joining @ institute of materials physics and · pdf filejoining @ institute of materials...

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Joining @ Institute of Materials Physics and Engineering Department of Applied Science and Technology - Institute of Materials Physics and Engineering, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, Italy, http://www.composites.polito.it Solid oxide Fuel Cells Nuclear industry High temperature and aerospace industries Shear tests State of the art: Four- point asymmetrical bending test ASTM C 1469-00(2005) Pros It is the only standard available to test the shear strength of joined ceramics and ceramic composites Cons Notches are needed if the joint strength is high Shear stress (within the middle of the joint) is not uniform. Positioning of loading pins is difficult Automotive industry et al. Biomedical and building industries Crofer 22APU/Glass- ceramic sealant/Yttria stabilised zirconia (YSZ) Sealants Self-healing sealant Sealants Test simulating SOFC conditions Test Test station for SOFC stacks @ DENERG* Test Current EC projects & collaborations GlaCERCo – Glass and Ceramic Composites for High Technology Applications (FP7-PEOPLE-2010-ITN, POLITO coordinator), start date: 1 st February 2011. ADMACOM - Advanced manufacturing routes for metal/Composite components for aerospace, (FoF.NMP.2013-10; POLITO coordinator), start date: 1 st October 2013 JOLIE - JOining of LIghtweight alloys to advanced FGM mEtal-ceramic materials (Matera 2010, POLITO coordinator), start date: 1 st May 2013 * Department of Energy- Politecnico di Torino - Italy **Nanoforce Ltd, UK Joint design Reliability of mechanical joints have been coupled with sealant properties of suitable joining materials, to obtain mechanical & sealant joints for CMCs. Info and contact person Milena Salvo, Department of Applied Science and Technology - Institute of Materials Physics and Engineering - Politecnico di Torino - Italy www.composites.polito.it [email protected] Radiation resistant joining material: CaO- Al 2 O 3 glass- ceramic SiC Radiation resistant joining material: SiO 2 - Al 2 O 3 -Y 2 O 3 glass-ceramic SiC/SiC Direct bonding of SiC based materials by Spark Plasma Sintering (SPS)** Direct bonding Joining of C/C to copper alloys for ITER C/C-Cu SiC/SiC joined by Ti by SPS** C/SiC Ultra stable joints of C/C for high performance space instruments C/C Lightweight alternative to aluminium sandwich panel CFRP Joining for inflatable structures: polymer/polymer and polymer/Al alloys Polymers Joining of ceramic reinforced MMC to Al alloy for the breaking system MMC Brazing - low cost Functionally Graded Material (FGM) approach CMC Brazing of intermetallics to Ni-Cr alloys to obtain a FGM FGM Joining of GlidCop to Mo for the Compact Linear Collider (CLIC, CERN) Glidcop Thermal Assisted Direct Bonding (TADB) for glass based lab-on-chip Glass Micro-fluidic device produced by TADB of two glasses Glass Joining of bioactive trabecular-like coatings for prosthetic applications Macroporous Joining of Foamglas®, insulation material Foam glass Type ‘2’ Type ‘3’ Torsion test set-up designed and built at POLITO in coll. ORNL (USA) and Kyoto Univ. (Jap) to measure pure shear strength of joined components

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Page 1: Joining @ Institute of Materials Physics and · PDF fileJoining @ Institute of Materials Physics and Engineering ... • GlaCERCo –Glass and Ceramic Composites for High ... • ADMACOM-Advanced

Joining @ Institute of Materials Physics and EngineeringDepartment of Applied Science and Technology - Institute of Materials Physics and Engineering, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, Italy, http://www.composites.polito.it

Solid oxide Fuel Cells

Nuclear industry

High temperature and aerospace industries

Shear tests

State of the art: Four-point asymmetrical

bending test

• ASTM C 1469-00(2005)

Pros

• It is the only standard available to test the shear strength of joined ceramics and ceramic composites

Cons

• Notches are needed if the joint strength is high

• Shear stress (within the middle of the joint) is not uniform.

• Positioning of loading pins is difficult

Automotive industry et al.

Biomedical and building industries

Crofer22APU/Glass-

ceramic sealant/Yttria

stabilisedzirconia (YSZ)

Sealants

Self-healing sealant

Sealants

Test simulating

SOFCconditions

Test

Test station for SOFC stacks @ DENERG*

Test

Current EC projects & collaborations

• GlaCERCo – Glass and Ceramic Composites for High Technology Applications (FP7-PEOPLE-2010-ITN, POLITO coordinator), start date: 1st February 2011.

• ADMACOM - Advanced manufacturing routes for metal/Composite components for aerospace, (FoF.NMP.2013-10; POLITO coordinator), start date: 1st October 2013

• JOLIE - JOining of LIghtweight alloys to advanced FGM mEtal-ceramic materials (Matera 2010, POLITO coordinator), start date: 1st May 2013

* Department of Energy- Politecnico di Torino - Italy

**Nanoforce Ltd, UK

Joint design

• Reliability of

mechanical joints

have been coupled

with sealant properties

of suitable joining

materials, to obtain

mechanical & sealant

joints for CMCs.

Info and contact person

Milena Salvo, Department of Applied Science and Technology -

Institute of Materials Physics and Engineering - Politecnico di Torino - Italy

www.composites.polito.it

[email protected]

Radiation resistant joining

material: CaO-Al2O3 glass-

ceramic

SiC

Radiation resistant joining

material: SiO2-Al2O3-Y2O3

glass-ceramic

SiC/SiC

Direct bonding of SiC based materials by

Spark Plasma Sintering (SPS)**

Direct bonding

Joining of C/C to copper alloys for

ITER

C/C-Cu

SiC/SiC joined by Ti by SPS**

C/SiC

Ultra stable joints of C/C

for high performance

space instruments

C/C

Lightweight alternative to

aluminium sandwich

panel

CFRP

Joining for inflatable

structures: polymer/polymer and polymer/Al

alloys

Polymers

Joining of ceramic

reinforced MMC to Al alloy for the breaking

system

MMC

Brazing - low cost

Functionally Graded

Material (FGM) approach

CMC

Brazing of intermetallicsto Ni-Cr alloys

to obtain a FGM

FGM

Joining of GlidCop to Mo

for the Compact

Linear Collider (CLIC, CERN)

Glidcop

Thermal Assisted Direct

Bonding (TADB) for

glass based lab-on-chip

Glass

Micro-fluidic device

produced by TADB of two

glasses

Glass

Joining of bioactive

trabecular-like coatings for prosthetic

applications

Macroporous

Joining of Foamglas®,

insulation material

Foam glass

Type ‘2’

Type ‘3’

Torsion test set-up designed

and built at POLITO in coll.

ORNL (USA) and Kyoto

Univ. (Jap) to measure pure

shear strength of joined

components