jector punches for heavy load · 157 158 punches type shank diameter the tip shape can be selected...

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157 158 PUNCHES Type Shank diameter D tolerance R Q Catalog No. The tip shape can be selected from Tip shape AG in the figure below. Type Tip shape B Tip length Dm5 Powdered highspeed steel 64 67HRC Surface 3100HV RWAPJ Spring and pin reinforced type RWAPJV Tip length BLS The tip edges are very slightly rounded. D 0.005 0 ARWAPJ Spring and pin reinforced type ARWAPJV Alterations Code 1Code Alterations to head KC Addition of single key flat to head Key flat position change 1° increments WKC Addition of double key flats in parallel Double key flats in parallel Can be combined with KC. KFC Double key flats at 0° and a selected angle 1° increments Double key flats at 0° and a selected angle 1° increments Cannot be combined with KC WKC. Cannot be combined with KC WKC. NKC No key flat Alterations to shank SKC Single key flat on shank * +,-. PD2.2 WD2.2 Machining width 1 Cannot be combined with KC WKC KFC AC The jector pin is removed to create an air path and the side vent hole is plugged from the inside by inserting a resin ABSring. NC The jector pin is removed. Cannot be combined with AC. D 0.01 0.03 NDC No press-in lead 3 0 Alterations Code 1Code Alterations to tip BC B BC Tip length changeshorter than standard2BCB 0.1mm increments PRC±0.1 PRC Rounding of tip side edge 0.3PRC1 0.1mm increments PRC≦(Pd10.5/2 d1 dimension P.238 Alterations to full length L LC LC Full length change LCL reduction in tip length0.1mm increments If combined with LKC, 0.01mm increments can be selected. Tip length B is reduced by LLC. Projection length of the jector pin is 2mm for reinforced types and 4mm for non-reinforced types. LLKC Full length tolerance change L 0.3 0 0.05 0 Catalog No. L LC)- P W R -(BC KC etc.RWAPJDS 20 LC79 P15.00 W6.00 BC13 L S R1.21.5 D±0.5 max35 min3H 0 0.2 DD 0.01 0.03 8 0.03 0.01 R10 10° L 0.3 0 B 0.3 0 Alterations 270° 180° 90° 270° 180° 90° 270° 180° 90° 1 D 2 0 0.01 AIR JECTOR PUNCHES FOR HEAVY LOAD FINISHED FOR RETAINERS RW COATINGTip shape Tip shape Tip shape Tip shape Tip shape PW K PW PW 0.15RW 2 K=(P2R²+(W2R²2R PW A 0.02 A R A K 0.01/12 K + 0.01 P 0 φ0.01 R0.2 R0.2 W±0.01 W±0.01 W±0.01 W±0.01 P±0.01 P±0.01 P±0.01 P±0.01 - 0.01 0 2 D D Catalog No. L 0.01mm increments 0.01mm B H Type Shape Tip shape B Tip length D min. P max. P Kmax. P Wmin. R Dm5RWAPJ Spring and pin reinforced type RWAPJV D 0.005 0 ARWAPJ Spring and pin reinforced type ARWAPJV S 8 5060 70 80 90 100110)(120)(1304.00 7.99 7.97 4.00 0.15 R W 2 l only 13 13 10 5.00 9.99 9.97 5.00 15 13 6.00 12.99 12.97 6.00 18 16 10.00 15.99 15.97 6.00 19 21 20 13.00 19.99 19.97 6.00 25 25 18.00 24.99 24.97 6.00 30 L 8 60 70 80 90 100110)(120)(1304.00 7.99 7.97 4.00 19 13 10 5.00 9.99 9.97 5.00 15 13 6.00 12.99 12.97 6.00 18 16 70 80 90 100110)(120)(13010.00 15.99 15.97 6.00 25 21 20 13.00 19.99 19.97 6.00 25 25 18.00 24.99 24.97 6.00 30 The spring constants of RWAPJV and ARWAPJV are twice those of RWAPJ and ARWAPJ respectively. L 50B8 If full length is 50, tip length is 8mm in all cases. *: PD0.030 If PD0.03 for a round punch, D 0.01 0.03 press-in leadis not included. +,-.: P KD0.050 If P KD0.05 for a shaped punch, D 0.01 0.03 press-in leadis not included. L 110120130L110,120 and 130 cannot be used for spring and pin reinforced types. Catalog No. L P W R , onlyRWAPJAS 20 80 P15.00 Order Effects of RW coating Effective for press processing of ultra-high-tensile material and thick plate high-tensile material thanks to its superior wear resistance, peeling resistance and heat resistance. See the product data for details. P.1607 Effect of spring and pin reinforced type The jector pin is removed to create an air path and the side vent hole is plugged from the inside by inserting a resin ABSring. Days to Ship Price RELATED PRODUCTS P.161 Projection length of the jector pin is 2mm for reinforced types and 4mm for non-reinforced types. For details of jector holes, refer to Jector Punch Blanks. P.238 For details of jector pins, refer to Jector Pin Sets. P.241 PRODUCTS DATA P.1601 1605 1611

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Page 1: JECTOR PUNCHES FOR HEAVY LOAD · 157 158 PUNCHES Type Shank diameter The tip shape can be selected from D Qtolerance R Catalog No. Tip shape A~G in the Type Tip shape B figure below

157 158

PUNC

HES

Type Shank diameter D tolerance

R

Q Catalog No. The tip shape can be selected from Tip shape A~G in the

figure below.Type Tip shape B Tip length

Dm5

Powdered highspeed steel64~ 67HRCSurface 3100HV

RW-APJSpring and pin reinforced type

RW-APJV

Tip length(B)

L>S The tip edges are very slightly rounded.

D+0.0050

ARW-APJSpring and pin reinforced type

ARW-APJV

Alterations Code 1Code

Alte

ratio

ns to

hea

d

KC Addition of single key flat to head

Key flat position change1° increments

WKC Addition of double key flats in parallel

Double key flats in parallel Can be combined with KC.

KFC

Double key flats at 0° and a selected angle 1° increments

Double key flats at 0° and a selected angle 1° increments

Cannot be combined with KC・WKC.

Cannot be combined with KC・WKC.

NKC - No key flat

Alte

ratio

ns to

sha

nk

SKC

Single key flat on shank * +,-.   P≦D-2.2 W≦D-2.2(Machining width 1) Cannot be combined with KC・

WKC・KFC

AC

The jector pin is removed to create an air path and the side vent hole is plugged from the inside by inserting a resin(ABS)ring.

NCThe jector pin is removed. Cannot be combined with

AC.

ℓ D-0.01-0.03

NDC No press-in lead ℓ≧3 ⇨ ℓ=0

Alterations Code 1Code

Alte

ratio

ns to

tip BC

B

BC Tip length change(shorter than standard)2≦BC<B  0.1mm increments

PRC±0.1PRC

Rounding of tip side edge0.3≦PRC≦1�0.1mm increments PRC≦(P-d1-0.5)/2

d1 dimension P.238

Alte

ratio

ns to

full

leng

th

LLC LC

Full length change LC<L  (reduction in tip length)0.1mm increments (If combined with LKC, 0.01mm increments can be selected.) Tip length B is reduced by(L-LC). Projection length of the jector pin is 2mm for

reinforced types and 4mm for non-reinforced types.

L┄LKC Full length

tolerance change L+0.30 ⇨ +0.05

0

Catalog No. - L(LC) - P - W - R -(BC・KC…etc.)

RW-APJDS 20 - LC79 - P15.00 - W6.00 - BC13

L

SR1.2~1.5

D±0.

5

max35 ℓ(min3)

H0-

0.2

D┄

D-0.01-0.03

8+0.03+0.01

R1010°

L+0.3

0

B+0.3

0

Alterations

270°

0° 180°

90°

270°

0° 180°

90°

270°

0° 180°

90°

-1D2

0-0.01

AIR

JECTOR PUNCHES FOR HEAVY LOAD-FINISHED FOR RETAINERS・RW COATING-

Tip shape       Tip shape Tip shape          Tip shape Tip shape

P≧W K= P²+W²

P≧W          P>W 0.15≦R<W

2 K=(P-2R)²+(W-2R)²+2R

P>W

A 0.02 A

R

A

K

0.01/12

K

++0.

01P

0

φ0.01

R≦0.2R≦0.2W±0.01 W±0.01 W±0.01 W±0.01

P±0.

01

P±0.

01

P±0.

01

P±0.

01

--0.010

2D

┄D

Catalog No.L

0.01mm increments 0.01mmB H

Type Shape

Tip shapeB

Tip length D min. P max. P・Kmax. P・Wmin. R

(Dm5)

RW-APJSpring and pin reinforced type

RW-APJV

(D+0.0050 )

ARW-APJSpring and pin reinforced type

ARW-APJV

S

8

(50)60 70 80 90 100(110)(120)(130)

4.00 ~ 7.99 7.97 4.00

0.15≦

R <W - 2(

l o

nly )

13

13

10 5.00 ~ 9.99 9.97 5.00 15

13 6.00 ~ 12.99 12.97 6.00 18

16 10.00 ~ 15.99 15.97 6.00

19

21

20 13.00 ~ 19.99 19.97 6.00 25

25 18.00 ~ 24.99 24.97 6.00 30

L

8

60 70 80 90 100(110)(120)(130)

4.00 ~ 7.99 7.97 4.00

19

13

10 5.00 ~ 9.99 9.97 5.00 15

13 6.00 ~ 12.99 12.97 6.00 18

16

70 80 90 100(110)(120)(130)

10.00 ~ 15.99 15.97 6.00

25

21

20 13.00 ~ 19.99 19.97 6.00 25

25 18.00 ~ 24.99 24.97 6.00 30

The spring constants of RW-APJV and ARW-APJV are twice those of RW-APJ and ARW-APJ respectively.

L(50)B=8 If full length is(50), tip length is 8mm in all cases.

*: P>D-0.03ℓ=0 If P>D-0.03 for a round punch, D-0.01 -0.03(press-in lead)is not included.

+,-.: P・K>D-0.05ℓ=0 If P・K>D-0.05 for a shaped punch, D-0.01-0.03 (press-in lead)is not included.

L(110)(120)(130)L110,120 and 130 cannot be used for spring and pin reinforced types.

Catalog No. - L - P - W - R(, only)

RW-APJAS 20 - 80 - P15.00Order

■�Effects of RW coating Effective for press processing of ultra-high-tensile material and thick plate high-tensile material thanks to its superior wear resistance, peeling resistance and heat resistance. See the product data for details. P.1607

■Effect of spring and pin reinforced typeThe jector pin is removed to create an air path and the side vent hole is plugged from the inside by inserting a resin(ABS)ring.

Days to Ship

Price

RELATED PRODUCTS

P.161

Projection length of the jector pin is 2mm for reinforced types and 4mm for non-reinforced types. ●�For details of jector holes, refer to Jector Punch Blanks. P.238●�For details of jector pins, refer to Jector Pin Sets.   P.241

PRODUCTS DATA

P.1601・1605・1611