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JAQG Special Process WG

Organization and Activities

JAQG Special Process Working Group

Akihiko Hotta (KHI), Leader

Nadcap Asia Symposium in Japan

31 Oct, 2011

Rev.D , Oct 19, 2010

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JAQG Special Process WG

Introduction and Explanation

- JAQG Organization (JAQG: Japanese Aerospace Quality Group)

- JAQG Special Process WG members

- Scope of the WG activities

- Detail Activities

- Reporting of the Activities

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International Aerospace Quality Group

IAQG Council

IAQG General Assembly

JAQG (Japan)

20 Organization

(SAE)

34 Organization

(ASD)

SAE : Society of Automotive Engineers

ASD : Aerospace and Defense Industries Association of Europe SJAC: Society of Japanese Aerospace Companies

International Aerospace Quality Group

13 Organization

(SJAC)

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Japan Registraion

Management

Committee

(JRMC)

SCMH ： Supply Chain Management Handbook

WG： Working Group

Total 219 companies

Regular members 60

Support members 151

Related organizations 8 （As of Oct. 20, 2010）

Chair ： Sako (MHI）

Members： Niwa (MHI) Katayama (SPP)

Ito (FHI） Momma (MELCO)

Suzuki (IHI） Ajisawa (NEC)

Shimizu (SMIC) Shimamura (Toshiba)

Fukai (Shimadzu) Kado （Nabtesco） Chairperson： Sako (KHI)

Kanno

(SJAC)

Special

Process WG Standardi-

zation WG

Secretariat

Council

Space

Forum

JAQG Members

Chairperson： Sako (KHI)

Governing Board

Strategy Working

Committee

JAQG Organization

Web

Improvement

WG

SCMH

WG

Leader：

Kawamoto

(MHI)

Leader： Hotta

(KHI) Leader：

Kanno

(SJAC)

Leader： Morishita

(MHI) Leader：

Komori

(FHI)

IAQG

Nagoya (Oct 2012)

Preparatio

n

WG Leader：

Kanno

(SJAC)

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JAQG Special Process WG Member

Members of Special Process WG (FY2011) The WG consists of the members from Japanese major

airframe/engine/equipment companies.

- Akihiko Hotta (KHI) (Leader)

- Junji Tsuji (IHI)

- Yasushi Kakuda (FHI)

- Katsumi Nagasaki (MHI)

- Kunio Takimoto (MHI)

- Hiroaki Kakimoto (Shin Maywa)

- Tetsuo Taniguchi (Shimadzu)

- Yoshihisa Okafuji (Sumitomo Precision Products)

- Kazuhiko Kubo (Nabtesco)

- Koichiro Takeuchi (Mitsubishi Electric) *No Nadcap accreditation

- Yoshiomi Sukesada (Asahi Kinzoku Kogyo)

- Toshiyuki Serizawa (IHI)

Support Members for the WG

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• Scope：

The WG is supporting that Japanese suppliers acquire and maintain

Nadcap accreditation.

• Detail Activities：

(1) AC Checklists translation

- Nadcap AC Checklists translated to Japanese, and

posted on JAQG Web. (44 ACs posted as of today, 31 Oct 2011)

(JAQG Web Site http://sjac-jaqg.kir.jp)

AC checklist in Japanese is very valuable for Japanese Suppliers

to completely understand applicable AC checklist.

(To be continued)

Scope and Activities of the WG

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English-Japanese

(Line by Line style)

Example of AC Checklist (English - Japanese translated)

(1) AC Checklists translation

Posted on JAQG Web

(44 ACs posted, as shown the Table (right-hand))

P R O C ES S A C N um ber / R ev.A ER O S P A C E Q U A LITY S YS TEM (A Q S )

Inspection and Test Q uality S ystem A C 7004 R ev.EC H EM IC A L P R O C ES S IN G (C P )

B asic C hem ical P rocessing C hecklist A C 7108 R ev.DP ainting & D ry Film C oatings A C 7108/1 R ev AEtch A C 7108/2 R ev BS urface preparation prior to m etal bonding A C 7108/3 R ev AC hem ical M illing A C 7108/5 N C

C O A TIN G S (C T)B asic C oatings C hecklist A C 7109 R ev.CTherm al S pray A C 7109/1 R ev.BC oating Evaluation Lab P ractices A C 7109/5 R ev.D

H EA T TR EA TIN G (H T)B asic H eat Treating C hecklist A C 7102 R ev.FA lum inum H eat Treating A C 7102/2 R ev.BC arburizing A C 7102/3 R ev.AN itriding A C 7102/4 R ev.AH ardness Testing A C 7102/5 R ev.AS upplem ental A udit C riteria for H eat Treating A C 7102 S R ev.C

N O N C O N V EN TIO N A L M A C H IN IN G (N M )N onconventional M achining A C 7116 R ev AElectrical D ischarge M achining (ED M ) A C 7116/3 R ev ALaser B eam M achining (LB M ) A C 7116/4 R ev.A

S U R FA C E EN H A N C EM EN T (S E)S hot P eening, P een Form ing, G lass B ead P eening A C 7117 R ev AS upplem ent, S hot P eening, etc. A C 7117S N CA utom ated P eening A C 7117/2 N CS upplem ent, A utom ated P eening A C 7117/2S N CFlapper P eening A C 7117/4 N CM anual P eening A C 7117/5 N CS upplem ent, M anual P eening A C 7117/5S N C

N O N D ES TR U C TIV E TES TIN G (N D T)B asic N D T C hecklist A C 7114 R ev.ES upplem ent, N onD estructive (N D T) A C 7114S R ev.FP enetrant A C 7114/1 R ev.ES upplem ent, P T A C 7114/1S R ev.FM agnetic P article A C 7114/2 R ev.ES upplem ent, M T A C 7114/2S R ev.FU ltrasonic A C 7114/3 R ev.FS upplem ent, U T A C 7114/3S R ev.FR adiography A C 7114/4 R ev.ES upplem ent, R T A C 7114/4S R ev.F

W ELD IN G (W LD )B asic W elding C hecklist A C 7110 R ev.EElectron B eam W elding A C 7110/3 R ev.FFusion W elding A C 7110/5 R ev.FS upplem ent, Fusion W elding A C 7110/5S R ev.AW elder/W elding O perator Q ualification A C 7110/12 R ev.CS upplem ent, W elder/W elding O perator Q ualification A C 7110/12S R ev.AM etallographic Evaluation of W elds A C 7110/13 R ev.AS upplem ent, M etallographic Evaluation of W elds A C 7110/13S R ev.A

C O M P O S ITE (C O M P )B asic C om posites C hecklist A C 7118 R ev.B

A C C hecklists posted on JA Q G W eb

Activities (Cont’d)

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AC checklists on JAQG Website

JAQG Members Website http://sjac-jaqg.kir.jp/

Nadcap AC checklists

(English - Japanese)

Click Here !

JAQG Web Top page (after LOGIN)

Activities (Cont’d)

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Detail Activities (Cont’d) (2) Proposals and requests regarding AC checklist.

- Proposals, requests, opinion, etc.

from Japanese suppliers,

summarized by the WG, and

submitted to Task Group. Request Form used ---> (From supplier to the Task Group)

Activities (Cont’d)

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Detail Activities (Cont’d)

(2) Proposals and requests regarding AC checklist. (Cont’d) - After submitting, discussion made directly with prime members /

staff engineers of the Task Group at the Nadcap Meeting,

requesting the Task Group to reflect the proposals/requests

to the next revision of the applicable AC checklist.

- Applicable commodities and results of the activities;

FY2010; CP (Chemical Process)

17 requests submitted -> 6 included in next revision of AC7108 Series.

FY2011; SE (Surface Enhancement, Shot Peening)

10 requests submitted -> 8 included in next revision of AC7117 Series.

- Commodities planned for the future activities;

FY2011 to FY2012; CT (Coatings)

FY2012 and after; HT, NDT, COMP.

Activities (Cont’d)

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• Detail Activities (Cont’d)

(3) PRI Board of Director meeting

- Dispatch WG member to “PRI Board of Director” meeting.

(This year 2011, Mr.Tsuji (IHI): October 2011 (Boudreaux) )

(4) Supporting Nadcap Meeting (Past activity) - The WG Supported “Nadcap Meeting Yokohama” (2008/10/6-10/9).

Activities (Cont’d)

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Reporting of the Activities (All JAQG Activities)

(Reporting General Assembly)

- 1 Feb 2012 (Wed), Tokyo

- 3 Feb 2012 (Fri), Nagoya Detail will be informed to the JAQG members through “JAQG NEWS”.

See you in the Assembly !

Reporting of the Activities

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In closing, I would like to thank you all for

listening so attentively.

We welcome your questions and comments.

JAQG Special Process WG