johnf. kennedy spacecenter

JOHNF. KENNEDYSPACECENTER

M-509A

TECHNICAL MANUAL

APOLLO/SATURN V

LAUNCH COMPLEX 39

MOBILE LAUNCHER SERVICE ARMS

OPERATIONS AND MAINTENANCE

COMMAND MODULE ACCESS ARM SYSTEM

ENVIRONMENTAL CHAMBER

76K03414

KSC FORM 16-12 (4/66)

TM-509A

TECHNICAL MANUAL

APOLLO / SATURN

LAUNCH COMPLEX

MOBILE LAUNCHER

OPERATIONS AND

V

39

SERVICE ARMS

MAINTENANCE

COMMAND MODULE ACCESS ARM SYSTEM

ENVIRONMENTAL CHAMBER

76K03414

16 MAY 1969

TM-509A

LIST OF EFFECTIVE PAGES

Insert latest changes; destroy superseded pages.

TOTAL NUMBER OF PAGES IN THI S DOCUMENT IS186 CONSISTING OF:

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5-1 thru 5-11 . . . Original




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6-17 ......... Original


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6-23 ......... Original


6-25 thru 6-26 . . Original

7-1 thru 7-120 . . Original

Note: That portion of the text affected by the change is denoted by a vertical linein the outer margin of the page.

"kThe asterisk indicates pages changed, added, or deleted by the current change.A

ii

TM-509A

LIST OF SERVICE ARM RELATED MANUALS

First Level

TM- 500

TM-501

TM-502

TM- 503

TM- 504

TM- 505

TM- 506

TM-50Y

TM-508

TM- 509

TM- 509A

Maintenance:

Service Arm Related Equipment

S-IC Intertank Service Arm System

S-IC Forward Service Arm System

S-II Aft Service Arm System

S-If Intermediate Service Arm System

S-H Forward Service Arm System

S-IVB Aft Service Arm System

S-IVB Forward Service Arm SystemService Module Service Arm System

Command Module Access Arm System

Environmental Chamber

Second Level Maintenance:

TM-439

TM-440

TM-441

TM-442

TM-443

Pressure Regulators Maintenance ManualSolenoid Valves Maintenance Manual

Hydraulic and Pneumatic Cylinders Maintenance Manual

Pilot-operated Valves Maintenance Manual

Miscellaneous Components Maintenance Manual

vii/viii

TM- 509A

SECTION I

DESCRIPTION

1.1 PURPOSE

The purpose of this manual is to provide pertinent operation and maintenance information on the EnvironmentalChamber as installed on the Apollo/Saturn V Command Module Access Arm.

1.2 ENVIRONMENTAL CHAMBER

1.2.1 GENERAL. The Environmental Chamber (Figure 1-1) is mounted on the vehicle end of the Access Armand serves two important functions. The Chamber provides a work area with a partially controlled environmentimmediately adjacent to the Command Module and it provides the platform from which entry is made into the Module.The Chamber tracks vehicle motion while coupled to the launch vehicle. The pneumatic system of the Chamber isremotely actuated from the Portable Arm Control Console (PACC) on launcher level 320 or from the Launch ControlCenter (LCC) to control the connecting to or disconnecting and withdrawing from the vehicle. Connecting and dis-connecting is accomplished even while the vehicle is oscillating under extreme conditions. The EnvironmentalChamber basically consists of the main enclosure assembly which is bolted to the Access Arm and the extensionplatform assembly.

I.2.2 CHAMBER. The main portion of the Chamber is an enclosure thatprovides a work area and contains the

equipment necessary for support of the flightcrew prior to launch. Figure 1-2 shows the equipment thatis normallyfound in the Chamber. Circulation of conditioned air is ensured through the use of the exhaust fan. Excess air is"dumped" through the spring loaded doors on the arm side of the Chamber.

1.2.3 EXTENSION PLATFORM ASSEMBLY. The extension platform consists mainly of a pneumatically retract-able floor, a bellows assembly, a hood adapter, the LES (Launch Escape System) coupler assembly, and the relatedpneumatic system. After the Access Arm is fully extended, the extension platform is then extended towards the

vehicle. The LES coupler assembly functions to ensure proper positioning of the hood adapter against the CommandModule. The bellows assembly permits extension and retraction of the platform while maintaining the controlledenvironment.

I.2.3.1 LES Coupler Assembly. The LES coupler assembly (Figure 1-3) positionsand holds the hood adapterin physical contact with the Command Module. Horizontal positioning is accomplished mechanically by the guidearms. Vertical positioningis accomplished by a pneumatic actuator with a 21.50 inch stroke. The hooks of the LEScoupler are pneumatically opened, spring-loaded closed, and hold the hood adapter in position at the access hatch in

the Command Module by grasping the legs of the LES tower. A mechanical actuator and negator spring on oppositeends of the top of the extension platform frame serve to mechanically center the LES coupler assembly whenever theextension platform is retracted. The LES coupler assembly is commonly referred to as the adapter positioningdevice or APD.

1.2.3.2 Hood Adapter Assembly. The hood adapter assembly is thatpart of the extension platform thatformsthe seal around the Command Module access hatch to preserve the conditioned environment. The adapter is mountedon rollers and attached to the LES coupler assembly to permit proper vertical and horizontal positioning. A portionof the adapter is made of panels thatare held in place by latches and may be quickly removed, if required, underemergency conditions. A soft robber seal provides the padded faying surface between the hood and the CommandModule.

1-1

TM-509A

LES COUPLER

ADAPTI

TOWER

CONDITIONED

AIR INLET

PLATFORM

f

Figure I-1. Environmental Chamber Assembly

I-2

TM- 509A

MERGENCY AIR MANIFOLD

\ C02

•UMBILICAL HOSE

CUTTER

\

\"D" RING

JACK SCREW

GOX

I

I

COMMANDMODULE

TOWER

SLIDE BC

Figure 1-2. Equipment Location (Sheet 1 of 5)

1-3

TM-509A

t20 VAC

! SWITCH

L VALVE

MOVI E CAMERA

tAUST

FAN

Figure 1-2. Equipment Loc_tion (Sheet 2 of 5)

1-4

TM- 509A

MOVIE CAMERAENCLOSUR

o

STILL CAMERAENCLO O

i!

REAR WALL

OUTSIDE VIEW

Figure 1-2. Equipment Location (Sheet 5 of 5)

1-7

TM-50gA

ADAPTER

POSITIONING

.STA61LIZINGARM

GUIDE ARMSTOP BAR

VERTICAL SLIDE

CONTACT LEVER

leilpsre 1-$. LE8 Coupler Assembly

1-8

TM- 509A

SECTION III

OPERATION

3.1 GENERAL

Operation of the systems of the Environmental Chamber must be performed in accordance with approved proce-dures. A partiRl list of approved procedures includes:

V-26336

V-26034

V-21166

Command Module Access Arm

Environmental Chamber Operation

Command Module Service ArmSystem Functional Test

Command Module Access Arm

Electrical Functional Checkout andSupport for Mechanical Tests

3.2 TROUBLE ANALYSIS

Table 3-1 presents some of the possible malfunctions that may be encountered during operation of the varioussystems of the Environmental Chamber. Section VI contains schematics and a table of component identification bymechanical find number to further aid in trouble analysis. Refer to TM-509 for more complete coverage of theAccess Arm related systems.

Table 3-1. Trouble Analysis

TROUBLE PROBABLE CAUSE REMEDY

750 psi GN2 systemNo pressure

Low pressure

Extension platformextend time not correct

Slow or erratic move-

ment of pneumatic

cylinders

Valve A34803-9 closed (EC pneumaticinlet)

Line 9101 not connected

Excessive pressure drop across filterA34749-9

Relief valve A34797-9 set too low ormalfunctioning

Valve A34804-9 not fully closed (ECpneumatic vent)

Pressure regulator A34964-9 improperlyadjusted or malfunctioning

Cylinders damaged or leaking internally

Mechanical linkage binding

Open valve(Control Console No. I)

Verify proper lineconnections

Service filter

(Control Console No. 1)

Set at 950 (_50)psi or replacewith serviceable unit.

Completely close valve.

Adjust to 250 psi or replacewith serviceable unit

Replace with serviceable unit

Inspect. Adjust or repair as

necessary

3-1/3-2

TM- 509A

SECTION IV

SPECIAL TOOLS AND EQUIPMENT

4.1 PURPOSE

This section provides descriptive information on the special tools and equipment used to accomplish maintenance

of the Environmental Chamber. Table 4-1 lists the equipment part number, nomenclature, and application.

4.2 ENVIRONMENTAL CHAMBER HANDLING EQUIPMENT

The Environmental Chamber handling equipment (Figure 4-I) basicallycomprises a spreader beam, cableassemblies, and turnbuckles. This equipment is used with an overhead crane to liftthe Chamber. The spreaderbeam is attached to a crane hook by a four-legged cable assembly. A turnbuckle in each leg of the cable assembly

provides leveling adjustment. Three short cable assemblies and one turnbuckle extend down from the spreaderbeam liftinglugs to the Chamber Liftinglugs.

4.3 FIXTURE ASSEMBLY

The fixtureassembly (Figure 4-2) is used to properly position the actuatingarm in the mechanical actuator ofthe hood adapter centering device during cable and negator spring adjustment. After adjustment, the fixture isremoved from the pivot bracket and bolted to the actuator base in a place provided for this purpose.

Table 4-1. Special Tools and Equipment

FIGURE PART NOMENCLATURE APPLICATIONNUMBER NUMBER

4-1 75M12600-1 Handling equipment

4-2 76K03503-I Fixture assembly

Provides spreader beam with adjustable cableassemblies for lifting Chamber prior to installationon or during removal from the Command ModuleAccess Arm

Provides positioning lock for mechanical actuatorduring adjustment of centering device cables

:' 4-1

TM- 509A

NOTE:

PROOF LOAD LIFTING EQUIPMENT TO

11,000 POUNDS SIMULATING LOAD

CONDITIONS SHOWN.

1 CABLE ASSEMBLY, 75M12597-1

2 SPREADER BEAM, 75M12598-1

3 CAPSCREW, MS90726-191 (2 REQUIRED)

4 WASHER, AN960-1216 (2 REQUIRED)

5 NUT, MS20365-1216 (2 REQUIRED)

6 CLEVIS ROD END, TURNBUCKLE, MS27120-34

7 BODY, TURNBUCKLE, MS27954"-17

8 CLEVIS ROD END,. TURNBUCKLE,, MS27|20-33

9 CABLE ASSEMBLY, 75M13177-1 (3 REQUIRED)

REF: 75M12600-1

Figure 4-1. Environmental Chamber Lifting Equipment

4-2

TM-509A

1 FIXTURE 76K03494-.12 FIXTURE 76K03495-13 BOLT MS16998.-47

!

REF" 76K03503

Figure 4-2. Actuator Locking Fixture Assembly

4-3/4-4

TM- 509A

i. Attach Chamber toarm with the following hardware:

(1) Upper shim (75M19717-I), 2 required, narrow end up

(2) Lower shim (75M19718-1), 2 required, narrow end up

(3) Cap screws, MS90727-115 through MS90727-121, 24 required

(4) Washers, AN960-816, 48 required

(5) Nuts, MS20365-820, 24 required

NOTE

One upper and one lower shim are used between theChamber and each side of the Arm. Exact screw lengthis determined on installation. MS90727-118 is the longestscrew thatis to be used in the uppermost holes andMS90727-121 is the longest screw for the bottom holes.

j. InstallMSS seal panel from Arm to Chamber using bolts (ANSDD7A), washers {A_N960PD516, two per bolt),and nuts (MS21044-DS).

5.1.3 FLUID SERVICE LINE CONNECTION. Connect the fluidservice linesfrom the Access Arm to the Envi-

ronmental Chamber as listedin Table 5-1. Observe the following:

a. Tubing and fittingsare to be installedin accordance wRh KSC-SPEC-Z-0008.

b. Tubing is to be color coded in accordance with KSC-STD-S-0004.

c. When working with open lines, use care to avoid system contamination. Line openings are to be pluggedor capped at all times except when connected to system.

Table 5-1. Arm-to-Chamber Fluid Service Connections

LINE CODE CHAMBER INTERFACE SERVICE

9001

9004

9005

9006

9007

9008

9009

9011

9101

9102

AII092[AI6035

All141

AIII35/AI6036

AIII39/AI6055

Al1084

A11137

AI1222/A16048

A34659

A6354-9

A36209

250 psi conditionedoxygen

I00 psi emergency air

02 sensing

150 psi GHe (purge)

Environmental control

50 psi GN 2 (purge)

150 psi GN 2 (purge)

200 psi H20 (fireprotection)

750 psi GN 2 (actuation)

100 psi H20 (LES cooling)

5-3

TM-509A

5.1.3.1 Environmental Duct. The environmental duct (75M15599-1) completes line 9007 from the Arm to

the Environmental Chamber. Use care to avoid system contamination whenever the duct is disconnected or removedfrom the system. The duct is installed as follows:

a. Secure flanged end of duct to arm duct with a gasket (75M10675-3), 12 bolts (AN4-10A), 12 washers

(AN960-416), and 12 nuts (AN363-428).

b. Secure sleeve end to Chamber duct with a clamp (MARMAN 550-C-I00-625-M).

5.1.4 ELECTRICAL CABLE CONNECTION. Connect the electrical cables from the Access Arm to the Envi-

ronmental Chamber as listed in Table 5-2. Observe the following:

a. Electrical cables are fabricated in accordance wRh KSC-E-165.

b. Electrical cables are installed in accordance with KSC-E-166.

C.

d.

Where cable diameter is too small for cable clamp, wrap cables as required with asbestos (P/N 87M94,

McMaster-Carr, 39428) and tape (P/N 405-1165C-PSA, Minnesota Mining & Mfg. Co., 76381). Firm

clamping is essential to prevent chafing and to keep cables in a bundle where slack is provided.

Protection caps must be installed on connectors at all times except when connectors are mated with eachother.

Table 5-2. Arm-to-Chamber Electrical Connections

CABLE CONNECTOR CONNECTS TO FUNCTION

#-

57A55A27W1

57A55A27W2

57A55A27W3

57A55A27W4

9075A324Wl

9075A325W1

9048A30W4

9048A32AW2

6327A6Wl

6327A2W1

6357A55A2W1

6320AlW5 (W0727)

6320W7 (W0231)

6320W9 (W0402)

32C06

32C07

Pl

P1

P1

P1

57A55A27JI

57A55A27J2

57A55A27J3

57A55A27J4

OIS Unit #I

OIS Unit #2

()IS Unit #3

CDC Display Unit

P2

P2

P2

P2

P2

P2

P2

P2

P2

P2

57A55A16J1

57A55A17J 1

57A55A28J1

57A55A29J1

57A55A18J3

57A55A18J1

57A55A2J1

6320A1J5

6320A1J7

6320A1J9

16 MM Camera

35 MM Camera

OTV Camera

OTV Camera Plugs

Remote Exhaust Fan Switch

120 VAC Input

Control Distributor

Terminal Distributor



Linear Potentiometer

Linear Potentiometer

5-4

TM-S09A

5.2 MAINTENANCE

5.2.1 ADJUSTMENTS. In-service adjustments necessary for proper positioningand operation of the Environ-mental Chamber are listedin Table 5-3.

5.2.2 TORQUE VALVES. Threaded fasteners are normally torqued in accordance with ABMA-STD-18.Exceptions are listedin Table 5-4.

5.2.3 SPECIAL MATERIALS. Table 5-5 listsspecial materials thatare used in maintaining the EnvironmentalChamber.

5.2.4 STANDARD PRACTICES. The following listeddesign standards are to be observed in the performanceof system and equipment maintenance.

a. Lockwire is to be installedper MS33540.

b. Helical coil threaded inserts are to be installed per MS33646.

Table 5-3. Mechanical Adjustments

FIGURE DRAWINGCOMPONENT ADJUST TO REFERENCE REFERENCE

5-2 76K03242LES coupler(APD)

APD linkage(76K03243-1 )

APD positioningcylinder(A34988-9)

Hood linkage

Adapterpositioningdevice

Correct distance between centerline of pivot(76K03248-1) and aR face of bumper (76K03251-1) isobtained by shimming as required.

22.50 (±. 03) inches between centers of upper and lowerattaching bolts.

Retracted: 30.18 (_. 03) inches between centers of

upper and lower attaching bolts.

77.75 (2 03) inches from underside of APD down bar

to extension platform floor

43-58 (_.03) inches between center of boltattachingupper end of hood linkage to liftbeam and lowersurface of hood adapter cross-beam. Final adjust-ment of clevis bracket (76K03405-1) is made duringtest.

APD centered with fixture (76K03503-I) holding

actuator arm in position. Negator spring(76K03855-1) extension is 5.00 (±.03) inches fromoutside of cover to centerline of cable attach hold

in spring end plates. Final length of centering cables(76K03401 and 76K03848-I) is determined duringinstallationand adjustment.

5-3

5-3

5-3

5-4

76K03242

76K03242

76K03384

76K03384

5-5

TM-509A

Table 5-4. Torque Values

PART NUMBER DESCRIPTION TORQUE

50 ft. Ibs.MS90727-62

12521 (Code 91796)

Capscrew, attaches 76K03251-I bumper assembly

to guide arm (16 required)

Wire rope clamps, used on 76K0340-I and76K03848-1 cable assemblies

20 ft. Ibs.

Table 5-5. Special Materials (Sheet 1 of 2)

MATE RIAL SOURCE USE

RTV731 Silastic Sealant Dow Corning Corp. Seal all structural mating surfaces

(Code Ident: 71.984)

Loctite Sealant #84 Grade "C" Loctite Corp. Applied to threads of capscrews

(Code Ident: 05972) prior to installation in rivnuts.

A-4000 Adhesive Dow Corning Corp. Bonding gaskets and lacings in place

(Code Ident: 71984)

12-007 Hysol Hysol Corp. Clear, protective coating

(Code Ident: 04347)

MIL-S-40083 Coat nut threads of grounding lug in

distributor box 57A55A2

Primer:

Super Koropon High

Temperature #34127 green

910-174 curing solution515-019 Primer Base

Enamel:

Silicone Hi Heat

Enamel, white761-100 Enamel Base

910-023 Activator

Primer:

MIL-P-8585, MIL-P-15930, or

MIL-P-52192

Top Coat :

TT-E-489

(Color No. 17875 (White)

Desoto Chemical Coatings, Inc.

(Code Ident: 22873)

Interior finish of Environmental

Chamber

Exterior finish for Environmental

Chamber - two coat full gloss alkydenamel.

(Ref. MIL-STD-171, finish 22.2)

5-6

TM-509A

Table 5-5. Special Materials (Sheet 2 of 2)

MATE RIAL SOU RC E USE

Adhesive, seal koteNB1-99

Insulation, flexible,

vaporsealNB1-601 inch thick

Aluminum jacketingNBI-93• 016 thick

Tape, aluminum foilNBI-1402 inches wide

ClipNBI-1523/8 inch

StrappingNBI-1513/8 x. 020

North Brothers, Inc.Birmingham, Ala.

Insulates transition duct between air

conditioning flex duct from AccessArm and Chamber conditioned, air

inlet duct. (See Figure 5-4)

5-7

TM-509A

"A" DIMENSION

BACK

HARDWARE-_'_

J

L LES COUPLER

PIVOT ASSEMBLY

/-TOP SHIM

,_/-- ADJUSTABLE PIVOT

i _BUMPER ASSEMBLY

NOTE :

FINAL DETERMINATION OF SHIMS

USED IS MADE FROM "A"

DIMENSION WHEN SYSTEMS ARE

IN OPERATION.

SHIM ATTACHING HARDWARE

"A" TOP BOTTOM FRONT NO. REQD BACK NO.REQD ITEM

76K03231-8 76K03231-7 MS90727-59 MS90727-61 BOLT

12.00 8 EA 8 EA

2.500 2.500 MS35338-46 MS35338-46 LOCK WASHER

76K03231-6 76K03231-5 MS90727-59 MS90727-61 BOLT

11.50 8 EA 8 EA

2.000 2.000 MS35338-46 MS35338-46 LOCK WASHER

76K03231-4 76K03231-3 MS90727-59 MS90727-61 BOLT

11.00 8 EA 8 EA

1.500 1.500 MS35338-46 MS35338-46 LOCK WASH ER

76K03231-2 76K03231-I MS90727-59 MS90727-61 BOLT

10.62 8 EA 8 EA

I . 125 I . 125 MS35338-46 MS35338-46 LOC K WASH ER

76K 03217- 2

10.00

9.50

0.500

MS35961-21

JAM NUT

MS90727-64

CAP SCREW

8 EA

8 EA

NAS184-6-616L

AN960-616L

MS21044N6

MS21044N6

AN960-616

8 EA

8 EA

STUD

FLAT WASHER

LOCK NUT

LOCK NUT

FLAT WASHER

Figure 5-2. LES Coupler Shim Installation

5-8

TM-509A

.....

Ia

o

LBUM ER-- NEGATOR SPR

ASSEMBLY

5.00 _ j-NEGATOR

INCHES_ CABLESPRING[_

FRAME ASSEMBLY J_

-ACTUATOR j-_...,_ (_CABLE I._-._ L_

' ._i iH II

"_" ,_ rACTUATOR

\, "\ IASSEMBLY

LOCK ING _/_ t

FIXTURE _ (')I "_'_.. : 3_ _" 0 "C'O--

t,_

O

TOWER 0

VEHICLE

NOTES:

_:_,FINAL CABLE LENGTH IS DETERMINED AT INSTALLATION

_PTORQUE CLAMP TO 20 FT LBS AFTER INSTALLATION OF CABLE

.ADJUST ACTUATOR CABLE WITH FRAME ASSEMBLY CENTEREDAND SYSTEMS IN OPERATION. AFTER ADJUSTMENT, REMOVE

AND STORE LOCKING FIXTURE.

J_AT INSTALLATION, ADJUST NEGATOR SPRING TO DIMENSIONSHOWN WITH FRAME ASSEMBLY CENTERED.

[_::_'APPLY LOCTITE TO THREADS OF CAPSCREWS.

FJ6ure 5-3. Centering Device Adjustment

5-9

TM-5OgA

-TAPD LINKAG E -----'_

22.50

%

77.75

NOTE:

ALL DIMENSIONSARE IN INCHES

ii

iii i

II

_, I_ HOOOL'N*AOE

i 3o._8 I _T

TOP OF FLOOR _ V/

L .HOOD ADAPTER

AS S EMBLY

EXTENSION

PLATFORM

I___J

REF: 76K03384

76K03242

Figure 5-4. LES Coupter and APD Adjustments

5-I0

TM-S09A

I ALUMINUM FOIL TAPE, 2 INCHES WIDE

2 SEAL KOTE ADHESIVE, APPLIED TO 5

3 FLEXIBLE VAPORSEAL INSULAT/Or'II 1 INCH THICK

4 ALUMINUM JACKETING,.016 INCH THICK

5 TRANSITION DUCT, 76K03167-1

6 CLIP, 3/8 INCH

7 STRAPPING, 3/8 INCH X .020 INCH

r-FLEX DUChEsS ARM

_=:_, //*__, /C,AMBER. ,,,-._-L.;_r,_--_

_-' I,Z I0 '

REF: 761(03148 REV B

Flgure 5-5. Transition Duct /nsulatlon

5-11./5-12

TM-509A

FINDNUMBER

A16055

A16056

A16057

A16058

A16059

A 16060

A16061

ELEC I

REF i

DES

Table 6-i. Component Designator List (Sheet 2 of 7)

PARTNUMBER

PNEUMATIC SYSTEM

A34932-9

A34933-9

A34934-9

A34935-9

A34936-9

A34937-9

A34938-9

A34939-9

A34940-9

57A55AIA5

57A55

MC164C4

75M51088-4

75M01305-1

75M01305-1

MC164C8

75M50450-3

75M51313-1(75M51630-434

75M50562-I

75M02047

76K03230-I

76K03230-1

10425701-2

10425701-2

75M51630-634

75M50562-1

DESCRIPTION

Union, bulkhead

Gage, pressure, 0 - 300 psiGlasscoInstrumentCo., Pasadena, Calif.G2300-300

Valve, manualRobbins Aviation, Los Angeles, Calif.SSNA250-4C-787

Valve, manualRobbins Aviation, Los Angeles, Calif.SSNA250-4C-787

Union, bulkhead

Cap assembly

Valve, vent checkJames, Pond & Clark, Pasadena, Calif.P4-698T1

Orifice, bulkhead unionA.U. Stone, New York, N.Y.H228-031

Plate, calibrated bleedDel Manufacturing, Los Angeles, Calif.10023

Cylinder assembly, pneumatic operatingpressure, 750 psi

Cylinder assembly, pneumatic operatingpressure, 750 psi

Valve, 3/8-inch solenoid operated,Marotta Valve Corp., Boonton, N.J.MV123K

Valve, 3/8-inch solenoid operated,Marotta Valve Corp., Boonton, N.J.MVI23K

Valve, check, ventMarotta Valve Corp., Boonton, N.J.232783-634

Orifice, bulkhead unionA.U. Stone Co., New York, N.Y.H228-031

REMARKS ANDREFERENCE FIGURE

NUMBER

Helium supply

Helium supply

Helium vent

Helium supply

Helium supply

Helium supply

Helium vent

Environmental Chamber

distributor box purge

Di_ributor purge vent

Hooks open

Hooks open

Pneumatic reservoir

Hooks open controlvalve No. 1

Hooks open controlvalve No. 2

Hooks open cylinder vent

Pneumatic box purgecontrol

6-3

TM- 509A

Table 6-1. Component Designator List (Sheet 3 of 7)

FIND

NUMBER

A34941-9

A34942-9

A34943-9

A34944-9

A34945-9

A34946- 9

A34947-9

A34948-9

A34949-9

A34950- 9

A34951-9

A34952-9

A34953-9

A34954-9

ELEC

REF

DES

57A55

AIAI

57A55

AIA10

PART

NUMBER

75M51695-2

75M51695-2

76K03084

75M51630-634

75M02047

75M50562-1

75M02047

10425701-2

10426693

76K03578-I

76K03824

I0425701-2

75M51630-634

DESCRIPTION

Orifice, flow restricting

Ausco, Inc., New York, N. Y.-P881-2


Ausco, Inc., New York, N. Y.

P881- 2

Valve, ball, 1-inch firehose

Jamesbury Corp., Worcester, Mass.

Valve, check, vent

Marotta Valve Corp., Boonton, N. J.

23 2783- 634

Nozzle, myster fog

Miami Fire Equipment Co., Miami, Fla.

S- 200

Plate, calibrated bleed

Del Manufacturing, Los Angeles, Calif.10023

Orifice, bulkhead union

A. U. Stone Co., New York, N. Y.

H228-031

Plate, calibrated bleed

Del Manufacturing, Los Angeles, Calif.

10023

Valve, 3/8-inch solenoid operated,

Marotta Valve Corp., Boonton, N. J.MV123K

Valve, I/4-inch check, circle seal

James, Pond& Clark, Pasadena, Calif.

P279T1-4TT


A. U. Stone Co., New York, N. Y.

H92C-047

Cylinder, pneumatic, operating pressure

750 psi

Miller Fluid Power Division, Bensenville,Ill.

Valve, 3/8-inch solenoid operated,

Marotta Valve Corp., Boonton, N. J.

MV123K

Valve, check, vent

Marotta Valve Corp., Boonton, N. J.232783-634

REMARKS AND

REFERENCE FIGURE

NUMBER

Purge linear

potentiometer 32C07

Purge linear

potentiometer 32C06

Firewater shutoff

Hooks open cylinder vent

Firewater spray

Countdown timer purge

vent

Countdown timer purge

Still camera purge vent

Extension platform

retract supply valve

No. 1

Extension cylinder control

Extension cylinder flowcontrol

Retract extension plat-form

Extension platform

retract block valve

Vaive, block vent

6-4

TM- 509A

SECTION VII

PARTS AND COMPONENT ASSEMBLIES

7.1 GENERAL

This section contains illustrated parts breakdowns. Parts purchased from approved manufacturers are identi-

fied by the manu/acturer's part number. The manufacturer's federal supply code (FSC) is listed in parentheses inthe Description column. Refer to Cataloging Handbook H4-2. Code to Name, for the manufacturer's name andaddress. Equivalent substitutions of standard parts are authorized per 76K04427.

7-1

TM- 509A

LINE LINELINE OPERATING PRESSURE - PSIG

CODE SIZE

<_ ON2 PUROE 3/8_ I/4 5OQ EMERGENCY AIR I/2 400

GN 2 ACTUATION 3/8 750

(_ WATER, FIRE HOSE 1 100

_) PLATFORM, RETRACT 3/8 750

(_ PLATFORM, EXTEND 3/8 250

O APDOOWN I/4 ;'50@ APDus i/_ 750

(_ HOOKS OPEN I/4 750

HOOKS OPEN I/4 750

Figure 7-1. Tubing Installation (Sheet 1 of 17)

7-2

TM- 509A

'®

0 0


7-3

TM- 509A

0

12

10

@

Figure 7-I. Tubing Installation (Sheet 3 of IV)

7-4

TM- 509A

11

21

®

0 4O

0 @

0

Figure '/-1. Tubing Inltallation (Sheet 4 ot 19)

7-5

TM- 509A

@

W

u I _"---_ '2

O

11

@ ®

Figure 7-1. Tubing Installation (Sheet 5 of 1"/)

7-6

TM- 509A

45 h iI

J

,, II

I i

I !

0

J

t

III

)

Figure 7-1. Tubing Irmtallatton (_eet 6 of 17)

7-7

TM-509A

\

0

@


7-8

TM-SOgA

I0

k

,0 J.,_

n

O

24

4

26

J .J

O

I0

I0

a

6

O

O

N

@N

Figure 7-1. Tubi_ Installation (Sheet 8 of 17)

7-9

TM-509A

lO0

101

51

_.. -. -. 37 115

Figure 7-1. Tubing L'mtaJlation (S_eet 9 of 17)

7-10

TM-509A

15116

\ ID_ 10

'" _g'_ !13®

, ,P_'A_-'S...-7-._j. - II [/

120

Q

,-on I_.Y

I_,® 127®J 1.

120

IW

Figure 7-I. Tubing I_tallaUon (Sheet 10 of IT}

7-11

TM-509A

Q]) Ii

II

ii

1261125

10

/ "5%(I

(t)

®

Figure ?-1. Tubing Installation (Sheet 11 of 17)

?-13

TM-509A

1;'lgure 7-1. Tubing I._tallatlon (Sheet 12 o! l't)

7-13

TM- 509A

142

$ 71

42

1710

17

26

0


7-14

TM- 509A

119

Q

Figure 7-1. Tubing Im_,_llatiou (Sheet 14 o! 17)

7-15

TM-509A

INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PERNUMBER 1 2 3 4 DESIGNATOR ASSEMBLY

123456789

1011

12131415

1617181920212223242526272829303132333435363738394O4142434445464748495051

5253545556

TUBING INSTALLATIONMODIFIED BY

TUBE ASSEMBLYTUBE ASSEMBLYSCREWWASHER

CLAMP, CUSHIONED

NUT, BLIND RIVETTEE ASSEMBLY

ORIFICE, BULKHEAD UNIONPACKINGNUTTUBE ASSEMBLY

TUBE ASSEMBLYTEETUBE ASSEMBLYTUBE ASSEMBLY

TUBE ASSEMBLY

ELBOW, SWIVELTUBE ASSEMBLYNIPPLE

MANIFOLD

PLUG, PIPEELBOW

SOCKET, COUPLING (73061)CAP ASSEMBLYORIFICE, BULKHEAD UNIONUNION, BULKHEADUNION, BULKHEADNUT

CLAMP, CUSHIONEDSCREWSCREWCLAMP

ORIFICE, BULKHEAD UNIONTEE, SWIVEL ON RUNTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLY

ELBOW, SWIVELCROSS

CLAMP, UNISTRUT (76K03019)TUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLY

ORIFICE, UNIONTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLY

PNEUMATIC BOX ASSEMBLYBOLTWASHERNUT

CLAMP, UNISTRUT (76K03019)

76K03038°276K30482°276K03048° 10076K03048-75MS51958-63MS35338-43MS21919H4

NASI329A3-130KCI09C475M50562-1MC266E904MC174C476K03048-4476K03048-102KC123C476K03048- 9776K03048- 98

76K03048- 96KC131C476K03048-103KCl16C8-676K03129AN933- 3AN914-1C2900KC150C475M50562-1KC124C4KC124C8

KC174C8MS21919H8MS51958-64NAS603-6BMS21104-475M50562-1KCI07C476K03048- 9676K03048- 95

76K03048- 9476K03048- 9376K03048- 92KC131C6

KCl17C4P202576K03048- 4176K03048-3276K03048-7776K03048-3375M50562-I76K03048-4376K03048-3976K03048-8376K03048-8476K03039-IAN4C6AAN960-416MS21045-C4P2024

A34976- 9

A34994-9

A34965- 9

A34932-9

XX11

717

714

1

11642

11611

.1811

115532

23166122141111

131611

11111

111666

2O


7-16

TM-509A

INDEX

NUMBER

575859606162636465666768697O7172737475767778798081828384858687888990919293949596979899

100101102103104105106107108109110111112113114115

DESCRIPTION PART NUMBER1 234

NUT, COUPLINGREDUCER ADAPTERTEETUBE ASSEMBLYCAP ASSEMBLYCAP ASSEMBLY

UNION, BULKHEADNUT, COUPLINGELBOW, BULKHEAD 90 °TEE, SWIVEL ON RUN

KC142C6KCI06C6-4

KC123C676K03048-31KC150C8KC150C6KC124C6KC142C6KC113C8KC107C6

TUBE ASSEMBLY

TUBE ASSEMBLY

ORIFICE, UNIONTUBE ASSEMBLYTUBE ASSEMBLY

TUBE ASSEMBLYTUBE ASSEMBLYORIFICE, BULKHEAD UNIONTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYNIPPLE

TUBE ASSEMBLY

ORIFICE, BULKHEAD UNIONTUBE ASSEMBLYTUBE ASSEMBLYADAPTER

ORIFICE, UNIONUNION

ORIFICE, BULKHEAD UNIONNUTELBOW, BULKHEAD 90 °CAP ASSEMBLY

CLAMP, CUSHIONEDSCREW (KC102-63)CAP ASSEMBLYELBOW SWIVELUNION, BULKHEADPACKINGADAPTERHOSE ASSEMBLYCLAMPTUBE ASSEMBLYHOSE ASSEMBLY

ELBOW, BULKHEAD 90 °TUBE ASSEMBLYORIFICE, UNIONTUBE ASSEMBLYTEE, BULKHEADTUBE ASSEMBLYVALVE, CHECKTUBE ASSEMBLYSCREW

CLAMP, CUSHIONEDTUBE ASSEMBLYTU BE ASSEMBLY

ELBOW, 90°

76K03048-3876K03048-4275M50562-I76K03048-45

76K03048- 5076K03048-3776g03048-4675M50562-I76K03048- 3676K03048-7676K03048-10176K03048- 4776K03048-104KCI16C16-1676K03048- 5475M50562-1

76K03048- 6876K03048-60KC112C475M50562-IKC126C475M50562-IMC174C16KCI13C16

MC177C16MS21919H16MS 35207- 263KC150C16KC131C16KC124C16MS28778-6KCII2C676K03602-6-0580MS35842-15

76K03048-8176K03602-6-0_20KCI13C676K03048-8276K03578-I76K03048-86

KC 114C676K03048-791042669376K03048-80MS51958-65MS21919HII76K03048-8876K03048-87

KC118C4

REFERENCE UNITS PER

DESIGNATOR ASSEMBLY

A34958-9

A34967- 9

A34980- 9

A34978- 9

A34947-9

A34951-9

A34950-9

22

I11342121

I111I1I1

II1

121

I11812121

I2912I221

31III1111

1I21II

9

FIgure 7-1. Tubing Installation (Sheet 16 of 17)

7-17

TM- 509A

INDEX DESCRIPTIONNUMBER 1 2 3 4

116117118119120121

122123124125126127128

129130131132133

134135136137138139140141142

143144145146147148149

REF:

TUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLY

SUPPORT GRIP (81992)U- BOLTHOSE ASSEMBLY

WASHERNUTSTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLY

TUBE ASSEMBLYHOSE ASSEMBLY

ORIFICE, BULKHEAD UNIO NTUBE ASSEMBLY

ELBOW, BULKHEAD 90°TUBE ASSEMBLY

TUBE ASSEMBLYHOSE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYHOSE ASSEMBLYHOSE ASSEMBLY

ORIFICE, UNIONCAP ASSEMBLY

CLAMP, HOSEORIFICE, UNIONTUBE ASSEMBLYTUBE ASSEMBLY

VALVE, CHECKTUBE ASSEMBLYHOSE CLAMP

PART NUMBER

76K03048-9176K03048-9076K03048-89024-01-013MC658A3-05-3676K03602- 4-1200AN960C10MS21045C376K03048-576K03048-7

76K03048-676K03048-37b'K03048-476K03602- 4-096075M50562-1

76K03048-74KC113C476K03048-2176K03048- I76K03602-4-032076K03048-276K03048-2276K03048- 2376K03602- 4- 086076K03602- 4-068076K03578-12MC177C4M535842 -1476K03578-976K03048-1376K03048-2510425928-176K03048-24MS35842-11

REFERENCEDESIGNATOR

A34991-9

A34989-9

A34971-9

UNITS PERASSEMBLY

A34987-9

II

I16

8

51616

i1III7II7I

121I

IIII12III1I

16

76K03038 REV A, EO I,3,4,6,600; 76K30482 NO REV, EO I,2

Figure 7-1. Tubing Installation(Sheet 17 of 17)

7-18

TM-509A

O

O

PLATFORM RETRACT _J1 PLATFORM EXI'ENO APO 0OWN SPAREA34953-9

0 0

0

HOOKS OPENSPARE APO UP _ HOOKS OPEN

A_49 "m -9 A34970--9 A34937-9

0 0 0 _ 0

Figure 7-2. PneumaUc Box AJmembly (S_eet 1 of 7)

7-19

TM- 509A

il

O

J1

J9 J10

J2 '1,

Jll J12 J13 J14 J15

Figure 7-2. Pneumatic Box Assembly (Sheet 2 of 7)

7-20

TM- 509A

\ \

/

\

=\

.12

)<

¢J

T-21

TM-509A

/0/

7-22

TM- 509A

INDEX

NUMBER

456789

10111213

141516

171819

20212223242526272829303132333435363738394O4142434445464748495051525354

DESCRIPTION1 234

PNEUMATIC BOX ASSEMBLYPNEUMATIC BOXSASH CHAIN, NO 30, 13" (39428)CATCH ASSEMBLY (14608)SCREWWASHERBLEED PLATE

SCREWWASHERNUTNUTCAP ASSEMBLYNUTCAP ASSEMBLYGASKETCOVERCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLY

CABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLY

CABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLY

SCREWWASHERCONNECTOR (71468)PROTECTION CAPTUBE ASSEMBLYADAPTERPACKINGTUBE ASSEMBLYTUBE ASSEMBLYMANIFOLD ASSEMBLY

VALVE, SOLENOID

VALVE, CHECK, VENTBOLTBRACKETWASHERNUT

TUBE ASSEMBLYBOLTBRACKETTUBE ASSEMBLYTUBE ASSEMBLY

VALVE, CHECK, VENTBRACKET

VALVE, CHECK, VENTCLAMP, MANIFOLDWASHER

PART NUMBER

76K03039-176K03040-15360715834U

MS51957-26MS35338-13675M02047MS51957-18NAS620C4MS21045-04MC174C4KC150C4MC174C6KC150C676K03039-276K03339-176K0304_- 2276K03047-3676K03047-4076K03047- 2176K03047-3876K03047-1976K03047-3976K03047- 2076K03047-3776K03047-1876K03047-4176K03047- 2376K03047- 2476K03047-4276K03047- 25NAS51958-16MS35338-135

75M13307-1676K03046-34KCl12C6MS28778-676K03046-3676K03046-776K03750-110425701-2

75M51630-634AN3C14A76K03041-1AN960C I 0MS21045C376K03046- I

AN3CSA76K03043- I76K03046-376K03046-3075M51630-63476K03043-2

75M51630-63476K03751-1MS35338-138

REFERENCE

DESIGNATOR

57A55AIW557A55AIW957A55AIWI3

57A55AIW457A55AIW1157A55A1W257A55A1W1257A55AIW357A55AIW1057A55AIW157A55AIW1457A55A1W657A55A1W757A55AIW1557A55AIW8

A349Y/- 9A34939-9

A34944-9

A34974- 9

UNITS PERASSEMBLY

x117

1414

1444

7933

A/R111111111111111177

1515

13248

111I1

262

5858

128

61112148


7-23

TM - 509A

INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PER

NUMBER 1 2 3 4 DESIGNATOR ASSEMBLY

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

8O

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

97

98

99

100

101

102

103

104

105

106

107

108

109

110

111

SCREW

VALVE, SOLENOID

VALVE, CHECK, VENT

VALVE, SOLENOID

VALVE, SOLENOIDTUBE ASSEMBLY

UNION, BULKHEADELBOW ASSEMBLYTUBE ASSEMBLY

VALVE, SOLENOID

TUBE ASSEMBLY

EXPANDER, ADAPTER

BRACKET

TUBE ASSEMBLY

VALVE, SOLENOID

VALVE, SOLENOID

VALVE, CHECK, VENTNUT

WASHER

TEE, FLAREDTUBE ASSEMBLY

TUBE ASSEMBLY

REGULATOR, PRESSUREBOLT

EXPANDER, ADAPTER

MS51957-64

10425701-2

75M51630-634

10425701-2

10425701-2

76K03046-8

KC124C4

KC108C6

76K03046-11

10425701-2

76K03046-2

KC135C4-6

76K03042-1

76K03046- 25

10425701-2

10425701-2

75M51630-634

MS21045C-4

AN960C416L

KC123C6

76K03046- 9

76K03046-10

75M13255

AN4C17A

KC135C6-8

A34973-9

A34963-9

A34938-9

A34969-9

A34961-9

A34962-9

A34970-9

A34972-9

A34964-9

PACKING

TUBE ASSEMBLY

TUBE ASSEMBLY

BRACKET

TUBE ASSEMBLY

TUBE ASSEMBLY

TUBE ASSEMBLY

TUBE ASSEMBLY

TUBE ASSEMBLY

VALVE, SOLENOID

VALVE, CHECK, VENTBOLT

TUBE ASSEMBLY

ELBOW, BULKHEAD

MS28778-8

76K03046-26

76K03046-29

76K03045-I

76K03046-33

76K03046-28

76K03046-35

76K03046-23

76K03046-32

i0425701-2

75M51630-634AN3C20A

76K03046-37

KCII3C6

A34959-9

A34960-9

TUBE, ASSEMBLY

VALVE, SOLENOID

TUBE ASSEMBLY

SWITCH, PRESSURE

VALVE, CHECK, VENT

VALVE, SOLENOID

VALVE, CHECK, VENT

VALVE, SOLENOID

TUBE ASSEMBLY

BRACKET

VALVE, SOLENOID

TUBE ASSEMBLY

ORIFICE, BULKHEAD UNION

TUBE ASSEMBLY

BOLT

VALVE, CHECK, VENT

VALVE, SOLENOID

TUBE ASSEMBLY

76K03046-1410425701-2

76K03046-21

75M06286-2

75M51630-634

10425701-2

75M51630-634

10425701-2

76K03046-18

76K03337-110425701-2

76K03046-16

75M50562-1

76K03046-38

AN3C21A

75M51630-634

10425701-2

76K03046-5

A34985-I

A34975-9

A34981-9

A34983-9

A34956-9

A34955-9

A34949-9

A34954-9

A34953-9

8

8

1

1

1

1

69

1

1

1

4

3

1

1

1

1

3

3

6

1

1

1

3

1

1

1

1

1

1

1

1

1

1

1

1

2

12

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1


7-24

TM-509A

J

1

r_

I

I

! I

O

Figure 7-3. Electrical Equipment Installation (Sheet 9. of 19)

7-27

TM-509A

O Q

1$

177- ,

!

10

4

15

16

19

0I

h

0

Figure 7-3. Electrical Equipment Installation (Sheet 3 of 19)

7-28

TM-509A


7-29

TM- 509A

42

41

//

OIS UNIT(GFE)


7-30

TM- 509A

Figure 7-3. Electrical Equ/pment hmtallatioa (Sheet6 of 19)

7-31

TM-509A

C"" /

_--sl

@ ®

?-

74

7.__<L_,s

0


7-32

TM-509A

N

71

70O

O

N

07 0 o7

9O09

81

se

91


'/-33

TM-509A

15

le

O 0

15

M

@

N

17

I

_,---le se t.s t,._.J.

94

Q


7-34

TM-509A

VIEW B-B

s

:z: ,


'i'-35

TM- 509A

II

I

57A55A16

31

_,._ 57A55A 18

17

Q

Figure 7-3. Electrical Equipment Installation (Sheet II of 19)

7-36

TM - 509A

87 ."

14

26

2T,,_,,-_,J IIllll

0 0

)L_n_ure7-3. Electrical Equipment motallation (Bheet 13 ot 19)

7-37

TM-509A

65

114

1538

37

2S28

Figure 7-3. E_ectrical Equipment Installation (Sheet 13 of 19)

7-38

TM- 509A

72

121

!18

36


'7-39

TM- 509A

116

2973

115116

73 7s ,-_...oI _.'_

Q

7,/, I _\"75

F/g, ure "/-3. Electrical Equipment Installation (Sheet 15 of 19)

7-40

TM-509A

2126

127 7

pJs

Figure 'i'-3. Electrical Equipment Installation (Sheet 16 of 19)

TM- 509A


I2

3456789I0ii12131415

1617181920

21222324252627

282930313233343536

3738394041424344454647484950

5152535455

ELECTRICAL EQUIPMENT INSTALLATIONSWITCHCABLE ASSEMBLY

CABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLY

CABLE ASSEMBLYCABLE ASSEMBLYCABLE (BULK, 4C #120SDB)CAPSCREWWASHERCABLE CLAMP

CLAMPSCREWWASHER

CLAMP (96195)CLAMP (96195)CLAMP

WASHER, RUBBERCONNECTOR (59730)SCREWSWITCHGASKET (77620)HARNESS ASSEMBLYWASHER

NUTWASHER

NUTSCREW

RIVNUT (03481)CLAMP (83930)NUT, BLIND RIVETCLAMP, FLIP LOC (84971)SCREW

LAMP HOLDER (24446)LAMP (24446)LAMP HOLDER (24446)FRAME, COUNTDOWN CLOCKGASKETLENS, COUNTDOWN CLOCK

76K03050-275M13058-I76K03047-976K03047-1076K03047-1376K03047 - 14

76K03047-1676K03047-1776K03047- 2832C06MSFC-332/7MS16997-66AN960C41676K03723-1MS21919DGI6MS51958-64MS35338-43P2026P2028MS21919DG8NASI515B12

2535MS51957-1876K03843-110-40450-I076K03054- 66AN960C4MS21042-04AN960CI0

MS21042-3MS51958-66Al0-130444A16-I-8NAS1329C3-130TA5002BHI802MS35207-263ALF505Xgl

F42TI2/HCALFS05X9276K0383 l- I

76K03832-I76K03830-1

57A55AI057A55W957A55WI057A55WI357A55WI457A55WI957A55W2057A55AI8WI

57A55A9

SCREWBOLTWASHERNUTGASKETGASKETGASKETCOVER PLATE

NUTWASHERMOUNTING'PLATE ASSEMBLYSCREW

GASKET (77820)CONNECTOR (77820)

MS35207- 268AN6CI3AAN960-816LMS21044N676K03702-276K03702 - l76K03702-376K03062- lMS35650-364MS25338-155

76K03499-3MS35266-8310-40450-28I0-I07428-21PS

X11

11111112

2488

69

4065

84

29"5

5811

I303052

594O28

5464

14

814

11I444411l

1441

6231

Figure 7-3. Electrical Eq%tpment Installation (Sheet 17 of 19)

7-42

TM- 509A

INDEXNUMBER

5657585960616263648566678869707172737475767778798081828384858687888990919293949596979899

100101102103104105106I07108109II0111

234DESCRIPTION

SCREWCAP (77820)COX MODULECOVER PLATE

NUT, BLIND RIVETSCREWSCREWWASHER

RIVNUT (03481)R F FILTER (24446)

PART NUMBER

MS35207- 23110-101048-28

76K1234176K03063-1NAS1329C3-130MS35207-262

MS51957-46MS35338-42A8-758G3725

REFERENCE

DESIGNATOR

57A55AII

TERMINAL BLOCKSCREWCLAMPWASHERSCREW

SPLICE

BALLAST (24448)SCREW

WIRE, WHITETERMINAL LUGPRESSWITCH PLATE (74545)

LIFT COVER PLATE (74545)

75M14964-15MS51958-60MS21919DG10AN960C6MS51957-32MS25181-26G3753MS51958-62B-16MS25036-8175052-21

SCREWSCREWCOVER PLATENUT

SWITCH (74545)

RECEPTACLE (74545)CLAMPHARNESS ASSEMBLY

GASKET (77820)SCREWBLANK

TERMINAL LUGTERMINAL LUGTERMINAL BLOCKHARNESS ASSEMBLYPURGE PLATECLAMPDISTRIBUTOR BaKCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLY

CABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLY

CABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYSCREW

MS51957-28KC147-7376K03065-1MS21042-061281-I

I:'2092MS21919DG-676/£03058-1810-40450-16

MS51957-1676/{03687-1MS25036-IIMS25036-675M14964-1276K03059-1076K03455-1MS21919DG2076K03060-176K03047-176K03047-276K03047-3576K03047-376/£03047-476K03047-576K03047-3278K03047-676K03047-3376K03047-2676K03047-1576I<03047-34

78K03047-2976K03047-3176K03047-30MS35265-30

57A55A257A55W157A55W257A55W3157A55W357A55W457A55W557A55W2857A55W657A55W2957A55W2157A55W1857A55W3057A55W2557A55W26

57AS5W20

UNITS PEI_ASSEMBLY

41

1144

4442686

6858

22

28A/R

1632

1031

6632324

221

312O0

211611111111111111118


7-,

TM-509A

INDEX

NUMBER

112113114115116

117118119120121122123

124125126

127128129130131132

133

REF:

I 234DESCRIPTION

CHASSIS ASSEMBLYHARNESS ASSEMBLYBALLAST (24446)CLAMPWASHER, PLASTICWASHER, PLASTICWIRECONDUIT, FLEXIBLE (09641)CONNECTOR (59730)LAMP _4446)SCREWNUTSWITCHSWITCHSWITCHSWITCHCLAMPCABLE ASSEMBLYGASKETSHIELD RING, INNERSHIELD RING, OUTERCABLE ASSEMBLY

6K03050 REV B, EO 1 THRU 6, 601, 602

PART NUMBER

76K0308 I-176K03055-I7G3834MS21919DG4NASI515B3NASI515B06B-12L.T. 12

5353F24TI2/H0MS35207-264MS21044C375M13058-I75M13058-I75M13058-I75M13058-1MS21919DG1876K03047-4576K03066- I75M13676-7175M13676-7032C07

RE FERENCEDESIGNATOR

57A55A1357A55A657A55A557A55A12

57A55A18W4

UNITS PERiASSEMBLY

I118

268

A/RA/R

2

6441I1I3I1

331


7-44

TM- 509A

1

4

2O

24

21

22

tT

le

19

Figure 7-4. Dintributor Box Aamembly (Sheet 1 of 3)

7-45

TM-509A

INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PERNUMBER I 2 3 4 DESIGNATOR !ASSEMBLY

123456789

1011

121314

15161718

192O212223242526272829

REF:

DISTRIBUTOR BOX ASSEMBLYCOVERSCREWLOCKWASHERGASKETSCREW

TERMINAL BOARD ASSEMBLYBOARD ASSEMBLYANGLENUT, STOP (72962)PLATE

NUT, SELF LOCKINGANCHOR NUTCHASSIS ASSEMBLYORIFICE, BULKHEAD UNIONGASKET (70367)NUT, FLARED TUBESCREW

PLATE, BLEEDSCREWMOUNTING BRACKETHARNESS ASSEMBLYDOWEL PIN

HARNESS ASSEMBLYNUTTERMINAL LUG

WASHER, SEALINGHARNESS .ASSEMBLY

BALL AND STUD (59730)ANGLE

76K03060

76K03060-I75M09812-IMS35234-63MS35333-7375M09808-2MS51957-3076K03061-I75M09813-176K03060-379NM-6276K03060-6NAS1021C04NAS1474A376I(03060-275M50562-INS-NESMC175C4

76K03060-775M02047MS51957-1876K03060-575M07777-2MS16555-625

75M07778-2NAS671B6MS25936-53NAS1598C08R75M07779-2#2376K03060-4

X2

3838

281

128I4

5411II1142I212I1

23I2

Figure 7-4. Distributor Box Assembly (Sheet 2 of 2)

7-46

TIVI- 509A

i

O

Figure 7-5. Extension Platform Assembly (Sheet 1 of 13)

7-47

TM-509A

0


7-48

TM- 509A

i I


7-49

TM- 509A

@


'/-50

TM-509A

O

57_ \

\

58


7-51

TM-509A

*---3

®


7-52

TM- 509A

46

72-6-

I

I 74

25

69

t

I

81

77

82

3

@

-_J 5683

P

II I ,I

l_lgure 7-5. Extension Platform Assembly (Sheet _ of 13)

"/-53

TM-509A

0

@


7-54

TM- 509A

46"--'*

@

95

"-FURNISHED WITH 96

4

II IIl_li 23 25 106

loo

_)


7-55

TM- 509A

!

"_"___'_I09

1,

112--

113-

®


7-56

TIVl- 509A

r

INDEX

NUMBER

2

3

4

5

6

78

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

3O

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

1 2 3 4DESCRIPTION

EXTENSION PLATFORM ASSEMBLY

EXTENSION PLATFORM STRUCTURAL

ASSEMBLY

LES COUPLER ASSEMBLY

HOOD ADAPTER ASSEMBLY

SPRING ASSEMBLY

BOLT

WAS HE R

CABLE ASSEMBLY

CENTERING DEVICE SUPPORT ASSEMBLY

PART NUMBER

76K03384-I

76K03386-I

76K03242-1

76K03290-1

76K03855-1

AN4-7A

AN960-416

76K03848-1

76K03560-1

CAPSCREW

CABLE RETAINER

PULLEY

NUT

PULLEY COVER

CABLE ASSEMBLY

SET SCREWNUT

SCREW

BOLT

WASHER

WASHER

CAPSCREW

HORIZONTAL SHAFT

BEARING (43334)

SLEEVE

ROLLER

ROLLER SUPPORT

WASHER

NUT

COVER ASSEMBLY

ACTUATOR ASSEMBLY

BOLT

BOLT

WASHER

NUT, BLIND RIVETBUMPER

STRAIGHT PIN

COTTER PIN

TUBE WELDMENT (SHOWN)

MS90727-13

76K03397-I

MS20220A2

MS21045-4

76K03400-1

76K03401-1

MS51964-101

MS35691-21

KC148-83

NAS1297-4-28

MS35338-140

AN960-516

MS90727-32

76K03343-3

993L01

76K03345-1

76K03328-2

76K03567-1

AN960-616

MS21045-6

76K03545-1

76K03381-1

AN4-10A

AN4-5A

MS35338-44

NAS1330SK4K331

76K03399-1

MS20392-6C51

MS24665-285

76K03240-1

TUBE WELDMENT (OPPOSITE-NOT

SHOWN)

CLEVIS

NUT

EYE

CLEVIS

NUT

CAP SCREW

POSITIONING BRACKET

FRAME ASSEMBLY

CAPSCREW

CLEVIS BRACKET

NUT

WASHER

BOLT

CLEVIS ROD

NUT

76K03240-2

76K03287-1

MS35691-33

76K03352-1

76K03236-1

MS35691-17

MS30727-64

76K03285-1

76K03353-1

M89072-8

76K03405-I

MS2 I044N7

AN960- 716

NAS1297-4-28

76K03264-I

MS35691-61

REFERENCE

DESIGNATOR

UNITS PER

ASSEMBLY

X

1

1

1

1

25

82

1

1

2

1

4

27

1

1

1

1

4

2

22

2

1

9

1

9

1

19

9

1

1

9

8

88

2

6

6

1

1


7-57

TM- 509A


5455

565758596061

62636465666768697071727374757677787980818283848586878889909192939495

96

979899

I00I01102103

104105

106

HOOD LINKAGECHAINWASHERSCREWBALL LOCK PINHOOD RELEASE KNOBSHIMCEILING PANEL

CEILING PANEL (OPPOSITE-NOT SHOWN)

76K03288-INASI201BIOAI2BMS35338-43MS51958-62NAS1354DSTS31076K03349-176K03403-176K03575-2

76K03575-ICEILING STRIPSEAL PANEL ASSEMBLYSEAL PANEL ASSEMBLYCAPSCREWWASHERWASHERBOLTSEAL PLATESEALSEAL PLATEWASHERNUT

SHAFTSLEEVESEAL GUIDETOP FRAME SEALRETAINERSCREWTOP SEAL PANELRETAINERSEAL GUIDESCREWCAPSCREWSEAL FRAME

SEAL RETAINERCAPSCREWUPPER TROLLEY ASSEMBLYCAPSCREWSCREWRETAINE R

SEAL STRIPSPACER

NUT, BLIND RIVETFRAME SHIM (SHOWN)

76K03576-1

76K03553-I76K03553-IMS35308-303MS35335-61AN970-4AN3-10A76K03350-I76K03351-I76K03350-2

AN960-10LMS21045-376K03343-276K03345-2

76K03675-276K03346-I76K03604-IMS35207-26576K03348-I76K03604-276K03675-IMS35207-266

MS90726-776K03342-I76K03341-4MS90727-976K03376-IMS90727-68MS24693-528276K03519-I76K03441-I76K03517-1NASI330S3K21676K03515-I

FRAME SHIM (OPPOSITE-NOT SHOWN)LOWER ROLLER ASSEMBLY (SHOWN)LOWER ROLLER ASSEMBLY (OPPOSITE-

NOT SHOWN)BOLTBOLTCAPSCREWANGLE SUPPORT ASSEMBLYWASHER

NUTNUTWASHER

SEAL PANEL ASSEMBLY

NUT, BLIND RIVET

76K03515-276K03370-I76K03370-2

AN9-14AAN9-14AMS90726-11376K03366-IAN960-816

MS21045-8MS21044N9AN960-916L76K03406-INASI330S4K211

113111

A/R11111

484848

4222

14383

99111

791112

3211428

33333

311111

223I222

2I

19


7-58

TM- 509A

INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PER

NUMBER l 2 3 4 DESIGNATOR ASSEIVIBLY

107

108

109

II0

III

112

113

114

115

116

117

118

REF:

SEAL RETAINER

FRAME SEAL

WALL PANEL BRACKET

CLEVIS BRACKET

WALL PANEL

SIDE TRACK SEAL

SIDE TRACK SEAL

SEAL RETAINER

SEAL RETAINER

SCREW

SEAL RETAINER

SIDE SEAL

76K03384 REV A

76K03341-5

76K03342-2

76K03573-1

76K03572-1

76K03574-1

76K03367-1

76K03368-I

76K03341-1

76K03341-2

NASI096-3-12

76K03341-3

76K03369-I

I

1

2

2

2

2

2

2

2

64

2

2


7-59

TM- 509A

Figure 7-6. LES Coupler Assembly (Sheet 1 of 9)

7-60

TM-509A

33

I-

29

32

28

• O

Figure 7-6. LF__ Coupler A_eembly (Sheet 3 of 9)

7-61

TM-509A

0

Figure 7-6. LES Coupler Assembly (S_eet 3 of 9)

?-62

TM- 509A

2479

1273

34

I1

24

ROTATED 180°

24

Fl_are _-6.. LES Coupler Assembly (Sheet 4 of 9)

9-63

TM- S09A

15

21

21

ecJ

//

/

U

Figure 7-6. LES Coupler AsSembly (Sheet 5 of 9)

7°64

TM-509A

17I

112

O

111

114!0

._'_ _ II.,f/_" --I73i+I ,->,'I+

!17

0

Flsm'e 7-6. LE8 Cotlpler Assembly (Sheet 6 of 9)

'/-65

TM-509A


56789

10111213

14151617

1819202122232425262728

293O313233343536373839404142434445464748495051525354

LES COUPLER ASSEMBLY 'SCREW

WASHER, LOCKBRACKET, CAPCYLINDER, PNEUMATIC (SHOWN)CYLINDER, PNEUMATIC (OPPOSITE)NUT, JAMPIN

CLEVIN, EXTEND CYLINDERCOTTER PIN

BRACKET, SWIVELPIN

PIN

BOLT, SHOULDERBRACKET ASSEMBLY, HOOK (SHOWN)BRACKET ASSEMBLY, HOOK (OPPOSITE)CLEVIS ROD, LINKAGENUT, JAM

LINKAGE, LEFTHOOK ASSEMBLY (SHOWN)HOOK ASSEMBLY (OPPOSITE)WASHER, FLATNUT, LOCKWASHER, FLATNUT, LOCKPLATE, INNERCAPSCREW

WASHER, LOCKCAPSCREW

PLATE, OUTERBOLT, SHOULDERGUIDE ARM ASSEMBLY (SHOWN)GUIDE ARM ASSEMBLY (OPPO6ITE)

WASHER, FLATNUT, LOCKPIN

THRUST BEARING (71041)STABILIZER ARM ASSEMBLYBUMPER ASSEMBLYPIN

CAPSCREWCAM SWITCHCOTTER PINPINDRAW BAR SPRING ASSEMBLY

PIN, SPRINGLEVER ASSEMBLYWASHERBRACKET ASSEMBLYCAPSCREW

TUBE, LEVERBRACKET ASSEMBLY

CAPSCREWWASHER, FLATSPRING LEAFBRACKETLINKAGE, RIGHTPILOT LINKAGE ASSEMBLYBEARING, THRUST (71041)

76K03242-IMS35207- 286MS35338-4476K03196-I

76K03230-1

MS35691-29MS20392- 5C3376K03201-IMS24665- 28376K03197-IMS20392- 5C41MS2G392-5CII5NAS1297-8-5876K03195-I76K03195-276K03191-1

MS35691-4576K03193-176K03198-176K03198- 2AN960-816

MS21044N8AN960-416MS21044N476K03200-1MS90727-11MS35338-46MS90727-6276K03199-1NAS1297-7°7276K03202-I76K03202- 2AN960- 716

MS21044N7MS20392-7CI09TB-81476K03278-176K03251-1MS20392-7C63MS16997-63

76K03273-1MS24665-134MS20392-3C2576K03269-1MS9048-178

76K03265- I76K03685-176K03738-IMS90727- 9

76K03218-176K03738- 2MS16998- 27AN960-10L76K03219-176K03268-1

76K03194-176K03189-1TB-816

A34935-9A34934-9

X4

20211

352

182322114411

I22

10264

412

5416

4211

7724212

82222

1121

16112211II1

Figure 7-6. LES Coupler Assembly (Sheet 7 of 9)

7-66

TM-509A


555657585960616263646566676869

*7071727374757677

*78798O81

828384858687888990919293949596979899

100101102103104105106107108109110111112

BEARING, FLANGED (71041)BOLT, SHOULDERBRACKET

CAP'SCREWSPRING, SWITCHWASHER, LOCKSCREW

PLUG, MODIFIEDCYLINDER, PNEUMATICCLEVIS, RETURN CYLINDERPINLIFT BEAM ASSEMBLYCLEVISNUT, JAMLINKAGE ASSEMBLY, APDSHIM PLATEBOLTNUT, LOCKWASHER, FLATBOLTBOLTCAPSCREWADJUSTABLE PIVOTSHIM PLATE

BOLTPIVOT ASSEMBLYBOLT, SHOULDERUPPER GLIDEGUSSET ASSEMBLYCAPSCREWSHIM STOCK

INSERT (98004)CAPSCREWCAPSCREWINSERT

CYLINDER, PNEUMATICBRACKET, PNEUMATICTRACK ASSEMBLY

CAM FOLLOWER (92563)

WASHER, FLATNUT, LOCKLOWER GLIDECAPSCREW

WASHER, BEVELBRACKET ASSEMBLY (SHOWN)BRACKET ASSEMBLY (OPPOSITE)CAPSCREW

BUMPER ASSEMBLYSPACERCLAMP (81646)

TUBE, VERTICAL SLIDECAPSCREW

CUP ANGLEFLANGE

NUT, LOCKWASHER, FLATSPACERCAM FOLLOWER (92569)SHIM

FB-812-4

NAS1297- 7-2176K03274-1MS90727-476K03192-1MS35338-43MS51957-59

76K03570- I76K03230-176K03190-1MS20392-5C4976K03239-176K03264-1MS35691-6176K03243-176K03231-8MS90727-59MS21044N6AN960-616AN6-12AAN6-14AMS 90727 - 1276K03247-176K03231.7MS90727-6176K03248-1NAS1297- 7-3476K03244-176K03223-1MS 90727*676K03242- 2KNH428MS90727-8MS16997- 99MS21208- C6- I076K0382576K03713-176K03237-1CFH-I-3/4-SAN960-1616MS20364-1614C

76K03245-1MS90727-I0NAS1099-476K03266-176K03266-2MS90727-776K03267-176K03569-I5656

76K03246-1MS16998-7376K03275-176K03737- INASI022-AI0

AN960-I01676K03224-1CF-I-I/2-S76K03229-I

A34988-19

1412182I11III11

18

1417

422iI

1II

128

A/R8

26i0

6111

121212

116

822

1021

I1

12I166664

Figure 7-6. LF,8 Coupler Assembly (Sheet 8 of 9)

7-67

TM-509A

INDEX DESCRIPTION PARTNUMBER REFERENCE UNITS PERNUMBER 1 2 3 4 DESIGNATOR ASSEMBLY

113114115116117118

ROLLER ASSEMBLYSCREWKEEPER PLATE

SPRINGSTOP BAR ASSEMBLYPIN

Y6K03225-IMS35206-26376K03276-1MS24585-37876K03259-1MS20392-5C87

*REFER TO SECTION V

REF: 76K03242

lqgure 7-6. LES Coupler Assembly (_eet 9 of 9)

7-68

TM-509A

14 14

Figure 7-7. Hood Adapter AJlsembly (Sheet 1 of 6)

7-69

TM-509A

11

0

_24

iJ"

i "-->

J_

21

(0

i

0

Figure 7-'/. Hood Adapter Assembly (Sheet 2 of 8)

7-70

TM-509A

97

O

O

11

®

u I

Figure 7-7. Hood Adapter Assembly (Sheet 3 of 6)

7-71

TM- 509A

INDEX DESCRIPTION PART NUMBERNUMBER 1 2 3 4

I

23456q89

10

11121314

1516

171819202122232425262728293O313233343536

3738394O

414243444546

4748

495O515253545556

ADAPTER ASSEMBLY

PANEL, TOP, SEAL ASSEMBLYPANEL ASSEMBLY, TOPADAPTER SKIN ASSEMBLYLIGHTING BOX ASSEMBLYLIGHTING BOX ASSEMBLY

SCREWGASKETBRACKETCAPSCREWWASHERNUT

LATCH CLIP

PANEL ASSEMBLY, SIDELATCH CLIP

LATCH CLIPLATCH CLIP

LATCH CLIPBOLTNUT PLATE

ROLLER ASSEMBLY, SIDE

76K03290-176K03299-176K03296-176K03291-176K03663-176K03656-1MS35207- 26576K03668- i'/6K03325-1MS90727-8AN960-10 LMS21045- 376K03324- 276K03308- I76K03320-176K03321- I76K03323-176K03324- I76K03336-1NASI031- P476K03332-1

NUTWASHER

CAPSCREWJACK SCREWBLOCK

WASHERCAPSCREWNUTWASHERFASTENER (98313)STRAP ASSEMBLYRETAINER STRIP

WASHERNUT

SPACER, TEFLONWASHER

BOLT, SHOULDERLOCK BAR ASSEMBLYBRACKETRETAINER BRACKET

MS21045-4AN960- 416

MS90"/2"/-I076K03318-I"/6K03319-1MS35338-44

MS90725-3MS21045-6AN960-616FDA- 1658-3'/6K0333I-i76K0331 I-IAN960-'/16L

MS21045-7'/6K0332'/-iAN960-816LNAS129'/-'/-24

76K 03326 -I"/6K03328-1"/6K03329-1

LATCH ASSEMBLY (71286)LATCH CLIPMACHINE SCREWRETAINER STRIPRETAINER STRIP

LACING TWINE, UNWAXED(MIL-T-'/13, TYPE P, CLASS 3)

SEALPLASTIC FOAM (70622)

SEAL

BACKUP STRIPRETAINER STRIP

RETAINING STRIPBACKUP STRIPRETAINERSPACER PLATERETAINER

51LI-I-IAA76K03322-1KC102-6876K03303-476K03307-4"/6K03290-4

76K03290-3HH-I-573CLASS T76K03290-2

"/6K03306-4"/6K03303-2

76K03307-276K03306-2

"/6K03317-I76K03340-I76K03316-I

REFERENCE UNITS PERDESIGNATOR ASSEMBLY

X

III11

56212

104104

II2

1241884

I0

18822

332222II1

1IIIi

1I22

4821

A/R

A/RA/R

A/R22128

48

Figure 7-7. Hood Adapter Assembly (Sheet 5 o! 6)

7-73

TM-509A

INDEX DESCRIPTION PART NUMBERNUMBER 1 2 3 4

57585960616263

REF:

NUT, BLIND RIVETNUT, BLIND RIVETCAPSCREWCAPSCREWWASHERBULKHEAD PLATE (ACE)BULKHEAD PLATE (PYRO)

NAS1330S4K151NAS1330S6K211MS90727-6MS90727-58MS35338-4676K03315-176K03330-1

761103290 REV A, EO 1

REFERENCE UNITS PERDESIGNATOR ASSEMBLY

312

312211

Figure 7-7. Hood Adapter Assembly (Sheet 6 of 6)

7-74

TM-509A

16

\

Figure 7-8. Centering Device Actuator Assembly (Sheet 1 of 3)

7-75

TM-509A

O

l_pmm ?-8. Ceu_ering Device Actuator Auembly (Sheet 2 of 3)

7-'t6

TM-509A

INDEX DESCRIPTION PART NUMBER REFERENCENUMBER I 2 3 4 DESIGNATOR

1

234

56

789

I01112

1314151617

18192021

22232425262728293O

313233343536

37

38394O

414243444546474849

5O51525354

55

• REF:

ACTUATOR ASSEMBLYBOLT

ARM ASSEMBLY

PLATE, GUIDEARM

BEARING (71041)PIN, COTTER

NUT, CASTLE, SHEARWASHER

BEARING (92563)

BOLT, SHEARPLATE, BEARING

76K03381-1AN3C5A76K03542-176K03542-476K03542- 261014-6MS24665-355AN3 20C 10

AN960CI016CYR-2-S

NAS464- IOL3676K03542-3

WASHERBOLTFIXTURE ASSEMBLY

BOLT, SHOULDERWASHER, FLATACTUATOR BASESPRINGSTOP

PIN, COTTERCOVERSCREW

76K03543- 2AN3-11A76K03503-176K03544-1AN960CI016

76K03520-I76K03533- I76K03532-IMS24665-353

76K0353 I-IKCI02-63

NUT, CASTELLATED

WASHER, FLATNUT, SELF LOCKINGSHIM

SPRING, EXTENSIONBOLT, SHEARWASHER, FLAT, LIGHTPULLEYWASHER

NUT, SELF LOCKING, THINRETAINER

LOCKWASHERBUSHING

RETAINER, BUSHINGSCREW 100 ° CSKEYEBOLTPULLEY ASSEMBLY

POST ASSEMBLYBRACKET ASSEMBLY

BEARING (43334)BOLTBOLTPULLEY

SPACERCABLE RETAINERNUTWASHER

NUTCRANK ASSEMBLY

BEARING (43334)WASHER

BOLT, SHEARBEARING (92563)

NUT, CASTLE, SHEARPIN, COTTER

76K03381

AN310- I0AN960C10MS21045C376K03703-176K03536-1

NAS464- 5LA26AN960C10LMS20220A276K03543-1

MS21042- 576K03535-1MS35338-13876K03497-1

76K03498-1KC149-1476K03534-176K03537-176K03538-176K03539-1

3205NAS464-4LA14NAS464- 5LA15MS20220A576K03496-176K03541-1MS21044-C5AN960C416MS21044-C4

76K03540-13202

MS27183-14NAS464-6L31

CYR-I-1/4-SAN320C6

MS24665- 283

UNITS PERASSEMBLY

X5121

11111

1211111111

11

10149

A/R1

3833

3361

131111

12222222211

2121

1

Figure 7-8. Centering Device Actuator Assembly (Sheet3 of 3)

7-77

TM-509A

i

21

. S

0

Figure 7-9. Environmental Chamber Structuraland Mechanical Assembly (Sheet 1 of 4)

7-78

TM- 509A

7--

12

i

VIEW A-A

_ t_''--_t e e°- t 'l

19

10

1o,

17

•VIEW B-B

_t

11

O

jP

9

.t_--21

18 20

0

_- 22

19

Figure 7-9. Environmental Chamber Structural and Mechanical Assembly (Sheet 2 of 4)

7-79

TM- 509A

I !

O

N-..-._ ¸ °l

® O


'/-80

TM- 509A

INDEX DESCRIPTION P_RT NUMBER REFERENCE UNITS PERNUMBER 1 2 3 4 DESIGNATOR ASSEMBLY

1

23456

789

101112131415

16171819202122

2324

2526272829303132

33

REF:

STRUCTURAL AND MECHANICAL ASSEMBLYNUTWASHERSHOULDER BOLT

TUBE ASSEMBLY, GUARDRAILHINGE BRACKET

BLIND BOLT (73197)BOLTWASHERNUTBELLOWS RETAINING STRIPBELLOWS RETAINING STRIPBELLOWS RETAINING STRIPBOLTWASHERBOL TNUTBELLOWS RETAINING STRIPBELLOWS RETAINING STRIPBELLOWS RETAINING STRIPBELLOWS ASSEMBLYCHAMBER STRUCTURAL ASSEMBLYEXTENSION PLATFORM ASSEMBLYSCREWSTOP

ROD ASSEMBLYROLLER BRACKET ASSEMBLYBOLTBLIND NUT ASSEMBLY (73197)

76K03412-2MS35691-17

MS35338-27MS21301-2776K03758-176K03757-I

BB352-8-5AN3 -4AAN960-10LMS21044N$76K03765-276K03765-I76K03766 -1MS90727-7AN960-416LMS90727-6MS21044N476K03767-2

76K03767-176K03764-I76K00066-1076K03407-2676K03384-I

NASI219-4-28B76K03752-176K03620 -I76K03185-IMS20073 -03 -06BN359-I032-3

NUTBRACKETWASHERBOLTCYLINDER ASSEMBLY

'6K03412 REV A, EO's I, 4, 5, 6

MS21044N876K03619-1

AN960-816ANS-21A76K03778-I

X4

44224

140140140

211

801062626211

111

62221616221421


7-81

TM-509A

J

0ROTATED 180° I-)

0

Figure 7-10. Equipment Instal/ation (Sheet 1 of 25)

7-82

TM- 509A

I

I

J

12

14

0

J

IS

Figure 7-I0. Equipment Installation (Sheet 2 of 25)

7-83

TM-50gA

\\

\

VIEW 8-B

._. 22

""119 2120

_240

l

Figure 7-I0. Equipment Installatlon (Sheet 3 of 25)

744

TM- 509A

26 27

_,-

31l'

® 47

O

43

.o---_

49

11

_.---q

Figure 7-10. Equipment Installation (Sheet 4 of 25)

7-85

TM-509A

O

I

,I

J

" O

" 1O

57

/I

I

i, I //

O

Figure V-10. F.qulpment Izu_allation (Sheet 5 of 25)

7-86

TM-509A

s

r--- ,_j 6_ _"I

, J1/:_ °y

I ' !

ROTATED 90 • _'_

0

_----s7 r_

.---_

Figure 7-10. Equipment Inst_lation (Sheet 6 of 25)

7-87

TM-509A

Figure 7-10. Equ/pment Installation (Sheet 7 of 25)

7-88

TM-509A

0

Figure 7-10. Equipment Installation (Sheet 8 of 25)

7-89

TM-509A

76K03680(REFERENCE)'_-e-

.J

Jo

I1

PART OF ITEM 83

17

OF ITEM 83

Figure 7-I0. Equipment Inlt_latioa (Sheet 9 of 25)

TM-509A

!

19

IT

IS !

Figure 7-11. Still Camera Enclosure (Sheet 1 of 2)

7-107

TM-509A

INDEX

NUMBER

123456789

10111213141516

1718192O

REF:

1 234DESCRIPTION

STILL CAMERA ENCLOSURE ASSEMBLYPANEL SIDEGASKETENCLOSURE SUB ASSEMBLYNUT

SCREWBRACKET CAMERA MOUNTING

NUT, LOCKPANEL, SIDECHAIN, BEADWASHER, FLATSCREW, FASTNER (24248)SCREW, MACHINEBRACKET

NUT, PLATENUT, LOCKWASHER, FLATBLEED PLATE

SCREWGASKETPANEL, REAR

76K03591

PART NUMBER

76K03591-176K03463-276K03437-176E03432-1MS25082-3MS51958-6676K03462-IMS21044N376K03463-1N_1231C13A22BAN960-1054-36-714-24KC147-9076K03456-1NAS1031P3MS21044N04AN960-47_M02047MS51957-1976g03438-276K03464-1

REFERENCEDE_GNATOR

U_TS PERASSEMBLY

1212917I37

3821

38441411

Figure 7-I1. Still Camera Enclosure (Sheet 2 of 2)

7-I08

TM- 509A

NIKONBATTERY

IKON RELAY

INDEXNUMBER

78

9101112

REF:

1234DESCRIPTION

CHASSIS ASSEMBLYBRACKET ASSEMBLY

SCREW, PANEL CAPTIVE (94222)BRACKETSCREWLOCHWASH ERCHASSIS ASSEMBLYNUT, SELF LOCKINGCLAMPWASHERHARNESS ASSEMBLYRELAY (61775)GROMMET, RUBBERWIRE

76K03081I

PART NUMBER

76K03081-176K03081-354- 58-106- 2476K03081-4MS51957-26MS35338-13676K03081-2NAg 1031- C06MS 21919D4

AN960C676K03861-12JACTLP6HMS35490-34B- 16 WHITE

REFERENCE

DE_GNATOR

!UNITS PER

ASSEMBLY

X242771411111

A/R

Figure 7-13. Still Camera Control Chassis

7-109

TM-509A

1

2

|

F_gure '7-T3. Movie camera Enclo_re (sheet 1 ot 2)

q-110

TM-509A


123456?89

101112131415161718

REF:

MOVIE CAMERA ENCLOSURE ASSEMBLYPANELGASKETENCLOSURE SUB ASSEMBLYSCREW

MOUNT ASSEMBLY (40998)BRACKETPANELSCREW, FASTENER (24248)

76K03592-I76K03453- 276K03444-176K03439-1MS51958-66Q_-1676K03457° 176K03453-154-36-714-24

NUT, LOCKWASHERNUT, PLATECHAIN, BEADBLEED PLATEWASHERNUT, LOCKSCREWGASKETPANEL

76K03592

MS21044N3AN960- I0NASI03P3NASI201CI3A22B75M02047AN960-4MS21044N04

MS51957-19"/6I(03438-176K03454-1

XI21

II111

42IIII42314

4411

Figure %13. Movie Camera Enclosure (Sheet 2 of 2)

7-111

TM-509A

2

21

21 .O

Figure 7-14. Exhaust Duct Assembly (Sheet 1 of 3)

7-112

TM-509A

44

O


1234567

89

1011121314151617181920212223

EXHAUST DUCT ASSEMBLY

EXHAUST DUCTSCREW

GROMMET, RUBBER

76K03092-176K03093-1MS51957-31MS35490-29

NUTWASH ER

BUSHINGRETAINING RINGSHAFTLINKAGEPINSHAFT

NUT, COUPLINGSPACERBUSHING

RETAINER, SPRINGSPRINGSCREW

HOUSINGPIN

GASKETPLATE, COVERPLATE, COVERSTUD ASSEMBLY (71286)

MS21044N04AN960-476K03099-1MS16632-102576K03096-176K03102-1MS9048-00376K03098-1KC142D876K03101-176K03100-176K03571-176K03108-1MS51957-1676K03095-1MS9048-10276K03106-176K03105-176K03103-15S27-12

X1418

122311

2I11211411221

20

Figure 7-14. Exhaust Duct Assembly (Sheet 2 of 3)

7-113

TM-509A

INDEX REFERENCE UNITS PERDESCRIPTION PART NUMBER

NUMBER 1 2 3 4 DESIGNATOR ASSEMBLY

242526

272829

303132333435363738394041424344

REF:

WASHER, RETAINING (71286)CAPACITOR (56289)GASKETNUTWASHERTERMINAL BLOCKTERMINAL LUGTERMINAL LUGTERMINAL LUG

SOLENOID (73949)WIRE

SCREWWASHERSCREWBRACKETSCREWPURGE PLATEHARNESS ASSEMBLY

RECEPTACLE (71286)WASHERSCREWBAFFLESEALSHAFT

76K03092

5S3-I156P-25o40076K03104-1MS21044N06AN960-675M14M4-3MS25036-IMS25036-6MS25936-1118ACM5086/2-14-9MS51958-62

MS35338-43MS51057-2876K03111-IMS51957-1875M0204776K03109-6

5R2-3MS35338-39MS51957-376K03094-I76K03107-176K03097-1

20

11

8813231

A/R444

14

11

20441

2I

L

Figure 7-14. Exhaust Duct Assembly (_eet 3 of 3)

7-114

TM-509A

0

0

0

0

14 _.

58

6257

44 43

35

15 I 13

Figure 7-15, C,QX Module Assembly, (Sheet I of 4)

7-115

TM-509A

| -----4D

74

O

7-116

Ftg_re 7-15. GOX Module Assembly (Sheet 2 of 4)

TM-509A

INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PERNUMBER I 2 3 4 DESIGNATOR ASSEMBLY

57A55AII1234

58789

I0II1213141516

17181920

2122232425262728

293031323334353637

38394O414243

4445

464748495O51

52535455

GOX MODULECOVER PLATEPANE LGAGEGAGE

GAGESCREWNIPPLEDUST CAP

CHAINCAP ASSEMBLYUNIONUNIONDRIVE SCREWSCREWWASHER

WASHERNUTTUBE ASSEMBLY

ADAPTERPACKING (83259)VALVEVALVEUNIONVALVEVALVEVALVEVALVE

PACKING (83259)PLUGTUBE ASSEMBLYTUBE ASSEMBLYPLUGMANIFOLDADAPTERTUBE ASSEMBLY

UNIONPACKING (83259)PACKINGPLUG

UNIONDUST CAPTUBE ASSEMBLYTUBE ASSEMBLYNUTWASHERPACKINGNUT

PACKING (83259)GASKETSCREWVALVEC OU PLINGUNIONWASHERUNION

76K12341-276K30202-176K12341-475M51088-475M51088-475M51088-4KC101-4775M51323-375M51324-3NAS1201C10A13875M50450-3MC164C8MC164C8MS21318-46KC102-64

NAS820-10 LAN960C1218L

MC174C876K12409-17MC242C193-12 77-54575M5132275M51322MC241C1275M01305-1

75M01305-175M01305- I

75M01305-13-877-545MC159C876KI 2409-1176K12409-13KC130C876K12405-1

MC242Cli78K12409-1MC237C43-4 77-545MS28778-8KC130C6

MC237C12MC177C1276K12409-1576K12409-9MC174C4AN960716L

MC266E904MC174C63-6 77-54575M12407-1KC102-6175M51630-634MC573C4

MC164C6AN960C916LMC164C4

A16039

A16049A16056

A18041

A16059A16052

A18045A16040

A16050A18058A16051

A16057

A16038

A16037

A18036

A16035

A16047

A18048

X1

1111

12I1I2II3

46

283

31

15I1211116

i11311

17111

111148

16I

2I8I2

I2I

Figure 7-15..GOX M_tle Assembly (Sheet 3 of 4)

7-117

TM- 509A


A1605556575859606162636465666"/6869707172737475767778"1980

REF:

U NIONUNIONCOU PLINGVALVEVALVEDUST CAPGASKETACCESS PANEL

STAT-O-SEAL (83259)PLUG (99017)PLUG (99017)EQUIPMENT CASEWASHERNUTTUBE ASSEMBLYTUBE ASSEMBLYREDUCERNUTTUBE ASSEMBLYTUBE ASSEMBLYTEETUBE ASSEMBLYADAPTERTUBE ASSEMBLYTUBE ASSEMBLY

76K12341 REV A, EO 4 THRU 7

MC164C4MC164C4

MC573C475M51630-43475M51630-434MC177C475M12417-176K12404-17000-1005WW-11WW-21076K12345-1NAS620-8L

MS21042-0876K12409-376K12409- 7MC247C8-4

MC124C876K12409-2576K12409- 5MC251C4N

76K12409-19MC242C2076K12409- 2376K12409- 21

A16061A16054

122II211

2611112121I

2211

411

11

Figure 7-15. GOX Module Assembly (Sheet 4 of 4)

7-118

TM-509A

27

11

0

8

I

__ NO TE:24

* SPARESHIMS ARE ATTACH ED TO LOWER SURFACEOF CYLINDER SUPPORT (76K03782)

I

_--2 5"

!

I

Figure 7-16. Platform Extend Cylinder Mmmt Assembly (Sheet 1 of 2)

7-119

TM-509A

INDEX DESCRIPTION PART NUMBER REFERENCE i UNITS PERNUMBER 1 2 3 4 DESIGNATOR ASSEMBLY

456789

1011121314

151617

18192021222324252627

REF:

CYLINDER MOUNT ASSEMBLY

NUTWASHER

ROD END (83331)SWIVEL ASSEMBLY

CLEVIS BRACKETNUTWASH ERKEYSWIVEL PLATE

BOLTBUSHINGPNEUMATIC CYLINDER

76K03778-1MS20365D2012AN960 PD2016BRE- 2039576K03784-176K03783- I

MS21044N8AN960-816MS20066- 260 "76K03745-1MS90727-11576K03741-176K03824-1 A34952-9

CAP ASSEMBLY

LOCK WASHERCAP SCREWSWIVEL BRACKET

YOKE ASSEMBLYCAP SCREW

CLEVIS PLATECAP SCREW

WASHERSHIMNUTBUSHINGTHRUST WASHERWASHERNUTBOLT

75M03778

76K03780-1MS35338-46MS90727-6376K03779-176K03781-1MS90727-5976K03785-IMS90727-41AN960-51676K03777-1MS21044N576K03772-176K03742-176K03743-1MS20365D1614AN20DD43

11111

2442i42I16221

414844III1I

Figure 7-16. Platform Extend Cylinder Mount Assembly (Sheet 2 of 2)

.

7-120

johnf. kennedy spacecenter

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