jiahe seiko forging & casting factory

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Page 1: JIAHE SEIKO FORGING & CASTING FACTORY

Presented by: Mr.Charlie [email protected]

Page 2: JIAHE SEIKO FORGING & CASTING FACTORY

Contents

Company Profile.Organization Chart.Who needs forging & casting?Customer Related Process.Quality AssuredAccreditationsISO9001/TS16949 structure.Forging&Casting ProcedurePlant & Equipment.Forging equipment.Our main customer.International maketing &service networkKey products.Automobile billet parts.Thank you!

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Page 3: JIAHE SEIKO FORGING & CASTING FACTORY

We specialize in Forged,heat treated and machined components based on in-house design and development of forging dies,machining jigs & fixtures,gauges and manufacturing processes.

Presently manufacturing components for Cars,Trucks,Off Highway Axles,Agricultural Tractors,Motor Cycles,Fifth Wheels and Industrial Comveyor systems.

Company Profile

Our History2006 - Established forge Factory 30,000 Square area & 60 employee.2008 - Established cast Factory 30,000 Square area & 70 employee.2009 - Formed a Private Limited Company Capacity 10,000 T per year. 2010 - Pioneered the production of automotive forgings in China. 2010 - Certified for ISO 9001:2008 . 2011 - Separate unit for machining. 2012 - Certified for ISO 9001 : 2000 (TUV) - Germany.2013 - Certified for ISO 14001:2004 Environmental Management.2014 - OHSAS 18001:2007 Health & Safety Management.2015 - Certified for ISO TS16949.To-day Largest Forging House in China–exporting approximately 60% of its out-put.JHSeiko Casting & Forgings Ltd, established in 2006, is a leading China forge producing Forged, Fabricated and Machined components. Offering forging, machining and fabrication to our customers eliminates the reliance on sub-contractors. This not only ensures full traceability and quality of components but also improves lead times.By having a rotational method of production components can move onto the next process, machining for example,whilst the batch quantity is still being forged.

Our Major Clients in China 1.Atlas Honda Motorcycles 2.Massey Ferguson 3.Tractors Fiat Tractors

International Customers 1.Dana Italia S.P.A Spicer Off Highway axle Division- Italy 2.Taurus International Corporation – USA 3.Crown Automotives Co. – USA 4.VBG Ltd.- Fontaine – UK 5.USD Formteiltechnik GMBH - Germany 6.Sidem N.V. - Belgium

Total staff strength is about 750,including:

Page 4: JIAHE SEIKO FORGING & CASTING FACTORY

Warehousing

At JHSEIKO CASTING & Forgings Ltd we have dedicated warehousing facilities, currently housing over 2500 pallets of stock.

Manufactured components are held in stock, enabling immediate despatch, for customers requiring orders on a 'call off' basis*.

Each warehouse is equipped with fully calibrated weighing equipment, label printers, stock tracking capabilities and packaging materials.

This is just one of the differences between JHSEIKO CASTING & Forgings and other manufacturing companies. We can offer a complete and comprehensive package of services to help you, allowing you to concentrate on your core activities.

*Subject to our standard terms, conditions of sale and credit approval. Stocking contracts may be subject to minimum draw down of stock and buy back clauses.

Material Stocks

Material stock is considered a valuable resource at JHSEIKO CASTING & Forgings. By having dedicated warehousing holding over 250 tonnes of stock, we have the capacity to purchase material in larger more economical volumes, minimising the requirement for multiple deliveries from suppliers.

Page 5: JIAHE SEIKO FORGING & CASTING FACTORY

Organization Chart.

Technology Dept.

R&D Center.

Design & Technics Dept.

Information Center.Data Room.

Production Dept.

Machining workshop.

Surface Treatment

Blanking Group

Hot Treatment

Semi-finished Goods storeroom

Finished Goods Storeroom.

Tools Storeroom.

Mould Group.

Quality Assurance.

Labouratory.

Measurement Room.

Inspection Team.

Finance Dept.

Cashier.

Accountant.

Settlement.

Office Dept.

Personnel Dept.

Training.

General Manager

Chairman of Board

Casting Plant

Forging Plant

Commere Dept.

Domestic Market Dept.

International Market Dept.

Customer Service Dept.

Transportation Dept.

The Representative of Management

Waste warehouse.

Security Office

Electrical Group

Purchasing Dept.

Office Supplies Dept.

Material Warehouse.

Accessories Warehouse

Page 6: JIAHE SEIKO FORGING & CASTING FACTORY

Who needs forging?

The giants of worldwide industries turn to JIAHE SEIKO Forgings when critical performance requirements are key to product materials and design. Here are a few examples of the businesses that incorporate JIAHE SEIKO Forgings to enhance the performance of machines in various applications:

Aircraft Engine ManufacturersAutomobile & TruckOff-HighwayPower Generation CompaniesValve IndustryNuclear Markets Petrochemical CompaniesDefense DepartmentsOil & Gas SuppliersGear IndustryMetal Service Centers/DistributorsMining & Construction CorporationsPharmaceutical IndustryMachine ShopsFood Processing Machines

How can JIAHE SEIKO Forgings grow the potential of your company? Contact us today at [email protected]

Page 7: JIAHE SEIKO FORGING & CASTING FACTORY

Customer Related ProcessActivity

Inquiries Quotation

Review

Approval Quotation

Follow up

Records

Customer CEO Director Manager Development

Send Inquiry(with drawing format:CAD,PROE,UG,SOLIDWORK) or Samples.

Receives the quotation and pay for mold,place order

Receives the enquiry for the offer to quote.

Receives the enquiry.The review includes but is not limited to the following points.1.Proper under standing of the inquiry.2.Availability of machines,Skill,calculate stock weight part,weight and cost of raw material,production tools required (Die,fixcture,insp,gauge) and man-hours.3.Product features and configuration.4.Recommendations.5.Estimated time for the development.6.Any legal / regulatory requirement.

Prepares & Review the check sheet for quotation review(CSQR/4.3/01)

Approves the review for quotatioin

Sends regrets to the customer

Prepares the component costing sheet DEV(CCS)/4.3/02

Prepares and sends the quotation(Q/4.3/05) to the customers

Follows up the results of the quotation

Keeps the record for the review and also maintains the log(LBCR/4.3/06)

Approval to quote

no

yes

Page 8: JIAHE SEIKO FORGING & CASTING FACTORY

Quality Policy : Quality Policy To aggressively develop, manufacture and market our products to domestic and foreign clients, achieving highest level of customer satisfaction through: 1.Consistently meeting or exceeding customer requirements. 2.Time bound deliveries. 3.Concentrating our resources on designing and building quality into our products and services. 4.improving process controls in all areas of our business. 5.Encouraging our suppliers to enhance input quality. Attracting, retaining and developing motivated quality performers. 6.Compliance to the legal and regulatory requirements applicable to our products.

Quality–Our Commitment : 1.Quality–Our Commitment To achieve highest level of Customer satisfaction through continuous 2.improvement in our products and service. 3.Implementing SPC to minimize rejections during manufacturing. 4.Identify necessary and avoidable costs. 5.Set targets to reduce avoidable costs.

Trade Offer : 1.Trade Offer Customer oriented procedure for undertaking business. 2.Response to enquiries within 72 hours. 3.Development process starts immediately on approval of quotation. 4.The product is developed at our Risk and Cost. 5.Tooling cost is charged to customer upon approval of sample.

Quality Assured

Page 9: JIAHE SEIKO FORGING & CASTING FACTORY

AccreditationsJHSEIKO Casting & Forgings Ltd has been approved by Lloyd's Register Quality Assurance to the following standard:Quality Management SystemISO 9001 :2008Component traceability is ensured by individual cast identification supported by all levels of certification. We offer Certificates of Conformity through to BS EN 10204 2.1, 2.2, 3.1 and independent inspection to BS EN 10204 3.2.Quality plans, first article and dimensional inspection reports are available upon request.

JHSEIKO Casting & Forgings Ltd is assessed and registered by ACS Registrars Ltd against the following standards:iso 14001 approved forging engineering companyEnvironmental ManagementISO 14001:2004Health & Safety ManagementOHSAS 18001:2007The scope of registration is:"The manufacture, testing and supply of a wide variety of forged, fabricated & machined components including:- hooks, shackles, eyebolts, structural bolts fasteners, components for the engineering industry lashing, non-standard metal components, gates, railings, automated security products, artistic ironwork components and odd-works".

CE ApprovedEN 15048-1:2007EN 1090-1:2009+A1:2011CE marking demonstrates a product’s compliance with applicable EU legislation and its legitimacy to be placed on the market within the European Market. As of the 1st of July 2014 CE marking became mandatory for fabricated structural steelwork components.Our approval permits the supply and distribution of Non-Preloaded and Preloaded High Strength Bolting Assemblies.

Page 10: JIAHE SEIKO FORGING & CASTING FACTORY

ISO/TS 16949 Structure

Certificate ISO 9001

Certificate VDA 6.1

Certificate QS-9000

Certificate ISO/TS16949

ISO 9001

Page 11: JIAHE SEIKO FORGING & CASTING FACTORY

Forging & Casting procedure

Page 12: JIAHE SEIKO FORGING & CASTING FACTORY

Plant and equipment

Digital controlled lathe NC EDM Wire-cut Machine

CNC Milling Machine CNC Laser Cutting Center

Die designing

Position Accuracy:+-0.002mm

Page 13: JIAHE SEIKO FORGING & CASTING FACTORY

Forging equipment

1000 Ton Forging Line 630 Ton Forging Line

800 Ton Forging Line 400Ton Forging Line

1600 Ton Forging Line

2500 Ton Forging Line

• Horizontal Counterblow Forging• Upset Forging• Drop Forging• Open Die Forging• Hand Forging• Bending• Machining• Fabrication & Assembly• Flash Butt Welding

• Robot Welding• Ring Rolling• Die Sinking• Swaging & Pointing• Hot Pressing• Cold Pressing• Casting• Replication• Sawing• Quality Control

• 16 Hot Forging Cells • 14 CNC Machines • Robot & Flash Butt Welding • Tensile Testing• 250 Tonnes of Material • 2500 Pallets of Stock• ISO 9001 Quality

• ISO 14001 Environmental • OHSAS 18001 Health & Safety • CE Approved• National Highway Sector Scheme• Achilles FPAL Registered• Achilles Link-Up Registered

Page 14: JIAHE SEIKO FORGING & CASTING FACTORY

Our Main Customer

Page 15: JIAHE SEIKO FORGING & CASTING FACTORY

International Marketing and Service Network

Page 16: JIAHE SEIKO FORGING & CASTING FACTORY

Key Products

At JHSEIKO Forgings Ltd, we supply a diverse range of components to a large scope of industry sectors.

Holding Down Bolts Hammerhead T Bolts Special Fasteners Shackles U-Bolts

Galvanised Fasteners Foundation Assemblies Forged Blanks & Usages Lifting Tackle Torsion Bars Tension System Components

Brackets Crusher Bolts Shear Reinforcement Systems Overhead Powerline Fittings Hand Tools Mooring Rings

Skip Components Tent Pegs & Marquee Stakes Decorative Ironwork

Eye Bolts & Lifting Eyes

Rigging hook Manhole cover Burner

Page 17: JIAHE SEIKO FORGING & CASTING FACTORY

Armature ShaftArticulated cage

Balance Shaft

Blisk

Brake disc Cam Camshaft Composite camshaft (joining)

Automobile crankshaft machined

Crankshaft Crankshaft (for small engines)

CV joints

Dies

Differential housing

Differential pinion

Distributor flange

Feed screw

Flange Gears Gear shaft Gear shaft (joining)

Gear shaft (laser welding)

Gear with synchronising wheel Hobbing gears

Injector body

Kingpins

Screw

Sprocket

Steering pinion

Triple-sector clutch

Wheel Hub

Master brake cylinder

Piston Pump ringRailway wheel Roll ring

Page 18: JIAHE SEIKO FORGING & CASTING FACTORY

Automobile billet parts Forged Components-Hammer Forging

Forged Components-Press Forging Machined Components-Crank Shaft Assembly

Machined Components - Engine & Body Parts

Forged & Machined Steering Yoke Stamping & Fabrication Components

Page 19: JIAHE SEIKO FORGING & CASTING FACTORY