jems aluminium profile

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Page 1: JEMS Aluminium Profile
Page 2: JEMS Aluminium Profile

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FACTORY SETUP LAYOUT

MELTING, AUTO METAL POURING, DIE CASTING ( TILT GDC & LPDC ), POSTFOUNDRY, HEAT TREATMENT, SHOT BLASTING, MACHINING, LEAK TESTING

AND PAINT SHOP UNDER SINGLE ROOF.

Page 3: JEMS Aluminium Profile

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Page 4: JEMS Aluminium Profile

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FOUNDRY CAPACITYSR.NO.

EQUIPMENTS QTY/DETAILS

1 MELTING ( SKELNER TYPE 500KG/HR) 1 Nos.2 MELTING CUM HOLDING FURNACE ( 500KG ,

ELECTRICAL )4 Nos.

3 GANTRY DEGASSING MACHINE 1 Nos.4 TILTING GDC MACHINE. 4 Nos.5 LOW PRESSURE DIE CASTING MACHINE 4 Nos.6 POST FOUNDRY PROCESSING SET UP 2 Nos.7 HEAT TREATMENT ( CONTINIOUS TYPE) 2Nos.8 SHOT BLASTING MACHINE 2 Nos.9 CNC MACHINING SET UP 2 Set up

10 AUTO CONVERISED PAINT SHOP 1 Set up

* ADDITIONAL GAUGES & EQUIPMENTS WILL BE PLACED AS PER CASTINGS REQUIREMENT.

Page 5: JEMS Aluminium Profile

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Page 6: JEMS Aluminium Profile

.PLANT SET UP FOUNDRY GDC & LPDC

Page 7: JEMS Aluminium Profile

.CORE SHOP SET UP

Page 8: JEMS Aluminium Profile

.MELTING & CASTING MACHINE

Page 9: JEMS Aluminium Profile

.DECORING & RISER CUTTING MACHINE

Page 10: JEMS Aluminium Profile

.LEAK TESTING & WASHING MACHINE

Page 11: JEMS Aluminium Profile

CAPABILITIESDesign & Engineering (Using subcontracted resources) Co-design & simultaneous engineering 3D modelling Flow, fill and solidification simulation and validation Design of gating system Design & development of die and core boxes Design, development and local manufacturing (sub-contracted) of key foundry

equipment

Ability to participates with customers in developing design of products from concept yielding :

Weight reduction Material substitution Improvement in mechanical properties Enhancement of performance Value Engineering: Reduction in

o Part counto Subsequent manufacturing operationso Manufacturing cycle timeo Robustness in manufacturing processo Ease of manufacturing

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Page 12: JEMS Aluminium Profile

CAPABILITIESManufacturing - Gravity die casting process. Low pressure die casting process. Painting/Powder coating Machining & subassembly.

Can develop any type of casting in GDC and LPDC process.

Castings with sand core can be produced. Castings with special mechanical properties required, can be achieved. Pressure tight components can be produced

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Page 13: JEMS Aluminium Profile

LABORATORY RECORDS.

Raw Material Analysis.

Chemical Analysis of each heat.

Microstructure, BHN and physical properties.

CMM for machined components

Leakage Testing Data

Page 14: JEMS Aluminium Profile

VISUAL INSPECTION IS CARRIED OUT FOR

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Foundry defects of each shift/day/month production.

Defects found after machining of each shift/day/month.

Page 15: JEMS Aluminium Profile

DIMENSIONAL INSPECTION.

Dies dimensions inspection along with customer’s drawing.

Casting dimensions of pilot batches along with customer’s inspection report/approval.

Casting/machining dimensions taken randomly from production lots.

Dimension reports of Jigs, Gauges and Fixtures. Castings checked by relevant Jigs, Gauge and Fixtures.

Page 16: JEMS Aluminium Profile

PACKING & DESPATCH.

The products are packed in Pallets/Fumigated Box, wooden crates, corrugated box, keeping in view the need and advice of the customers.

Rust preventive material like Rust Preventive oil red oxide, oil coating are given to the machined surface of the product just prior to the packing wherever necessary and Packed in Aluminium Foil Bag with Containing Rust Preventive VCI/DHF Pouches

Colour painting/colour identification is being done as per the customer’s requirement. Paint thickness ,Peel test Scratch rest Done as per customer requirement , packing s

Required marking as required by the customer are stencilled on the wooden crates prior to despatch.

Packing slips giving necessary particulars of the products like Part No. Item Code, Name of the Product or any other special instruction are also affixed on the wooden crates, corrugated boxes, etc.

Page 17: JEMS Aluminium Profile

EXTERNAL QUALITY AUDIT.

Our major customer’s quality control personal used to have periodical inspection of our Quality Control System and our working also.

Third party inspection by any agency nominated by our valued customer is also carried out as and when required.

We have highly motivated and experienced employees in our production team assisted by team of qualified engineers having vast and rich experience in foundry and general engineering.

The production team has a close co-ordination with the workers to educate them to improve the quality of casting and to reduce the rejection of the same to the minimum acceptable parameters being standardize by our unit.

Frequent rejection meeting are held between the production staff and the workers to analyse in depth study to find out reason for rejection and remedy thereof.

Page 18: JEMS Aluminium Profile

QUALITY MANAGEMENT

SYSTEM

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Page 19: JEMS Aluminium Profile

Machines Automated Machines Auto control on process parameters TPM techniques for improving productivity & reliability.

Manpower Skilled development through, Skilled development program includes Measurement of current skill level Identify training needs. Training of employees. Evaluation & continuous monitoring of skill level Visual management. Awareness development techniques. Clean & healthy work conditions.

QUALITY MANAGEMENT SYSTEM

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Page 20: JEMS Aluminium Profile

OUR STRENGTH.

One Stop Shop’ for Machined Castings.

Quick Response to New part Development.

Continuous Expansion Plans for meeting growing Customer Requirements.

Young & Dynamic Team.

Page 21: JEMS Aluminium Profile

.THANKS CHETAN POTDAR JAGAJEET KULKARNI 9623660769 9822540496