john deere m tractor service manual - jensales · john deere model: model m this is a manual...

13
John Deere MODEL: Model M THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. JD-S-SM2001

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Page 1: John Deere M Tractor Service Manual - Jensales · john deere model: model m this is a manual produced by jensales inc. without the authorization of john deere or it's successors

John Deere

MODEL:

Model M

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

JD-S-SM2001

Page 2: John Deere M Tractor Service Manual - Jensales · john deere model: model m this is a manual produced by jensales inc. without the authorization of john deere or it's successors

Make:John M odel;M

Years Made: Make:John M odel;MC

Years Made: Make:John M odel;MT

Years Made:

Deere 1947-1952 Deere Nd'. Deere 1949-1952

HP-f'TO: 19 .49 HP-Eng:ine: H P -D raw bar:

HP-Eng:ine:JD H P -D raw bar: HP-Eng:ine: H P -D raw bar:

14.6 HP-f'TO: HP-f'TO:

1827

HP-Range: 19 Eng:ine-M ake: Eng:ine-Fuel;

HP-Range: Eng:ine-M ake: Eng:ine-Fuel.: HP-Range: 18 Eng:ine-M ake: Eng:ine-Fuel;

JD GAS JOHN DEERE GAS

Eng:ine-Cy1(s)- T:ransrn :iss:ion-Optional;

Eng:ine-Cy1(s)- T:ransrn :iss::bn-Optional;

Eng:ine-Cy1(s)- T:ransrn :iss::bn-Optional;

ClD:2i STD:SG ClD: STD: ClD :2!l01 STD:

Fwd,Rev Fwd,Rev M JWd- Fwd,Rev Fwd,Rev M JWd-Std,Opt:

Fwd,Rev Fwd,Rev M JWd-Std,Opt:

Standard: 4!l Optional; Std,Opt: Standard: Optional; Standard: 4!l Optional;

Tires-Std Tires-Std Rear: W heeJbase- Tires-Std Tires-Std Rear:

W heeJbase- Tires-Std Tires-Std Rear:

Front: 5 .00-15 9-24 lhch: lhch: W heelbase-lhch :

Front: Front:

Pm Type: Pm Speed: 540 CAT 1-3pt

Pm Type: Pm Speed: CAT 1-3pt

Pm Type: Pm Speed: CAT 1-3ptHitch:

Hitch: False Hitch: False False

CAT II-3pt CAT m-3pt Hitch Lill::

CAT II-3pt CAT m-3pt Hitch Lill::

CAT II-3pt CAT m-3pt Hitch Lill::

H itch : False Hitch: False H itch : False Hitch: False H itch : False Hitch: False

Hydrauli::s-Hyd-Cap: Hyd-Fbw:

Hydrauli::s-Hyd-Cap: Hyd-Fbw:

Hydrauli::s-Hyd-Cap: Hyd-Fbw:

Type:OPEN Type: Type:

Hyd Std Cooling Fue1Tank Hyd Std Cooling Fue1Tank Hyd Std Cooling Fue1Tank

Outlets: Capac:iJy: Capac:iJy: Outlets: Capac:iJy: Capac:iJy: Outlets: Capac:iJy: Capac:iJy:

Cab-S tdrn A/::.; Weight: 2695

New Pnce: Cab-S tdrn A/::.; Weight: New Pr:ice:O

C ab-S tdrn A/::.; Weight: 2800 NewPr:ice:1710

Rops: 1388 Rops: Rops:

PLATE ON lNSTRUM ENT PANEL UNDER PLATE ON lNSTRUMENT PANEL UNDER PLATE ON lNSTRUMENT PANEL UNDER :GNITDN

:GNITDN SW ITCH LEVER M :GNITDN SW ITCH LEVER M C SW ITCH LEVER M T

Begimilg Beaimila Sere Begimilg SemI Year

SerelNumbe Year

Number Year

Number

1947 10001 1949 10001 1949 1001

1948 13734 1950 11630 1950 18544

1949 25604 1951 13630 1951 26203

1949 10001 1952 16309 1952 35845

1950 35659

1950 11630 PaintCodes

1950 18544 Locarnn MFG Cobr

Name

1951 43525 WHEELS & CLASS:C

RlMS YELLOW

1951 13630 CLASS:C

BODY GREEN

1951 26203

1952 50580

1952 16309

1952 35845

Page 3: John Deere M Tractor Service Manual - Jensales · john deere model: model m this is a manual produced by jensales inc. without the authorization of john deere or it's successors

SERVICE MANUAL FOR

JOHN DEERE DEALERS

MODEL

"M!I!I TRACTOR TABLE OF CONTENTS

Page INDEX. .. .. .. .................................... 1-6

SECTION

Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Special Service Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50=:

Engine... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Ignition System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Cooling System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Engine Lubrication System. . . . . . . . . . . . . . . . . . . . . . . . . .. 100

Belt Pulley and Master Shields. . . . . . . . . . . . . . . . . . . . . .. 110

Clutch and Center Frame. . . . . . . . . . . . . . . . . . . . . . . . . . .. 120

Transmission and Differential. . . . . . . . . . . . . . . . . . . . . . . .. 130

Brakes... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 140

Final Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 150

Front and Rear Wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 160 =:

Steering Mechanism and Front Axles. . . . . . . . . . . . . . . . .. 170

Touch-o-matic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 180

Drawbar, Seat and Sheet Metal. . . . . . . . . . . . . . . . . . . . . .. 190 =:

Starter, Generator and Lighting Attachments.. . . . . . . . .. 200

Page 4: John Deere M Tractor Service Manual - Jensales · john deere model: model m this is a manual produced by jensales inc. without the authorization of john deere or it's successors

Tractor, ModeluM"-lndex

INDEX A

AIR CLEANER Description ..................... . Inspection and repair. . . . . . . . . . . . . Installation ..................... . Operation ....................... . Removal ........................ . Servicing ....................... .

AMMETER Description ..................... . Inspection and repair. . . . . . . . . . . . . . Installation ..................... . Removal ........................ .

ANTI-FREEZE Adding ......................... . Chart .......................... .

B BATTERY, STORAGE

Cold rate ....................... . Description ..................... . Installation ..................... . Rating ......................... . Removal ........................ . Service ......................... . Storage ......................... . Twenty-.hour rate ................ . Twenty-minute rate .............. .

BA YONET OIL GAUGE BUSHING Replacement .................... .

BELT PULLEY

Page

70-20-1 70-20-2 70-20-2 70-20-1 70-20-2 70-20-2

80-40-1 80-40-1 80-40-1 80-40-1

90-10-2 90-10-3

80-30-1 80-io-l 80-30-3 80~30-1 80-30-2 80-30-2 80-30-3 80-30-1 80-30-1

60-30-4

Assembly .................. , ..... 110-10-4 Bearing cup replacement ........... 110~10-2 Cleaning .. , ...................... 110-10-2 Description ............... 110-10-1, 110-5-1 Disassembly .................... " 110-10-1 Field installation ............ , .... , 110-20-1 Fits and tolerances ................ 110-25-1 Gauge, AM-454-T ................ 110-10-4 Inspection and repair ..... , ........ 110-10-2 Installation .......... , ........... 110-10-7 Removal. ...................... " 11 0-10-1 Tractor without .................. 110-15-1

BRAKE ASSEMBLY Asse~bl~ ....................... " 140-10-3 DescnptlOn. . . . . . . . . . . . . . . . . . . . .. 140-10-1 Disassembly. . . . . . . . . . . . . . . . . . . . .. 140-10-2 Inspection and repair .............. 140-10-2 Installation .................... " 140-10-4 Shim adjustment ..... , ........... 140-10-4 Operation ...................... " 140-10-1 RemovaL ........................ 140-10-2

SM-2001 (3-55) ~Y:

BRAKE PEDALS AND LINKAGE Adjustment ..................... . Description ..................... . Inspection and repair ............. . Installation ............. , ....... . Removal ........................ .

BRAKE SYSTEM Desct'iption ..................... . Fits and tolerances. . . . .. . ....... .

c CAMSHAFT Asse~bl~ ....................... . DescnptIon ..................... . Disassembly ..................... . Drive coupling .................. . Inspection and repair. . . . . . ....... . Installation ..................... . Removal ........................ .

CAMSHAFT BEARINGS Replacement .................... .

CARBURET ION .................. .

CARBURETOR Adjustments

Initial ........................ . Load or power ................. . Low speed .................... .

Description .. , .................. . Installation ..................... . Removal ........................ .

CASTINGS Inspection of. . . . . . . . . . . . . ....... .

CENTER FRAME Description. , ................... .

CHOKE CONTROL Connect ........................ . Disconnect ...................... .

CLUTCH Adjus~m~nt ..................... . Descnptlon ..................... . Driven disk ..................... . Fits and tolerances ............... . Throw-out bearing ............... .

CLUTCH CONTROLS Assembly ....................... . Description ..................... . Disassembly ......... , ........... , Inspection and repair ............. . Installation, . . .................. . Removal ..... , .................. .

1

Page

140-15-2 140-15-1 140-15-1 140-15-2 140-15-1

140-5-1 140-20-1

60-30-5 60-30-1 60-30-2 60-30-5 60-30-2 60-30-6 60-30-1

60-30-4

70-5-1

70-10-1 70-10-1 70-10-1 70-10-1 70-10-2 70-10-2

60-15-3

120-5-2

70-10-2 70-10-2

120-15-6 120-5-1

120-10-2 120-20-1 120-15-3

120-15-4 120-15-1 120-15-2 120-15-3 120-15-6 120-15-1

Page 5: John Deere M Tractor Service Manual - Jensales · john deere model: model m this is a manual produced by jensales inc. without the authorization of john deere or it's successors

2 Tractor, Model "M"-Index

Page CLUTCH PILOT BUSHING

Inspection ................ 120-10-2, 60-25-4 Installation ............... 120-10-2, 60-25-4 ~emoval ................. 120-10-2,60-25-4

CLUTCH P~ESSU~E PLATE Description. . . .. . . . . . . . . . . . . . . . .. 120-10-1 Inspection and repair. . . . . . . . . . . . .. 120-10-1 Installation ...................... 120-10-2 ~emoval. ........................ 120-10-1

COIL, IGNITION Description ..................... . Inspection and repair. . . . . . . . . . . .. . Installation ..................... . ~emoval ........................ .

CONDENSE~

Distributor ...................... .

CONNECTING ~OD BEA~INGS Inspection ...................... . Installation ..................... . Replacement .................... .

CONNECTING ~ODS Assembly ....................... . Description ..................... . Disassembly ..................... . Inspection ...................... . Installation ..................... . ~emoval .................. .

CONTACT POINTS

80-20-1 80-20-1 80-20-2 80-20-1

80-10-3

60-20-2 60-20-3 60-20-2

60-20-3 60-20-1 60-20-2 60-20-2 60-20-3 60-20-1

Distributor ..................... " 80-10-2

COOLING SYSTEM Cleaning ....................... " Cold weather operation ........... . Description ..................... . Exhaust gas leakage test .......... . Inspection and service ............ . Purpose of ...................... .

CRANKSHAFT Description ..................... . Inspection and repair ............. . Installation ..................... . Removal ........................ .

CRANKSHAFT FRONT OIL SEAL AND PLATE

90-10-1 90-10-2 90- 5-1 90-10-1 90-10-1 90- 5-1

60-25-1 60-25-3 60-25-7 60-25-1

Installation. . . . . . . . . . . .60-25-7, 60-25-6 Removal. . . . . . . . . . . . . . . . . . . . . . . .. 60-25-3

CRANKSHAFT GEAR Installation. . . . . . . . . . . . . . . . . . . . .. 60-25-5 Removal. . . . . . . . . . . . . . . . . . . . . . . .. 60-25-5

CRANKSHAFT REAR OIL SEAL AND PLATE

Concentricity check .............. . Inspection and repair ............. . Installation ..................... . Removal ........................ .

~ SM·2001 (3·55) \~

60-25-6 60-25-4 60-25-6 60-25-2

CUT -OUT RELAY Adjustment ..................... . Description ..................... . Disassembly ..................... . Inspection. . . . . . . . . . . . . . . . . . . . . .. Installation ..................... . Removal ........................ . Testing ......................... .

CYLINDERS Measurements ................... . Out-of-round .................... . Reboring ....................... . Wear ........................... .

CYLINDER BLOCK Assembly ....................... . Clean~ng: ....................... . Descnptlon ..................... . Inspection and repair ............. . To strip ....................... .

CYLINDER HEAD Assembly of ..................... . Cleaning ........................ . Description ..................... . Disassembly ..................... . Inspection ...................... . Installation ..................... . Removal ........................ . ~epair .......................... .

D

DIFFERENTIAL

Page

80-45-2 80-45-1 80-45-1 80-45-1 80-45-2 80-45-1 80-45-2

60-30-3 60-30-3 60-30-4 60-30-3

60-30-7 60-30-3 60-30-1 60-30-3 60-30-1

60-15-10 60-15- 3 60-15- 1 60-15- 2 60-15- 3 60-15-10 60-15- 1 60-15- 4

Assembly ........................ 130-15-15

Construction ..................... 130-15- 3 Description ...................... 130- 5- 1 Disassembly ...................... 130-15- 6 Fits and tolerances ........... , .... 130-20- 1 Inspection and repair .............. 130-15-14 Installation ...................... 130-15-25 Operation ........................ 130-15- 4 Removal ......................... 130-15- 5 Setting backlash .................. 130-15-23

DISTRIBUTOR Assembly ....................... . Condenser ...................... . Description ..................... . Disassembly ..................... . Inspection and .repair ............. . Installation ..................... . Removal ........................ . Timing ......................... .

DRAWBAR

80-10-3 80-10-3 80-10-1 80-10-1 80-10-2 80-10-5 80-10-1 80-10-5

Assembly ........................ 190-10-2 Description ............... 190-5-1, 190-10-1 Disassembly. . . . . . . . . . . . . . . . . . . . .. 190-10-1 Fits and tolerances ................ 190-25-1 Inspection and repair. . . . . . . . . . . . .. 190-10-1 Installation. . . . . . . . . . . . . . . . . . . . .. 190-10-3 RemovaL ........................ 190-10-1

Page 6: John Deere M Tractor Service Manual - Jensales · john deere model: model m this is a manual produced by jensales inc. without the authorization of john deere or it's successors

Tractor, Model "M"-Index

Page DUST COVER, FLYWHEEL

Installation ..................... , 60-20-4 Removal .................. 60-20-1, 60-10-2

E ENGINE

GeneraL .................. " .... . Inspection after starting. . ........ . Installation ..................... . Model "M" ..................... . Removal ........................ . Speed adjustment ................ .

ENGIN.E,. LUBRICATING SYSTEM Descnpti0n ..................... . Fits and tolerances ........ 60-45-1, Speed adjustment ................ .

F FAN AND FAN BRACKET

Assembly ..... " ............ , ... , Description ..................... . Inspection and repair ............. . Installation ..................... . Lubrication ..................... . RemovaL ....................... .

FAN BELT Adjustment ..................... .

FAN DRIVE PULLEY Installation. . . . . . . .............. . Removal ........................ .

FINAL DRIVE Assembly ............... , ....... . Description ............... 150-5-1, Disassembly .................... . General ......................... . Inspection and repair ............. . Installation ..................... . Removal ........................ .

FITS AND TOLERANCES Belt pulley ...................... . Brake system .................... . Clutch and center frame .......... . Drawbar ......................... . Engine ......................... . Engine, lubricating system ........ . Final drive and planter attachment .. Ignition system .................. . Steering ........................ . Touch-o-matic ................... .

FLYWHEEL Description ..................... . Inspection and repair. . . . . . . . . . . . .. Installation ..................... . RemovaL ....................... .

FOUR-STROKE CYCLE Principles of ..... " .............. .

FRONT AXLE (ADJUSTABLE) Adjustment ..................... . Assembly ....................... . Description ............... 170-5-2, Disassembly ..................... .

SM-2001 (3-55) ~~

60-5-1 60-40-2 60-40-1 60-5-2

60-10-1 60-35-5

100-5-1 100-20-1 60-35-5

90-20-1 90-20-1 90-20-1 90-20-2 90-20-2 90-20-1

90-20-2

60-25-7 60-25-2

150-10-3 150-10-1 150-10-1 150-5-1

150-10-2 150-10-5 150-10-1

110-25-1 140-20-1 120-20-1 190-25-1 60-45-1

100-20-1 150-20-1 80-50-1

170-20-1 180-20-1

60-25-1 60-25-3 60-25-7 60-25-2

60-5-1

170-16-1 170-16-1 170-16-1 170-16-1

Fits and tolerances.. . . . . . . . . . . . . . . Inspection and repair. . . . . . . . . .... . Installation ..................... . Removal ....................... .

FRONT AXLE (STANDARD) Adjustment ..................... . Assembly ....................... . Description ............... 170-5-2, Disassembly; .................... . Fits and tolerances. . . . . . . . . . . . ... . Inspection and repair ............. . Installation ..................... . Removal ........................ .

FRONT PEDESTAL Description ..................... . Inspection and repair. . . . . ........ . Installation ..................... . Removal ........................ .

FRONT WHEELS AND TIRES Assembly ....................... . Description ..................... . Disassembly ........ , ........... . Inspection and repair ............. . Installation ..................... . Removal ........................ .

FUEL Characteristics. . . . .............. . Characteristics chart. . ........... . Systems ........................ .

FUEL FILTER Inspection. . . . . . . . .............. . Installation ..................... . Removal ........................ .

FUEL TANK Clean~ng: ... " ...... , ....... '" ., Descnpti0n ..................... . Inspection ......................• Installation ..................... . RemovaL ....................... . Repair .......................... .

G GENERATOR

Assembly ....................... . Belt adjustment ................. . Char~in~ rate adjustment ......... . Descnpti0n ..................... . Disassembly .......•.............. Inspection and repair ............. . Installation. . . . ................. . Lubrication ..................... . Removal ........................ .

GOVERNOR Assembly ....................... . Description ..................... . Disassembly ..................... . Fork and lever check ............. . Inspection and repair ............. . Removal ........................ . Speed adjustment ................ .

3

Page

170-20-1 170-16-1 170-16-1 170-16-1

170-15-.5 170-15-3 170-15-1 170-15-2 170-20-1 170-15-2 170-15-4 170-15-1

170-10-1 170-10-4 170-10-5 170-10-2

160-10-2 160-10-1 160-10-1 160-10-2 160-10-2 160-10-1

70-5-1 70-5-1 70-5-1

70-15-2 70-15-3 70-15-1

70-15-2 70-15-1 70-15-2 70-15-3 70-15-1 70-15-2

200-5-2 200-5-4 200-5-4 200-5-1 200-5-2 200-5-2 200-5-3 200-5-4 200-5-2

60-35-3 60-35-1 60-35-2 60-35-3 60-35-3 60-35-1 60-35-5

Page 7: John Deere M Tractor Service Manual - Jensales · john deere model: model m this is a manual produced by jensales inc. without the authorization of john deere or it's successors

4 Tractor, Model "M"-Index

GOVERNOR BUSHINGS In cylinder block ................ . In governor case ................. .

GOVERNOR LINKAGE Adjustment of. .................. .

GOVERNOR WEIGHTS Inspection. . . . . . . . . . . . . . . . . . . . . . . Installation ..................... . Removal ....................... .

H HEAT INDICATOR

Page

60-30-5 60-35-3

60-35-5

60-35-3 60-35-4 60-35-2

Installation. . . . . . . . . . . . . . . . . . . . .. 60-40-1 Removal. .. . . . . . . . . . . . . . . . . . . . . .. 60-10-2

I IGNITION COIL AND CABLES

Descriptiori ..................... . Inspection and repair. . . . . . . . . . . . .. Installation ..................... . Removal ........................ .

IGNITION SYSTEM Description ..................... . Fits and tolerances. . . . . . . . . . . . . .. . GeneraL ........................ . Operation ........................ .

INSTRUMENT PANEL

80-20-1 80-20-1 80-20-2 80-20-1

80-5-1 80-50-1 80-5-1 80-5-1

D.escription .. '. . . . . . . . . . . . . . . . . . .. 180-10-1 Installation. . . . . . . . . . . . . . . . . . . . .. 180-10-6 Installation of piping .............. 180-10-6 Removal. ........................ 180-10-2 Removal of piping. . . . . . . . . . . . . . .. 180-10-2

INTERNAL COMBUSTION ENGINES Principles of. . . . . . . . . . . . . . . . . . . . . 60-5-1

L LIGHTING ATTACHMENT

Assembly ....................... . Description ..................... . Disassembly ..................... . Field installation ................ . Installation. . . . . . . . . . . . . . . . . . . . . . Removal ........................ . Testing ......................... .

LUBRICATION Air cleaner ...................... . Belt pulley ...................... . Engine crankcase ................ . Fan bearings .................... . Final drives ..................... . Generator bearings ............... . Lubrication of assemblies ......... . Lubrication chart ................ . Lubrication periods .............. . Oil filter ........................ . Operator's lubrication ............ . Touch-o-matic ................... . Transmission and differential ...... . Service shop lubrication .......... . Starter bearings. . . . . . . . . . . . . . . . . . Steering gear ..... ' ............... .

SM.2001 (3-55) .,,0 ~"" ~s.~

200-10-3 200-10-1 200-10-2-200-10-3 200-10-3 200-10-2 200-10-6

30-5-2 30-5-2 30-5-2 30-5-2 30-5-2 30-5-2 30-5-2 30-5-2 30-5-1 30-5-2 30-5-2 30 5-2 30 5-2 30-5-2 30-5-2 30-5-2

Page

Vertical spindles. . . . . . . . . . . .. . . . . . 30-5-2 Wheel bearings. . . . . . . . . . . . . . . . . . . 30-5-2

LUBRICANTS Characteristics ............. 100-5-3, 100-5-2

LUBRICATING SYSTEM (ENGINE) Description ............... _ . . . . .. 100-5-1 Fits and tolerances .............. " 100-20-1

M MAIN BEARINGS

Description ............... _ ..... . Inspection ...................... . Installation ..................... .

MANIFOLD Description ..................... . Inspection. . . . . . . . . . . . . . . . . . . . . . . Installation ..................... . Removal ........................ _ Repair .............. _ ........... .

MUFFLER Inspection. . . . . . . . . . . _ . . . . . . . . . . . Installation ..................... . Removal ........................ .

o OIL FILTER

Assembly ....................... . Description ..................... . Disassembly .................... . Inspection and repair. . . . . . . . . . . .. . Installation ..................... . Removal ................ _ ....... .

OIL PAN Inspection and repair. . . . . . . . . . . . . . Installation ............. _ ....... . Removal ........................ .

OIL PUMP Assembly ...... _ ................. . Description .. _ .................. . Disassembly .... _ ............... . Fits and tolerances ............... . Inspection and repair .. _ .......... . Installation ..................... . Removal ........................ . Timing ......................... .

OTTO CYCLE Principles of. .................... .

p PEDESTAL, FRONT

Description ................ _ .... . Inspection and repair .. _ .......... . Installation ..................... . Removal ........... _ ............ .

PISTON PIN BUSHING Inspection. . . . . . . . . . . . . . . . . . . . . . . Installation ........... , ......... . Removal ...... _ .......... _ ...... .

PISTON PINS Description ..................... .

60-25-1 60-25-3 60-25-5

60-15-1 60-1.5-9

60-15-11 60-10-1

60-15-10

60-15-10 60-40-2 60-10-1

100-15-2 100-15-1 100-15-1 100-15-1 100-15-2 100-15-1

60-30-5 60-20-5 60-20-2

100-10-3 100-10-1 100-10-1 100-20-1 100-10-2 100-10-3 100-10-1 100-10-4

60-5-1

170-10-1 170-10-4 170-10-5 170-10-2

60-20-3 60-20-3 60-20-3

60-20-1

Page 8: John Deere M Tractor Service Manual - Jensales · john deere model: model m this is a manual produced by jensales inc. without the authorization of john deere or it's successors

Tractor, Model uM"-lndex

PISTON PINS Inspection .............. , ... , . ' , , Removal ........................ .

PISTONS Assembly ....................... . Cleaning ........................ . Description ..................... . Disassembly ............. ' ...... . Inspection. . . . . . . . . . . . . . . . . . . . . . . Installation ....... , .. ' ... ' , , ' , .. , Removal ........................ .

PLANTER DRIVE ATTACHMENT

Page

60-20-2 60-20-2

60-20-3 60-20-2 60-20-1 60-20-2 60-20-2 60-20-3 60-20-1

. Description ...................... 150-15-1 Fits and tolerances ................ 150-20-1 Inspection and repair. . . . . . . . . . . . .. 150-15-1 Installation. . . . . . . . . . . . . . . . . . . . .. 150-15-1 Removal ......................... 150-15-1

PROPELLER SHAFT Connecting. . . . . . . . . . . . . . . . . . . . . .. 120-15-6 Disconnecting. . . . . . . . . . . . . . . . . . .. 120-15-1

PUSH RODS Inspection. . . . . . . . . . . . . . . . . . . . . .. 60-15-9 Installation. . . . . . . . . . . . . . . . . . . . .. 60-15-10 Removal. .. . . . . . . . . . . . . . . . . . . . . .. 60-15-2

R RADIATOR

Description ..................... . Inspection and repair. . . . . . . . . . . . . . Installation ..................... . Installation (with pedestal and axle) Removal ........................ . Removal (with pedestal and axle) .. .

RADIATOR UPPER BRACKET Installation ..................... . Removal ........................ .

REAR WHEELS AND TIRES Description ..................... . Inspection and repair. . . . . . . . . . . . .. Installation ..................... . Removal ........................ .

RELAY, CUT-OUT Adjus~m~nt ..................... . DescnptlOn ............. , ....... . Disassembly .................... . Inspection. . . . . . . . . . . . . . . . . . . . . .. Installation ..................... . Removal ........................ . Testing ......................... "

RING GEAR Installation ..................... . Removal. .... ',' ................. .

RINGS, PISTON Description ..................... . Installation ..................... . Removal ........................ .

ROCKER ARM ASSEMBLY Assembly of. .................... . Description. . . . . . . . . . . . . . . . . . . . .. Disassembly ..................... .

90-15-1 90-15-1 90-15-1 60-40-1 90-15-1 60-10-1

90-20-2 90-20-1

160-15-1 160-15-2 160-15-3 160-15-1

80-45-2 80-45-1 80-45-1 80-45-1 80-45-2 80-45-1 80-45-2

60-25-5 60-25-5

60-20-1 60-20-4 60-20-2

60-15-8 60-15-1 60-15-7

Inspection. . . . . . . . . . . . . . . . . . . . . . . Installation ..................... . Removal ........................ . Repair ......................... .

s SEAT

AsseJllbly ....................... . Description .............. 190-5-1, Disassembly .................... . Inspection and repair. . . . . . . . . . . . . . Installation ..................... .

SHEET METAL Description ............... 190-5-2, Inspection and repair ............. . Installation ..................... . Removal ......... ' ............... .

SHIFTER MECHANISM Assembly ....................... . Description ..................... . Disassembly .................... . Inspection and repair. . . . . . . . . . . . . . Installation ..................... . Removal ........................ .

SPARK PLUGS Cables .......................... . Cleaning ........................ . Description ..................... . Gap ............................ . Gas fouling ..................... . Gaskets ......................... . Inspection and repair. . . . . . . . . . . .. . Installation ..................... . Oil fouling ...................... . Operating range ................. . Removal ........................ .

SPECIAL SERVICE TOOLS Cross reference tool list ........... . Miscellaneous tools .............. . Purpose of tools ................. . Set No.1. ....................... . Set No.2 ........................ .

SPECIFICATIONS AND DATA Details ......................... .

SPEED OF ENGINE Adjustment ..................... .

STARTER Adjustment ..................... . Assembly ....................... . Description ..................... . Disassembly .................... . Inspection and repair. . . . . . . . . . ... . Installation ..................... . Lubrication ..................... . Removal ........................ .

STEERING GEAR AND WHEEL Assembly ....................... . Description ..................... . Disassembly .................... . Fits and tolerances ............... . General ......................... .

5

Page

60-15-8 60-15-11 60-15-2. 60-15-8

190-10-2 190-15-1 190-15-1 190-15-1 190-15-2

190-20-1 190-20-2 190-20-3 190-20-1

130-10-3 130-10-1 130-10-1 130-10-2 130-10-5 130-10-1

80-15-1 80-15-3 80-15-1 80-15-3 80-15-2 80-15-2 80-15-2 80-15-3 80-15-2 80-15-1 80-15-1

50-10-7 50-25-1 50-5-1 50-10-1 50-15-1

10-5-2

60-35-5

200-5-4 200-5-2 200-5-1 200-5-2 200-5-2 200-5-3 200-5-4 200-5-1

170-10-5 170-10-1 170-10-3 170-20-1 170-5-1

Page 9: John Deere M Tractor Service Manual - Jensales · john deere model: model m this is a manual produced by jensales inc. without the authorization of john deere or it's successors

6 Tractor, Model "M"-Index

Page

STEERING GEAR AND WHEEL Inspection and repair. . . . . . . . . . . . .. 170-10-4 Installation. . . . . . . . . . . . . . . . . . . . .. 170-10-5 RemovaL ........................ 170-10-2

STEERING SHAFT Inspection and repair. . . . . . . . . . . . .. 170-10-4

STONES, VALVE SEATS.......... 60-15-5 SWITCH, IGNITION AND LIGHTS

Description ..................... . Inspection and repair ............. . Installation ..................... . RemovaL ........................ .

80-35-1 80-35-1 80-35-2 80-35-1

T THROTTLE CPNTROL ROD

Installation. . . . . . . . . . . . . . . . . . . . .. 60-35-4 Removal ......................... 60-35-2

TIMING Distributor ..................... . Oil pump ....................... . Valves .......................... .

TIRES Care of tires. . . . . . . . . . . . . . . . . . . . . . Front inflation chart ............. . Rear inflation chart .............. .

TOUCH-O-MATIC ASSEMBLY

80-10-5 100-10-3 60-30-1

160-5-1 160-5-1 160-5-1

Adjusting pressure ................ 180-15-13 Description. . . . . . . . . . . . . . . . . . . . .. 180-5-1 Fits and tol~rances ................ 180-20-1 Hydraulic principles. . . . . . . . . . . . . .. 180-5-1 Lowering operation. . . . . . . . . . . . . .. 180-5-5 Neutral operation ..... '. . . . . . . . . . .. 180-5-3 Overload operation ............... , 180-5-6 Raising operation. . . . . . . . . . . . . . . . . 180-5-4 Testing .......................... 180-15-14

TOUCH-O-MATIC LINES AND PIPING Description ...................... 180-10-1 Disassembly ..................... 180-10-2 Inspection and repair. . . . . . . . . . . . .. 180-10-3 Installation. . . .. . . . . . . . . . . . . . . . .. 180~ 10-6 Removal. ........................ 180-10-1 Test of lines and piping ............ 180-10-7

TOUCH-O-MATIC PUMP Asse~bl~ ........................ 180-10-5 DescnptlOn ..................... , 180-10-1 Disassembly ...................... 180-10-3 Inspection and repair. . . . . . . . . . .. . .. 180-10-3 Installation: . . . . . . . . . . . . . . . . . . . .. 180-10-6 RemovaL ........................ 180-10-1 Test of pump .................... 180-10-7

TOUCH-O-MATIC ROCK SHAFT HOUSING Assembly ........................ 180-15-10 Description ..................... , 180-15-1 Disassembly ...................... 180-15-4 Inspection and repair .............. 180-15-7 Installation. . . . . . . . . . . . . . . . . . . . : . 180-15-12 Removal. ........................ 180-15-1

TOUCH-O-MATIC VALVE HOUSING Assembly ........................ 180-15-8

~ SM·2001 (3-55) ~

Page

Description. . . . . . . . . . . . . . . . . . . . .. 180-15-1 Disassembly. . . . . . . . . . . . . . . . . . . .. 180-15-2 Inspection and repair. . . . . . . . . . . . .. 180-15-6 Installation ...................... 180-15-12 Removal. . . . . . . . . . . . . . . .. . . . . . . .. 180-15-1 Set check valve ................... 180-15-8

TRANSMISSION Assembly .............. 130-15-16, 130-15-24 Description ............... 130-5-:1, 130-15-1 Disassembly ............. 130-15-6, 130-15-8 Fits and tolerances ................ 130-20-1 Identification ..................... 130-15-1 Inspection and repair. . . . . . . . . . . . .. 130-15-8 Installation ...................... 130~ 15-25 Operation. . . . . . . . . . . . . . . . . . . . . . .. 130-15-2 Removal. ........................ 130-15-5 Setting pinion (output shaft) ....... 130-15-16 Shifter mechanism. . . . . . . . . . . . . . .. 130-10-1

v VALVE GUIDES

Description ..................... . Inspection. . . . . . . . . . . . . . . . . . .... . Replacement .................... .

VALVES Action chart .................... . Adjusting ....................... . Chec~in~ ....................... . Descnptlon ..................... . Grinding ........................ . Inspection. . . . . . . . . . . . . . . . . . . ... . Installation ..................... . Operation ....................... . Removal ........................ .

VALVE SEATS Description ..................... . Inspection. . . . . . . . . . . . . . . . . . .... . Reconditioning .................. .

VALVE SEAT STONES TABLE .... . VALVE SPRINGS

Caps ........................... . Inspection. . . . . . . . . . . . . . . . . . . . . . . RemovaL ........................ .

VALVE STEM PILOTS ........... .

W

60-15-1 60-15-3 60-15-4

60-30-1 60-15-11

60-15-7 60-15-1 60-15-6 60-15-6

60-15-10 60-15-6 60-15-2

60-15-1 60-15-3 60-15-4 60-15-5

60-15-7 60-15-7 60-15-2 60-15-5

WHEEL WEIGHTS, FRONT AND REAR Del1cription ..................... , 160--20-1 Inspection and repair. . . . . . . . . . . . .. 160-20-2 Installation ....... , . . . . . . . . . . . . .. 160-20-2 Removal. ....................... , 160-20-1

WHEELS, FRONT AND REAR Description. . . . . . . . . . . . . . . . . . . . .. 160-5-1 Weighting of wheels.. . . . . . . . . . . . .. 160-5-2

WIRING HARNESS Connecting ...................... . Description ..................... . Disconnecting ................... . Inspection and repair ............. . Installation ..................... . Removal ......................... .

80-25-3 80-25-1 80-25-2 80-25-3 80-25-3 80-25-1

Page 10: John Deere M Tractor Service Manual - Jensales · john deere model: model m this is a manual produced by jensales inc. without the authorization of john deere or it's successors

Tractor, Model uM"-Description 10-5-3

') » » AND D A T A » » » » » » » » » » » » » » » »

14570

Figure lO-5-5-Le/t-Front View 01 Model II Mil Tractor

Rear Wheels:

8-, 9-, or 10~24, 4-ply tires mounted on pressed steel rim with mounting flange for attaching to cast-iron wheel web with 4 attaching nuts. Tread adjustments are made by shifting mounting positions of attaching flange.

Rear Wheel Brakes:

Two self-energizing disk-type brakes.

Front Wheels:

4:00 or 5:00 x 15", 4-ply rubber tires. Cast­iron wheels, each mounted on 2 tapered roller bearings.

Dimensions:

(On 10-24 pneumatic tires) Wheel base 70"; Over-all height 66-1/2"; 56" height to radi­ator cap; Over-all length 110"; Over-all width 53-1/2"; Rear wheel tread adjustment 38", 42", 48", 52"; Crearance 21"; Turning radius 8' 6".

SM-2001 (3-SS) ~:':

Power Take-Off:

Shaft diameter 1-3/8"; R.P.M. 550; Splined end is 25" above ground, and 2" to left of center line of tractor. Drawbar conforms with A.S.A.E. standards for power shaft operation.

Regular Equipment:

Starter, generator, battery; Oil filter, gasoline filter, oil-washed air cleaner; Idle and load adjustable carburetor; Distributor ignition system; Dry plate semi-self-adjusting clutch; Individually operated, self-energizing brakes; Oil pressure gauge, temperature gauge, am­meter; Combination ignition, light, and generator charge control switch; Thermo­siphon· cooling system; Pressure lubricating system; Exhaust muffler; Touch-o-matic Hy­draulic Control system; Power take-off; Adjustable steering shaft, Air-bladder seat, Drawbar hitch plate; Air-lock sheet metal fasteners; All tractors shipped with calcium chloride solution in tires.

Page 11: John Deere M Tractor Service Manual - Jensales · john deere model: model m this is a manual produced by jensales inc. without the authorization of john deere or it's successors

60-15-2 Tractor, Model UM"-Englne

(1) Follow procedure outlined in Engine Re­moval to drain cooling system and to remove or disconnect the following parts: Hood assembly, air cleaner, choke control, fuel line, governor-to­carburetor linkage, manifold, muffler, carburetor, throttle-control-rod-to-governor linkage, throttle control rod front bracket, and heat baffle.

(2) Loosen upper water hose from water mani­fold and disconnect heat indicator (Figure

60-15-2). Remove water manifold.

(3) Disconnect oil line on rear of cylinder head (Figure 60-15-2).

(4) Disconnect spark plug cables from spark plugs. Remove spark plugs.

(5) Remove two nuts, seal retainers, and seals from top of rocker arm cover. Remove rocker arm cover and gasket.

(6) Remove rocker arm assembly (Figure

Figure 6D-1S-l-0il Line 60-15-3). and Heat Indicator

Coupling. (7) Remove the four push rods and identify for reassembly.

(8) Remove cylinder head and gasket (Figure 60-15-4).

Figure 6D-1S-3-Removing Rocker Arm A •• embly

SM (4-1-47)

DISASSEMBLY Remove two rocker arm attaching studs using

a standard stud remover.

Remove Valves. Using the special valve spring compressor (Figure 60-15-5), remove valves.

Figure 6D-1S-4-Removi,ng Cylinder Head

Select four 7/8-inch valve holding buttons which accompany compressor and place them into ap­propriate holes in compressor base. These buttons prevent valves from moving downward when pressure is applied to springs. Place cylinder head on compressor base so that valve heads are di­rectly over buttons, assemble upper portions of valve spring compressor, and move both handles down simultaneously until they lock (Figure 60-15-5).

Figure 6O-lS-S-Valve Spring Compre •• or

Page 12: John Deere M Tractor Service Manual - Jensales · john deere model: model m this is a manual produced by jensales inc. without the authorization of john deere or it's successors

70-20-2 Tractor, Model ·'M"-Fuel SYstem

REMOVAL Remove Weather Cap. Pull up on weather

cap and separate it from air cleaner inlet tube.

Remove Hood. Use a large screw driver to unlock sheet metal fasteners. Lift off hood.

Loosen Air Cleaner-to-Carburetor Hose. Use a screw driver to loosen clamp which holds carburetor-to-air-cleaner hose on carburetor air horn (Figure 70-20-2). Slip hose free of carburetor air horn.

Figure 10-20-2-Air Cleaner Oil Cup

Remove Air Cleaner. Remove air cleaner

Figure 10-20-3-Removing Air Cleaner

oil cup (Fig­ure 70-20-2) by loosening thumbscrew in air cleaner cup mounting band. Loosen lower air cleaner at­taching bolt and remove upper attach­ing cap screw, using a flex­

head socket (Figure 70-20-3). Lift out air cleaner.

DISASSEMBLY Further disassembly of the air cleaner, other

than removing air cleaner hose, and oil cup mounting band is not practical.

INSPECTION AND REPAIR Cleaning. Submerge all air cleaner parts in a

cleaning solvent and scrub thoroughly to remove all traces of dirt and grease. Swirl air cleaner body 8M (4.1-47)

up and down in cleaning solvent, to be sure all dirt and oil deposits on filter element have been washed off. Set air cleaner upper body aside and let it drain completely. CAUTION: Do not attempt to dry filter element with com­pressed air as it will damage element.

Inspection and Repair. Inspect air cleaner hose clamps for damage which would render them unserviceable. Replace if necessary.

Carefully check condition of air-cleaner-to-car­buretor hose. If any sign of deterioration is pres­ent, replace hose.

NOTE: This hose should be checked periodically jor evidences of deterioration. Gasoline from car­buretor often settles in air cleaner hose causing de­terioration and leaks in air intake passages.

o

2039

Figure 10-20-4-Ez': ploded View 01

Air Cleaner

Inspect oil cup mount­ing band and thumb­screw for bends or stripped threads which might result in air leak­age around air cleaner cup. If mounting band or thumb screw is dam­aged, replace.

Further repair of air cleaner should not be attempted.

INSTALLATION (For correct location of

parts refer to Figure 70-20-4.)

Install Air Cleaner. Slip slotted mounting bracket down over low­er air cleaner mounting bolt (Figure 70-20-5) making sure that a flat washer is on outside of each slotted mounting bracket.

Using a flex-head socket, install upper attach­ing cap screw and lock washer (Figure 70-20-3) and tighten securely. Tighten lower air cleaner attaching bolt.

Install Oil Cup. If oil cup mounting band has been removed from upper body, reassemble it. Fill oil cup to indicated oil level (1-1/4 pints) with same grade oil as used in crankcase. Slip oil cup into place, secure mounting band around it, and

Page 13: John Deere M Tractor Service Manual - Jensales · john deere model: model m this is a manual produced by jensales inc. without the authorization of john deere or it's successors

140-10-2 Tractor, Model "M"-Brake System

REMOVAL Remove Rear Wheel and Hub. Follow

procedure outlined in Rear Wheel Removal to remove rear wheel and hub.

Remove Final Drive Assembly. Remove cotter key from pin which holds brake rod to brake pedal (Figure 140-10-4). Disconnect rod from pedal by removing yoke pin. Remove yoke and jam nut from end of rod. Push rod backward

Figure 140-10-4-Final Drive and Brake Pedal.

out of final drive housing. Follow procedure out­lined in Sheet Metal Removal to remove fender with foot rest and platform. Remove four hex. nuts which attach final drive housing to trans­mission and differential case and slide final drive assembly free.

Figure 140-10-S-Removing Brake A .. embly

SM (4-1-47)

Remove Brake Assembly. Unscrew three attaching cap screws (Figure 140-10-5), and re­move brake assembly. CAUTION: The brake­driven disk and shims are free and will drop unless care is exercised.

DISASSEMBLY

Depress springs and turn brake-releasing spring washers (Figure 140-10-6) until unlocked. Re­move springs and brake-releasing spring pins.

Figure 140-10-6-Re­moving Brake Releas­

ing Spring

CAUTION: When all springs are removed, brake will fall apart if handled carelessly. Do not lose balls. Brake actuating-lever thrust bearing can be removed with an arbor press. The retainer shell side of bearing fits into primary disk. Parts should be laid out in proper order.

INSPECTION AND REPAIR

Cleaning. Clean all parts thoroughly, ex­cept driven disk with facings, with cleaning sol­vent, removing all grease and dirt with a stiff brush. Dry with compressed air. When cleaning actuating lever thrust bearing, allow bearing to remain in cleaning fluid long enough to loosen dirt and old grease. Slush bearing in fluid, and slowly rotate it until clean. Blowout bearing, directing air pressure across bearing to remove last traces of dirt and old grease. Do not spin bearing. Dip bearing in SAE 10 engine oil, and hang up to drain thoroughly. NOTE: This is important, as it is only a rust preventative. No further lubrication should be provided in service. Wrap bearing in paper until ready to use.

Driven Disk and Facings.

Inspection. Inspect facings (Figure 140-10-1) for excessive wear. If facings are worn down to rivet heads, they should be replaced. If facings are oil-soaked or glazed enough to prevent proper braking action, they should be replaced. Inspect splines in disk for burs, chips, or scoring. Remove rough spots by filing or honing. If splines are excessively worn or damaged, replace disk.