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The Turning Points of China Suppliers中国供应商的成长与转折点
Ab t M lfAbout Myself
Japanese pCold ForgingForging Plant
The Turning Points of China Suppliers中国供应商的成长与转折点
Ab t M lf Precision Cold Forging PlantAbout Myself
The Turning Points of China Suppliers中国供应商的成长与转折点
1 My Observations in China1. My Observations in China2. You have to Make a Decision Today3. Previously a “Plus”; Today a “must”3. Previously a Plus ; Today a must4. Turning Points5. Autocraft’s Strategy Towards a World Class Suppliergy pp6. “Win-Win” Partnership7. Social Responsibilityp y
Dr Choy Chee MunDr Choy Chee MunGeneral Manager of Autocraft Industrial (Shanghai) Ltd
Your Preferred Fasteners and Cold formed Parts [email protected]
The Turning Points of China Suppliers中国供应商的成长与转折点
M Obser ations in China• My Observations in China
Labor IntensiveNo Safety in MindShort TermUnstable QualityUnstable QualityLow OutputPeople Dependent
The Turning Points of China Suppliers中国供应商的成长与转折点
M Obser ations in China• My Observations in China
Safe EnvironmentStable OutputConsistent QualityControllableControllableHigh ProductivityNot Man Dependent
The Turning Points of China Suppliers中国供应商的成长与转折点
M Obser ations in China• My Observations in China
Make Complex PartpTechnology DrivenSafe EnvironmentStable OutputStable OutputConsistent QualityControllableHigh ProductivityHigh ProductivityNot Man Dependent
The Turning Points of China Suppliers中国供应商的成长与转折点
Yo ha e to Make a Decision Toda• You have to Make a Decision Today
Low CostPoor Quality
Copying
Leading CostPreferred Quality
Creati itCopyingLabour Intensive
Only ProfitMaintaining
CreativityLeading Technology
Profit + PeopleMaintainingProfit DrivenShort Term
BreakthroughCustomer Oriented
Long TermSee-How-It-Goes
gVision
The Turning Points of China Suppliers中国供应商的成长与转折点
Yo ha e to Make a Decision Toda• You have to Make a Decision Today
High End : Costing by PieceLow End: Costing by Ton
High End : Sale by small PacketLow End: Sale by BulkLow End: Sale by Bulk
The Turning Points of China Suppliers中国供应商的成长与转折点
Yo ha e to Make a Decision Toda• You have to Make a Decision TodayWhat is Your C titiCompetitive
Strength as a Supplier in the Global Market
The Turning Points of China Suppliers中国供应商的成长与转折点
Yo ha e to Make a Decision Toda Overseas• You have to Make a Decision Today
Would Class Players
Strong PlayersChina
Par-Players MNCs
g y
MNCs Private OwnBusy G
Private Own
y MNCs
P i t O
Gray Zone
Small Home Own
Private Own Private Own
Village Private Own
80% M k t 20% P fit20% Market, 80% Profit80% Market, 20% Profit
The Turning Points of China Suppliers中国供应商的成长与转折点
Pre io sl a “Pl s” Toda a “m st”
CultureEnvironment
• Previously a “Plus”; Today a “must”Branding
ResponsibilityHappinessWin-Win
R&D
MarketingPatentsStrategy
Machine方向方针方法
R&DInnovationCreativityQuality
gyCustomer Service
ManMethodMaterialPlan
方法方案方式
QualityTechnology
MaterialManagementDo
CheckActionAction
What to DoHow to Do
Where to DoWhere to Do
The Turning Points of China Suppliers中国供应商的成长与转折点
Total Quality Concept and Customer First Mind-set
Turning Points
Know yourf
Know whento react to Verify effectiveness of
Total Quality Concept and Customer First Mind-set
performance to your customer daily
to react toproblems
Verify effectiveness ofcorrective actions
Clear ownerof problem
Know howto react to
QualityFocused
Standardizelessons learned
solving problems
The Turning Points of China Suppliers中国供应商的成长与转折点
5MsTurning Points
5Ms•Machine•Machine•Man•Man•Material•Material•Methods•Methods•ManagementManagement
The Turning Points of China Suppliers5 A Strong Player (The Five “M” Discipline)中国供应商的成长与转折点
5Ms5Ms•Machine•Machine
Best Maintain Condition and AccuracyBest Maintain Condition and Accuracy
The Turning Points of China Suppliers5 A Strong Player (The Five “M” Discipline)中国供应商的成长与转折点
5Ms5Ms•Man•Man
Know your Know whenif ff i fKnow your
performance to your customer daily
to react toproblems
Verify effectiveness ofcorrective actions
Clear ownerof problem
Know howto react to
QualityFocused
Standardizelessons learnedof problem
solvingto react toproblems
Focused lessons learned
The Turning Points of China Suppliers中国供应商的成长与转折点
5Ms5Ms•Material•MaterialMaterial processingMaterial SelectionM t i l S iMaterial SourcingMaterial Handling
Tool Material SelectionEvery Detailed Material Information
The Turning Points of China Suppliers中国供应商的成长与转折点
5Ms5Ms•Methods•Methods
By Experience ?By Experience ?By Knowledge ?Not willing to ChangeDo not Believe in Long Tool LifeNo Track recordsNo StandardisationNo Standardisation
The Turning Points of China Suppliers中国供应商的成长与转折点
5Ms5Ms•Management•Management
• Cost Effective• Effective Plan and Control• Efficient Work MethodsEfficient Work Methods• Harmony • Quick to respond• Proactive• Proactive• Willing to Offer• Team Work
Willi t L• Willing to Learn
The Turning Points of China Suppliers中国供应商的成长与转折点
5Ms•Machine • CAE
Essential Elements
Machine•Man•Material•Methods
• CAE• Automation• Know-how
• A Strong Player•Methods•Management
Know how
A Strong in Employing Computer Technology
The Turning Points of China Suppliers中国供应商的成长与转折点
A tocraft’s Strateg To ards a World Class S pplier• Autocraft’s Strategy Towards a World Class Supplier
Construction area : 88,000 m2Total investment : US$ 100MProduction capacity : 60 000MT per yearProduction capacity : 60,000MT per year
ISO/TS 16949, ISO 9001, AS9100B certified facilitiesWe Supply the Best Fasteners and Cold Formed Parts to the WorldWe Supply the Best Fasteners and Cold Formed Parts to the World
The Turning Points of China Suppliers中国供应商的成长与转折点
Business strategy
world classfacilities
computerized & optimized
d ti
utilization of importedt h l
tech
productiontechnology
focus on innovation and R&D
internationalworkforce &service
ATCand R&D service
superior supply chainmanagement
AQMadvancedquality management
completesolutions
8 elements of success
management
The Turning Points of China Suppliers中国供应商的成长与转折点
Production processSpecial parts
pRaw material(from steel mill) Cold heading Secondary
operations
Standard parts
Wire processing Rolling(flat/circular)
Raw material packing Heat treatment
Ke process
packing
Wi
Heat treatment
H t f d bl k Key process work flows
Wire export Surface treatment
Hot forged blanks(subcontractor)
Sorting, packing & storage
Shipment
The Turning Points of China Suppliers中国供应商的成长与转折点
C l t f ilitiComplete facilitiesRaw material processing Phosphating & pickling Wire drawing
Thread rolling Heat treatmentCold heading
Surface treatment Automated packing Automated warehouseSurface treatment Automated packing Automated warehouse
The Turning Points of China Suppliers中国供应商的成长与转折点
Provide the best product and process qualification methods to the customersJoined R&D with customersJoined R&D with customers
Quick respond and delivery to customers
The Turning Points of China Suppliers中国供应商的成长与转折点
International management standardsSchedule of certifications in progressp g
Certification processStandard Certification date Starting date
ISO/TS 16949 December 2008 January 2008 automotive industriesISO/TS 16949 December 2008 January 2008 automotive industries
January 2008AS 9100B December 2008 aerospace quality
January 2008IS0 17025 October 2009 testing laboratories
IS0 14001 December 2009 March 2008 environmental management
OHSAS 18001 December 2009 March 2008 health and safety
The Turning Points of China Suppliers中国供应商的成长与转折点
Industry leadersCustomer base
Industry leaders
A t ti 11%Automotive 11% Electronic 7%
Petrochemical 10%Machinery Industry
30%Others 16% Construction 26%
The Turning Points of China Suppliers中国供应商的成长与转折点
S i t d th l bServing customers around the globe
Global perspectivesp p
Russia
NorthAmerica
USAMiddleEast
China
EasternEurope
WesternEurope
B iSouthA i
Africa
East
AsiaIndia
Business activity
sales office / sales rep
America
Australia
The Turning Points of China Suppliers中国供应商的成长与转折点
“Win Win” Partnership• “Win-Win” Partnership
Right DemandRight MindsetRight Quality Right Demand
Right OrderGood Communication
Right QualityRight CostPromptly
Good GrowthPromptly
Long TermStay Focus Where ever Your Customers locatedStay Focus
A Chinese Manufacturer
Where ever Your Customers located
The Turning Points of China Suppliers中国供应商的成长与转折点
Contact detailsAutocraft Industrial (Shanghai) Ltd168 Nanlu Road, Nanhui Industrial ZoneShanghai 201300 - ChinaTel: +86 21 3818 1068Tel: 86 21 3818 1068 Fax: +86 21 3818 1199E-mail: [email protected]
Autocraft USA, LLC,No. 112 Autumn Lane, Tiffin, Ohio 44883 - USATel: +1-567-220-7136 Fax: +1-419-448-4581E-mail: [email protected]
Autocraft Industrial (Europe) LtdVia Treves 28 27100 PAVIA - ItalyTel: +39 0382 175 00 79 F 39 0382 175 00 80
www.autocraft-china.com
Fax: +39 0382 175 00 80E-Mail: [email protected]
The Turning Points of China Suppliers中国供应商的成长与转折点
Social Responsibilit• Social Responsibility
我们员工的前 我们只有一个我们员 的前途就是我们的
成就!
我们只有 个地球,请爱护她!
Our Staff’s Future and Product Our Staff’s Future and Product We only have One We only have One E h L IE h L IQuality is Our SuccessQuality is Our Success Earth; Love ItEarth; Love It