R001810410694405 TUBE ASSY STD 400 R001810510749200 ROTARY PIEZO IGNITIOR ASSY R009680010749402 MAIN BURNER / PILOT ASSY-LP R009920010751100 IGNITION CONTROL ASSY R009790010751400 TEMPERATURE CONTROL ASSY. R009970010751800 PILOT, MAIN BURNER ASSY. LP R009920010759401 PILOT/ BURNER ASSEMBLY R009910010759402 PILOT/BURNER ASSEMBLY R009920010804400 PUSH BUTTON PIEZO IGN. R0096800120000-00-1 MOUNTING KIT, T1250 R0310400120001-00-1 CHECK VALVE KIT, T1250 R0310300120002-00-1 GENERATOR TUBE KIT, T1250 R0310200120003-00-1 FUSE KIT, T1250 R0310500120004-00-1 GENERATOR CELL KIT, T1250 R0310100120007-00-1 CONDENSATE TRAP KIT R0310200A0063300 PRESS. RELIEF VALVE 3/4” R0040400A0079200 PUMP, 1HP 1800 RPM A0093600B0002100 TEST KIT-NET, MANO R0010400D0000500 VENT CAP ASSY. OUTDR. 125 10561501D0000600 VENT CAP ASSY. OUTDR. 175 10561502D0000700 VENT CAP ASSY. OUTDR. 250 10561503D0000800 VENT CAP ASSY. OUTDR. 325 10561504D0000900 VENT CAP ASSY. OUTDR. 400 10561505D0002500 DRAFTHOOD ASSY. INDR. 125 10561401D0002600 DRAFTHOOD, 6” JV125/160 10561408D0002700 DRAFTHOOD ASSY. INDR. 250 10561403D0003200 DRAFTHOOD ASSY. INDR. 325 10561404D0003300 DRAFTHOOD ASSY. INDR. 400 10561405D0017800 DRAFTHOOD ASSY. INDR. 175 10561402E0017600 SWITCH, HI-LIMIT (KIT) R0012600E0017800 THERMOSTAT (KIT) R0013300E0033100 HIGH LIMIT SWITCH R0012700E0063900 HI-LIMIT 150°F R0023000E0072200 HI-LIMIT 135°F R0022700E0075900 CONTROLLER, IGNITION R0021800E0077000 SWITCH, TOGGLE (KIT) R0094100E0077100 LIMIT SWITCH 150°F KIT. R0012700E0077200 PRESSURE SWITCH R0045400E0077201 PRESSURE SWITCH R0045400E0080200 LIGHT, INDICATOR R0046000E0081600 TIME DELAY RELAY R0014800E0086300 SWITCH HIGH LIMIT 150°F (TG) R0014700E0086400 SWITCH HIGH LIMIT 120°F (TG) R0014600E0086900 CONTACTOR, 2 POLE R0045300E0087000 HIGH-LIMIT SWITCH 150°F R0045200E0087400 PRESSURE SWITCH 1#-10# R0015500E0087600 TIME DELAY RELAY (KIT) R0013500E0094000 IGNITION CONTROLLER R0011900E0094001 IGNITION CONTROLLER R0011900E0094100 IGNITION CONTROLLER R0011900E0094500 KNOB, THERMOSTAT (EA) R0010700E0095800 TEMP SENSOR R0011800E0096100 TEMP CONTROL, ELEC R0011700E0096300 WIRE HARNESS REMOTE (KIT) R0058700E0097100 TEMPERATURE CONTROL (KIT) R0058200E0097400 TRANSFORMER 115V-220V / 24V R0061100E0099400 FUSIBLE LINK ASSY. R0012200E0099403 FUSIBLE LINK ASSY R0012200

Revised Replacement Part Numbers

For more information:Telephone: Main: (415)382-8220 Order Fax: (800)526-3928

Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P.O. Box 6101, Novato, CA 94948-6101Web Address: http://www.jandy.com/International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax

Page 38: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 40 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

Old Part No. Description New Part No.

E0099500 FUSE, 11/4 A, (5PCS.) R0012300E0099600 ELEMENT HEATING, 240V R0045100E0099700 HI-LIMIT, 2-P, MAN R R0045200E0099800 CONTACT, 2-POLE, 30A R0045300E0099900 TEMP. CONTROL, SPA, W R0045500E01000000 SWITCH, PRESSURE R0013200E0100900 CONTROLLER, IGNITION MOD. R0021800E0110400 TEMP. CONTROL, ELECT. (KIT) R0015600E0110500 TEMPERATURE SENSOR R0011800E0110600 KNOB E0155400E0111500 IGNITION CONTROL 100% LO R0097100E0115700 TEMP. CONTROL 10623100E0116400 GASKET, TMP. SNS. BLB E0116400E0117401 CONTROLLER, TEMP. R0011700E0117402 CONTROLLER, TEMP R0011700E0119400 RELAY, TIME DELAY (KIT) R0013500E0127000 IGNITOR, ROTARY PIEZO SPRK R0096800E0131200 SWITCH, PR. HOB5000 E0131201E0131201 PRESS. SWITCH, HOBBS 5000 R0013200E0154900 KNOB, EURO-ST L/S SET SCR R0010700F0028300 BOLT, 2 1/2” F0046100F0029600 BOLT, 2 1/2” F0046100F0031800 BOLT, 2 1/2” F0046100F0033900 BOLT, 3/8-16X1 F0041600F0051300 BOLT, FLHD, 3/8 X 2.62 F0046100N0001900 FUEL UNIT, 2-STAGE R0140100N0002300 IGN TRANSF, FRANCE R0140200N0006000 PRIMARY CONTROL R8 R0140300P0058700 DRAINCOCK, BRASS 1/4 N P0026800R0012400 FUSIBLE LINK (EA) R0012200R0014100 GAS VALVE COMB N.. R0038200R0015200 PRESSURE SWITCH - 1# R0011300R0015300 PRESSURE SWITCH - 3# R0013000R0027000 PILOT BURNER, N(KIT) R0027500R0027100 PILOT BURNER, LP(KIT) R0027600R0027200 PILOT GENERATOR R0028100R0027900 PILOT GENERATOR N R0027500R0028000 PILOT GENERATOR LP R0027600R0029000 PILOT BURNER GEN.N (KIT) R0027500R0038300 GAS VALVE COMB, I I D R0039200R0038600 GAS VALVE (KIT) R0027800R0038700 GAS VALVE N (KIT) R0027700R0046800 GAS VALVE, COMBO I I D (KIT) R0039200R0055100 FRONT HEADER 2”BRNZE (KIT) R0016800R0056800 REPLACED BY R275 R0027500R0058600 GAS VALVE R0038400S0005200 REAR HEADER S052 (KIT) R0056700S0015200 HEADER GASKET S0070800S0015400 FLOW CONTROL GASKET R0011400S0055300 CASTING HDER FLANGE 1.5” 10309200S0056700 FRONT HEADER R0055500S0057700 FRONT HEADER S577 (KIT) R0056200S0058100 FRONT HEADER S581 (KIT) R0056300S0067300 FRONT HEADER S673 (KIT) R0057200S0068600 FRONT HEADER S686 (KIT) R0058400S0068800 HDR RETURN CAST NON ASME R0058300S0069000 FLOW CONTROL GASKET R0011400S0069100 CASTG, RAW, FLOW CON 10452201S0069200 FLOW CONTROL DISC R0011500S0069700 WIRE CLAMP S0083900S0070800 HEADER GASKETS F / 125 - 400 R0050800S0074100 GASKET FLOW VALVE R0011400S0075400 WIRE CLAMP S0083900S0075900 CSTNG RET. HDER, BRONZ (KIT) R0054600S0076000 CASTING IN / OUT HDR S0081700S0077900 CASTING FLANGE 2” 10573500S0079400 CASTING IN / OUT HEADER 2” R0056400S0079500 FLOW CONTROL, DISC. EP R0011500S0084200 CSTG RTRN HDR STD 10762900S0084300 CSTG, IN / OUT, 2” STD 10763000

S0098500 FRONT HEADER R561 (KIT) R0056100T0001900 FIBERGLASS CHOP, C T0026100V0045700 GAS VALVE, GC NAT R0027700V0052000 GAS VALVE, NAT R0038400V0053200 GAS VALVE, GC LP R0027800V0055600 GAS VALVE, HW N V0049400V0055900 GAS VALVE, COMBO, LP V0073700V0056500 GAS VALVE, COMBO IID R0039200V0056700 GAS VALVE, IID R0099400V0057300 GAS VALVE, COMBO NAT V0058900V0057400 GAS VALVE, COMBO IID R0039200V0057500 GAS VALVE, GC B57, L V0059000V0059100 GAS VALVE, NAT R0039200V0070500 GAS VALVE R0027300V0070501 GAS VALVE, RS 3/4 NAT. R0027300V0070600 GAS VALVE LP R0027400V0070601 GAS VALVE, RS P R0027400V0071200 GAS VALVE, COMB. N R0036600V0072000 GAS VALVE, R7000 LP/IID R0028200V0072200 VLV GAS RS 7000 NAT R0096400V0072300 VLV GAS RS 7000 LP R0096900V0073500 VALVE, 3/ 4X3/ 4, NAT. IID R0099400V0073600 VALVE, LP, (IID), 1 /2X3/ 4 R0095900W0011500 PILOT BURNER - NAT R0027500W0011600 PILOT BURNER, LP R0027600W0012500 PILOT GENERATOR CARTRIDGE R0025500W0014100 REPLACED BY R275 R0027500W0014200 PILOT BURNER/GEN.P (KIT) R0027600W0030600 PILOT BURNER, NAT., .018 R0061600W0031300 PILOT TUBE ASSY. 1/8” R0037000W0033000 PILOT BURNER, TGT R0013700W0033100 PILOT BURNER, LP, RS R0013900W0033200 THERMOCOUPLE R0014000W0033300 PILOT BURNER, TGS R0013800W0036600 PILOT BURNER, N (KIT) R0027500W0036700 PILOT BURNER, LP (KIT) R0027600W0036800 REPLACED BY R281 R0028100W0037400 PILOT BURNER W0038300W0037500 FLAME SENSOR W0037500W0038300 PILOT BURNER W0038300W0038400 PLT-Q324-N-W SCRN W0038402W0038401 PLT-Q324-N-WO SCRN W0038402W0038700 PILOT BURNER / GEN.N (KIT) R0027500W0038800 PILOT BURNER / GEN. LP (KIT) R0027600W0039100 PLT-Q324-P-W SCRN W0039102W0039101 PLT Q324 LP WO / SCR W0039102N/A MANOMETER R0010400N/A MULTIMETER R102N/A TEMPERATURE RISE KIT R0010800N/A TUBE CLEANING KIT, 5/8" R0010100

Old Part No. Description New Part No.

Page 39: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 41

He

ate

rs/Jandy Products 1999 Products and Parts Catalog

Appendix

The drafthood and ventcap kits contain all of the items necessary for proper installationon Series 2 and Laars Lite™ heater models.

Vent Cap Kits 10561501-05 Drafthood Kits 10561401-05

Includes the following items:

Transition Plates

Laars Lite™(10861901-05)

Series 2 with serial no. "G"

Series 2 with serial no. "F" and prior

3 Clips, 1 Adapter Plate, and Installation Instructionsand 3 Transition Plates. Transition rings Series I(10515501-05) no longer included in ventcap kits.

Page 40: Jandy Products 1999 Products and Parts Catalog …s/JANDY MANUALS/heaters.pdfPage 5 Heaters /Jandy Products 1999 Products and Parts Catalog Pool Sizing Determine your pool’s surface

Page 42 /Jandy Products 1999 Products and Parts CatalogH

ea

ters

APPENDIX, continued

By-Pass Valve Springs For 1 1/2" HeadersBy-Pass Valve Spring, White 125 S0061400By-Pass Valve Spring, Red 175 S0061300By-Pass Valve Spring, Blue 250 S0061200By-Pass Valve Spring, Brown 325 S0061100By-Pass Valve Spring, Orange 400 S0061000

By-Pass Valve Springs For 2" HeadersBy-Pass Valve Spring, Purple 125 S0079900By-Pass Valve Spring, White 175 S0061400By-Pass Valve Spring, Red 250 S0061300By-Pass Valve Spring, Blue 325 S0061200By-Pass Valve Spring, Black 400 S0070100

Manifolds - All ModelsManifold 125 L0052200Manifold 175 L0006300Manifold 250 L0006400Manifold 325 L0006500Manifold 400 L0006600

Gas Orifices for High AltitudesNatural Gas 3,000 ft - 6,000 ft L0032600Natural Gas 6,000 ft - 10,000 ft L0050300Propane Gas 5,000 ft - 10,000 ft L0032800

Qty Required By PoolHeater Type Orirfices Needed125 5 pcs.175 7 pcs.250 10 pcs.325 13 pcs.400 16 pcs.

Conversion KitsEPG Natural to Propane R0016301 - 05EPG Propane to Natural R0036101 - 05

Power Venter Kits , Series 2 & Laars LiteIndoor Kit 125 10718701Indoor Kit 175 10718702Indoor Kit 250 10718703Indoor Kit 325 10718704Indoor Kit 400 10718705Outdoor Kit 125 Not AvailableOutdoor Kit 175 10760802Outdoor Kit 250 10760803Outdoor Kit 325 10760804Outdoor Kit 400 10760805

Spa Wizard Heater Remote ControlsCSO1 Remote On/Off Control 10653301CSO2 Remote On/Off Control 10655302CSO3 Remote Thermostat Control, Millivolt N/ACSO4 Remote Thermostat Control, 24V N/ACSO5 Dual Remote Thermostat, Hi-E N/ARemote Wire Harness E0120000

ASME Exchangers (Complete)-All ModelsHeat Exchanger w/ Header, 125 10606506Heat Exchanger w/ Header, 175 10606507Heat Exchanger w/ Header, 250 10606508Heat Exchanger w/ Header, 325 10606509Heat Exchanger w/ Header, 400 10606510

Cupro-Nickle Exchangers (Complete)-AllModelsHeat Exchanger, 125 R0095601Heat Exchanger, 175 R0095602Heat Exchanger, 250 R0095603Heat Exchanger, 325 R0095604Heat Exchanger, 400 R0095605Heat Exchanger, Saltwater, 125 10591201Heat Exchanger, Saltwater, 175 10591202Heat Exchanger, Saltwater, 250 10591203Heat Exchanger, Saltwater, 325 10591204Heat Exchanger, Saltwater, 400 10591205

Temperature ControlsThe mechanical temperature control originally supplied with some millivolt heaters can be replaced by an

electronic millivolt control. Use the original part number, R0058200, for the electronic control. The R0058200contains all the necessary parts to convert the old temperature control to the electronic control.The new electronic control, R0058200, will work on the following models:EG, EPG, ESG, LLG

The mechanical temperature control can be purchased with part number R0318800, and must be used on thefollowing models:DM, DR, EC, EPC, TGT, TGS, DP, TE ( 6.0 and 11.5 )