joint ordnance test procedure (jotp) guideline for...
TRANSCRIPT
JOTP-052 17 March 2012
1
DEPARTMENT OF DEFENSE
JOINT ORDNANCE TEST PROCEDURE (JOTP)
GUIDELINE FOR QUALIFICATION OF FUZES, SAFE AND ARM (S&A) DEVICES, AND IGNITION
SAFETY DEVICES (ISD)
DoD Fuze Engineering Standardization Working Group (FESWG)
DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.
Downloaded from http://www.everyspec.com
JOTP-052 17 March 2012
2
FOREWORD 1. Beneficial comments (recommendation, additions, and deletions) and any pertinent data which may be of use in improving this document shall be addressed to:
Chairman DoD Fuze Engineering Standardization Working Group U.S. Army Armament Research, Development and Engineering Center ATTN: Army Fuze Management Office (RDAR-EIF) Picatinny Arsenal, NJ 07806-5000
2. DoD JOTP-052, Guideline for Qualification of Fuzes, Safe and Arm Devices (S&A), and Ignition Safety Devices (ISD), dated 17 March 2012, supersedes DoD FESWG Document 2008-1, Guideline for Qualification of Fuzes, Safe and Arm Devices (S&A), and Ignition Safety Devices (ISD), dated 07 October 2008.
Downloaded from http://www.everyspec.com
JOTP-052 17 March 2012
3
1. SCOPE
This guideline provides guidance on qualification test plan definition of fuzes, S&As and ISDs. The primary purpose of the qualification guideline is to standardize a minimally acceptable test series, addressing safety and basic suitability for service use. It is expected that other tests and test items would be added, as required, based on unique program specifications and munition lifecycle to further support suitability for service use.
This guideline applies to fuzes, S&As and ISDs. Exclusions include nuclear
weapons systems and trainers, flares and signals dispensed by hand-held devices and pyrotechnic countermeasure devices. These tests do not replace the basic munition safety tests of MIL-STD-2105.
This guideline has been developed by the DoD Fuze Engineering
Standardization Working Group (DoD FESWG) for use by the Army Fuze Safety Review Board (AFSRB), the Army Ignition System Safety Review Board (ISSRB), the Air Force Nonnuclear Munitions Safety Board (NNMSB), and the Navy Fuze and Initiation System Technical Review Panel (FISTRP). These Service Safety Review Authorities will review fuze, S&A and ISD qualification test plans for compliance with this guideline. 2. APPLICABLE DOCUMENTS
MIL-STD-331 Fuze and Fuze Components, Environmental and Performance Tests for
MIL-STD-461 Requirements for the Control of Electromagnetic
Interference Characteristics of Subsystems and Equipment MIL-STD-464 Electromagnetic Environmental Effects Requirements for
Systems MIL-STD-810 Environmental Engineering Considerations and Laboratory
Tests MIL-STD-1316 Fuze Design, Safety Criteria for MIL-HDBK-1512 Electroexplosive Subsystems, Electroexplosive Subsystems,
Electrically Initiated, Design Requirements and Test Methods
MIL-STD-1901 Munition Rocket and Missile Motor Ignition System Design,
Safety Criteria for MIL-STD-1911 Hand-Emplaced Ordnance Design, Safety Criteria for
Downloaded from http://www.everyspec.com
JOTP-052 17 March 2012
4
MIL-STD-2169 High Altitude Electromagnetic Pulse (HEMP) Environment
(Copies of these documents are available online at
http://assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 3. REQUIREMENTS
3.1 General. As part of qualification, all fuzes, S&As and ISDs shall be subjected to Sequential Environment (Waterfall) Testing, Miscellaneous Tests, Performance Tests, and Electromagnetic Environmental Effects (E3) Tests. These requirements do not constitute an entire qualification program. Rather, they must be included as part of the qualification program.
3.2 Test Basis. In general, MIL-STD-331 should be used as the test basis for
qualification of fuzes, S&As and ISDs. In the case where the Stockpile to Target Sequence (STS) environments are greater than those of MIL-STD-331, the STS environments must be employed. Tests from other standards (i.e., MIL-STD-810) or Test Operations Procedures (TOP) may be employed when there is no similar MIL-STD-331 test or such standards pose more severe test parameters.
3.3 Sequential Environment Testing. 3.3.1 Sequential environment testing representative of fuze, S&A or ISD life
cycle will consist of Transportation Vibration (Trans Vib), Temperature and Humidity (T&H), Extreme Temperature (ET), Thermal Shock (TS) and Tactical Vibration (Tac Vib) as a minimum. Non-operating environments should occur prior to operating environments in test series.
3.3.2 There are two methods for conducting Sequential Environment Testing.
One of the two test methods shall be employed as part of a fuze, S&A or ISD qualification program. A minimum of thirty test items are required to be subject to all environments in prescribed sequence for either Method.
3.3.2.1 Method I. Method I is intended to be the baseline test series and
includes full duration tests outlined in 3.3.1. Figure 1a depicts the environmental test sequence for Method I. Figure 1b depicts an expanded notional example of the sequential test flow for Method I.
3.3.2.2 Method II. Method II requires the same sequential environment tests as
in Method I, but allows for lesser T&H and ET test duration in the sequential path. However, additional, full duration T&H and ET tests must be conducted in parallel to the sequential tests. This allows for a reduced test schedule, but an increase in test items in comparison to Method I. Figures 2a and 2b depict the environmental test sequence
Downloaded from http://www.everyspec.com
JOTP-052 17 March 2012
5
for Method II. Figure 2c depicts an expanded notional example of the test flow for Method II. A minimum of three test items are required for each full duration ET and T&H tests conducted in parallel with the sequential environment tests in Method II.
3.3.3 Sequence of Environments. The sequence of environments for Test
Methods I & II depicted in Figures 1a, 1b, 2a, 2b and 2c is the preferred sequence. Deviations from this should be considered on a case by case basis.
3.4 Miscellaneous Tests 3.4.1 As part of the qualification program for fuzes, S&As and ISDs, the following
safety tests shall be conducted on the fuze, S&A or ISD: Primary Explosive Component Safety/Out-of-Line, Jolt, Jumble One-and-a-half Meter (5 foot) Drop, Transportation Handling, Transportation Vibration and Twelve Meter (Forty Foot) Drop. (One-and-a-half Meter Drop test not required here if conducted as part of Sequential Environment Tests.)
3.4.2 Miscellaneous Tests shall be conducted as described in Figure 3. 3.4.3 Additional Miscellaneous Tests shall be conducted as described in
Figure 4.
Downloaded from http://www.everyspec.com
JOTP-052 17 March 2012
6
Figure 1a. Sequential Environment Testing Method I
Seq
uen
tial E
nvir
on
men
t T
ests
Meth
od
I1
,2,3
,5,8
,9
No
tes:
4.
No
mechanic
al arm
ing
and
re-s
afi
ng
, (c
learing
of
po
tential/g
row
ing
failu
re
mo
de).
5.
Tem
pera
ture
pre
-co
nd
itio
nin
g o
f te
st
item
s d
oes n
ot ap
ply
to
T&
H, E
xtr
em
e
Tem
p a
nd
Therm
al
Sho
ck
tests
.
6.
This
test o
nly
req
uired
when a
pp
licab
le.
Fo
r exam
ple
, in
genera
l, t
his
ap
plie
s to
m
issile
s a
nd
ro
cke
ts, b
ut no
t necessarily
m
ort
ars
.
7.
Testing
on it
em
s in b
oth
safe
and
arm
m
od
es req
uired
as a
pp
licab
le.
8.
Serv
ice S
afe
ty R
evie
w A
uth
ority
sho
uld
b
e c
onsulted
on n
eed
fo
r 1.5
m (5ft
) d
rop
te
sting
to
be c
ond
ucte
d a
s p
art
of
the
Seq
uential E
nviro
nm
ent
al Test
Series.
9.
Dashed
events
are
op
tio
nal.
A
Oth
er
Enviro
nm
enta
l Test
(Uniq
ue t
o P
rog
ram
)
B
Functio
n(S
afe
, A
rm, F
ire/Inte
nd
ed
Outp
ut
Perf
orm
ance)
C
Vis
ual I
nsp
ectio
n, X
-Ray,
Inte
rmed
iary
Testing
4
1.
Do
es n
ot in
clu
de o
ther uniq
ue e
nviro
nm
ents
that m
ay b
e r
eq
uired
by the w
eap
on
syste
m p
rog
ram
, i.e.,
aco
ustics, altitud
e, ra
pid
deco
mp
ressio
n, m
echanic
al
(launch,
dis
pense, o
ther)
, sho
ck,
salt f
og
, etc
.
2.
Seq
uential e
nviro
nm
enta
l t
esting
sho
uld
be rep
resenta
tive o
f item
/munitio
nlif
e
cycle
. N
on-o
pera
ting
enviro
nm
ents
sho
uld
occur p
rio
r to
op
era
ting
enviro
nm
ents
in
test series.
3.
To
tal n
um
ber
of
test item
s s
eq
uentially
exp
osed
to
all
enviro
nm
ents
sho
uld
be
no
less than 3
0.
Mo
re t
han 3
0 i
tem
s to
tal m
ay b
e r
eq
uired
. A
mb
ient te
mp
era
ture
te
sting
is n
ot m
and
ato
ry. Test item
s s
ho
uld
be s
plit
betw
een h
ot and
co
ld test
tracks
. N
avy r
eq
uires s
om
e t
est assets
be a
ltern
ate
d b
etw
een h
ot and
co
ld test
tracks
. C
oo
rdin
ate
with a
pp
rop
riate
Serv
ice S
afe
ty A
uth
ority
.
nfi
na
l ≥
30
ns
tart
nfi
nal =
to
tal
nu
mb
er
of
item
s s
ub
ject
to a
llseq
uen
tial
en
vir
on
men
ts a
t en
d o
f te
sti
ng
nsta
rt =
to
tal
nu
mb
er
of
test
item
s a
t b
eg
inn
ing
of
test
seri
es
(= n
fin
al+
Ste
st
item
s)
B
TR
AN
SP
OR
TA
TIO
NV
IBR
AT
ION
MIL
-ST
D-3
31
C –
Te
st B
1.1
TE
MP
ER
AT
UR
E&
HU
MID
ITY
MIL
-ST
D-3
31
C –
Te
st C
1
EX
TR
EM
ET
EM
PE
RA
TU
RE
MIL
-ST
D-3
31
C –
Te
st C
6
TH
ER
MA
LS
HO
CK
MIL
-ST
D-3
31
C –
Te
st C
7
AC
ACB
ACB
ACB
ACB
AB
C
C B
TA
CT
ICA
LV
IBR
AT
ION
6,7
MIL
-ST
D-3
31
C –
Te
st B
3
Downloaded from http://www.everyspec.com
JOTP-052 17 March 2012
7
Figure 1b. Method I Test Flow – Expanded
Start
(nstart)
Transportation Vibration
(MIL-STD-331C, Test B1.1)
HOT COLD
Temperature & Humidity
(MIL-STD-331C, Test C1)
Extreme Temperature
(MIL-STD-331C, Test C6)
HOT COLD
Thermal Shock
(MIL-STD-331C, Test C7)
Tactical Vibration
(MIL-STD-331C, Test B3)
HOT COLD
Visual Inspection, X-ray,
Intermediary Testing
Visual Inspection, X-ray,
Intermediary Testing
End
(nfinal)
Function
(Out-of-Sequence, Arm,
Fire/Intended Output)
Visual Inspection, X-ray,
Intermediary Testing
Visual Inspection, X-ray,
Intermediary Testing
Visual Inspection, X-ray,
Intermediary Testing
Visual Inspection, X-ray,
Intermediary Testing
Required Step
KEY:
Optional Step
Other Environmental Test
(unique to Program)
Visual Inspection, X-ray,
Intermediary Testing
Function
(Out-of-Sequence, Arm,
Fire/Intended Output)
Other Environmental Test
(unique to Program)
Visual Inspection, X-ray,
Intermediary Testing
Other Environmental Test
(unique to Program)
Visual Inspection, X-ray,
Intermediary Testing
Other Environmental Test
(unique to Program)
Visual Inspection, X-ray,
Intermediary Testing
Other Environmental Test
(unique to Program)
Visual Inspection, X-ray,
Intermediary Testing
Other Environmental Test
(unique to Program)
Visual Inspection, X-ray,
Intermediary Testing
Function
(Out-of-Sequence, Arm,
Fire/Intended Output)
Function
(Out-of-Sequence, Arm,
Fire/Intended Output)
Function
(Out-of-Sequence, Arm,
Fire/Intended Output)
Function
(Out-of-Sequence, Arm,
Fire/Intended Output)
Downloaded from http://www.everyspec.com
JOTP-052 17 March 2012
8
Figure 2a. Sequential Environment Testing Method II
Seq
uen
tial E
nvir
on
men
t T
ests
Meth
od
II1
,2,3
,5,1
0,1
1, *
DT
EM
PE
RA
TU
RE
& H
UM
IDIT
Y8
,12
MIL
-ST
D-3
31
C –
Te
st C
1≥3 U
nits
DE
XT
RE
ME
TE
MP
ER
AT
UR
E (
HO
T)8
,12
MIL
-ST
D-3
31
C –
Te
st C
6≥ 3
Units
DE
XT
RE
ME
TE
MP
ER
AT
UR
E (
CO
LD)8
,12
MIL
-ST
D-3
31
C –
Te
st C
6≥ 3
Units
*S
ee n
ext page f
or note
s and in
term
edia
te t
est
ste
ps
nfi
nal =
to
tal
nu
mb
er
of
item
s s
ub
ject
to a
llseq
uen
tial
en
vir
on
men
ts a
t en
d o
f te
sti
ng
nsta
rt =
to
tal
nu
mb
er
of
test
item
s a
t b
eg
inn
ing
of
test
seri
es
(= n
fin
al+
Ste
st
item
s)
B
nfi
na
l ≥
30
ns
tart
TR
AN
SP
OR
TA
TIO
NV
IBR
AT
ION
MIL
-ST
D-3
31
C –
Te
st B
1.1
TE
MP
ER
AT
UR
E&
HU
MID
ITY
6
MIL
-ST
D-3
31
C –
Te
st C
1(m
od
ifie
d)
EX
TR
EM
ET
EM
PE
RA
TU
RE
6
MIL
-ST
D-3
31
C –
Te
st C
6(m
od
ifie
d)
TH
ER
MA
LS
HO
CK
MIL
-ST
D-3
31
C –
Te
st C
7
AC
ACB
ACB
ACB
ACB
AB
C
TA
CT
ICA
LV
IBR
AT
ION
7,9
MIL
-ST
D-3
31
C –
Te
st B
3
Downloaded from http://www.everyspec.com
JOTP-052 17 March 2012
9
**
Figure 2b. Sequential Environment Testing Method II – Notes
Seq
uen
tial E
nvir
on
men
t T
ests
Meth
od
II N
ote
s
No
tes:
1.
Do
es n
ot in
clu
de
oth
er
un
iqu
e e
nvir
on
me
nts
th
at
may b
e r
eq
uir
ed
by th
e
we
ap
on
syste
m p
rog
ram
, i.e
., a
co
ustics,
altitu
de
, ra
pid
de
co
mp
ressio
n,
me
ch
an
ical
(lau
nch
, d
isp
en
se
, o
the
r), sh
ock, salt f
og
, e
tc.
2.
Se
qu
en
tial e
nvir
on
me
nta
l t
estin
g s
ho
uld
be
re
pre
se
nta
tive
of
ite
m/m
un
itio
nlif
e c
ycle
. N
on
-op
era
tin
g e
nvir
on
me
nts
sh
ou
ld o
ccu
r p
rio
r to
op
era
tin
g e
nvir
on
me
nts
in t
est se
rie
s.
3.
To
tal n
um
be
r o
f te
st ite
ms s
eq
ue
ntially
exp
ose
d to
all
en
vir
on
me
nts
sh
ou
ld b
e n
o le
ss t
han
30
. M
ore
th
an
30
ite
ms t
ota
l fo
r se
qu
en
tial t
estin
g
may b
e r
eq
uir
ed
. S
imila
rly,
mo
re t
han
th
ree
te
st u
nits e
ach
fo
r fu
ll d
ura
tio
n T
&H
an
d T
em
pe
ratu
re E
xtr
em
e t
estin
g m
ay b
e r
eq
uir
ed
. A
mb
ien
t te
mp
era
ture
te
stin
g is
no
t m
an
dato
ry.
Te
st ite
ms s
ho
uld
be
sp
lit
be
twe
en
ho
t an
d c
old
te
st
tracks.
Navy r
eq
uir
es s
om
e t
est
asse
ts b
e
alte
rnate
d b
etw
ee
n h
ot
an
d c
old
te
st tr
acks.
Co
ord
inate
with
ap
pro
pri
ate
S
erv
ice
Safe
ty A
uth
ori
ty.
4.
No
me
ch
an
ical
arm
ing
an
d r
e-s
afi
ng
, (c
leari
ng
of
po
ten
tial/g
row
ing
failu
re
mo
de
).
5.
Te
mp
era
ture
pre
-co
nd
itio
nin
g o
f te
st ite
ms d
oe
s n
ot ap
ply
to
T&
H,
Extr
em
e T
em
p a
nd
Th
erm
al S
ho
ck t
ests
.
6.
Th
ese
te
sts
can
be
of
de
cre
ase
d d
ura
tio
n (
14
day d
ura
tio
n e
ach
te
st,
e
ach
te
st
tem
pe
ratu
re).
7.
Th
is te
st o
nly
re
qu
ire
d w
he
n a
pp
licab
le.
Fo
r e
xam
ple
, in
ge
ne
ral, t
his
ap
plie
s to
mis
sile
s a
nd
ro
cke
ts, b
ut n
ot
ne
ce
ssari
ly m
ort
ars
.
8.
Fu
ll 2
8-d
ay d
ura
tio
n t
ests
.
9.
Te
stin
g o
n it
em
s in
bo
th s
afe
an
d a
rm m
od
es r
eq
uir
ed
as a
pp
licab
le.
10
.S
erv
ice
Safe
ty R
evie
w A
uth
ori
ty s
ho
uld
be
co
nsu
lte
d o
n n
ee
d f
or
1.5
m
(5ft
) d
rop
te
stin
g to
be
co
nd
ucte
d a
s p
art
of
the
Se
qu
en
tial E
nvir
on
me
nt
al T
est S
eri
es.
11
.D
ash
ed
eve
nts
are
op
tio
nal.
12
.T
est q
uan
titie
s f
or
the
se
“p
ara
llel”
te
sts
sh
ou
ld b
e n
o le
ss th
an
th
ree
fo
r e
ach
te
st.
B
Functio
n(S
afe
, A
rm, F
ire/Inte
nd
ed
Outp
ut
Perf
orm
ance)
C
Vis
ual I
nsp
ectio
n, X
-Ray,
Inte
rmed
iary
Testing
4
Functio
n(S
afe
, A
rm, F
ire/Inte
nd
ed
O
utp
ut P
erf
orm
ance)
D
Vis
ual I
nsp
ectio
n, X
-Ray
A
Oth
er
Enviro
nm
enta
l Test
(Uniq
ue t
o P
rog
ram
)
C B
Downloaded from http://www.everyspec.com
JOTP-052 17 March 2012
10
Figure 2c. Method II Test Flow – Expanded
Start
(nstart)
Transportation Vibration
(MIL-STD-331C, Test B1.1)
HOT COLD
Temperature & Humidity
(Modified MIL-STD-331C, Test C1)
Extreme Temperature
(Modified MIL-STD-331C, Test C6)
HOT COLD
Thermal Shock
(MIL-STD-331C, Test C7)
Tactical Vibration
(MIL-STD-331C, Test B3)
HOT COLD
Visual Inspection, X-ray,
Intermediary Testing
Visual Inspection, X-ray,
Intermediary Testing
End
(nfinal)
Function
(Out-of-Sequence, Arm,
Fire/Intended Output)
Visual Inspection, X-ray,
Intermediary Testing
Visual Inspection, X-ray,
Intermediary Testing
Visual Inspection, X-ray,
Intermediary Testing
Visual Inspection, X-ray,
Intermediary Testing
Required Step
KEY:
Optional Step
Other Environmental Test
(unique to Program)
Visual Inspection, X-ray,
Intermediary Testing
Function
(Out-of-Sequence, Arm,
Fire/Intended Output)
Other Environmental Test
(unique to Program)
Visual Inspection, X-ray,
Intermediary Testing
Other Environmental Test
(unique to Program)
Visual Inspection, X-ray,
Intermediary Testing
Other Environmental Test
(unique to Program)
Visual Inspection, X-ray,
Intermediary Testing
Other Environmental Test
(unique to Program)
Visual Inspection, X-ray,
Intermediary Testing
Other Environmental Test
(unique to Program)
Visual Inspection, X-ray,
Intermediary Testing
Temperature & Humidity
(MIL-STD-331C, Test C1)
Visual Inspection, X-ray
Function
(Out-of-Sequence, Arm, Fire)
Start
(nTH)
End
(nTH)
Extreme Temperature (Hot)
(MIL-STD-331C, Test C6)
Visual Inspection, X-ray
Function
(Out-of-Sequence, Arm, Fire)
Start
(nETH)
End
(nETH)
Extreme Temperature (Cold)
(MIL-STD-331C, Test C6)
Visual Inspection, X-ray
Function
(Out-of-Sequence, Arm, Fire)
Start
(nETC)
End
(nETC)
Function
(Out-of-Sequence, Arm,
Fire/Intended Output)
Function
(Out-of-Sequence, Arm,
Fire/Intended Output)
Function
(Out-of-Sequence, Arm,
Fire/Intended Output)
Function
(Out-of-Sequence, Arm,
Fire/Intended Output)
Downloaded from http://www.everyspec.com
JOTP-052 17 March 2012
11
Figure 3. Miscellaneous Tests
Mis
cell
an
eo
us T
ests
PR
IMA
RY
EX
PL
OS
IVE
CO
MP
ON
EN
T
SA
FE
TY/O
UT-O
F-L
INE
1
MIL
-ST
D-3
31
C –
Te
st D
1
No
tes:
1.
Pri
ma
ry E
xp
losiv
e C
om
po
ne
nt S
afe
ty/O
ut-o
f-L
ine
te
sts
no
t re
qu
ire
d fo
r in
-lin
e it
em
s.
2.
Arm
y re
qu
ire
s J
olt f
or
ou
t-o
f-lin
e it
em
s. N
avy
req
uir
es it
fo
r a
ll it
em
s. A
ir F
orc
e d
oe
s n
ot r
eq
uir
e
it.
3.
Arm
y re
qu
ire
s J
um
ble
fo
r o
ut-o
f-lin
e it
em
s. A
ir
Fo
rce
re
qu
ire
s it
fo
r a
ll it
em
s. N
avy d
oe
s n
ot
req
uir
e it
.
4.
Se
rvic
e S
afe
ty R
evie
w A
uth
ori
ty s
ho
uld
be
co
nsu
lte
d re
ga
rdin
g n
ee
d fo
r 1
.5m
(5
ft)
dro
p
testin
g to
be
co
nd
ucte
d a
s p
art
of
the
Se
qu
en
tia
l E
nvir
on
me
nta
l Te
st S
eri
es.
1.5
M(5
FT) D
RO
P4
MIL
-ST
D-3
31
C –
Te
st A
4.1
Ele
ctr
ica
l Str
es
s T
es
ts
as p
er
Serv
ice S
afe
ty R
evie
w A
uth
ori
ty≥3 U
nits
JO
LT
2
MIL
-ST
D-3
31
C –
Te
st A
1≥3 U
nits
JU
MB
LE
3
MIL
-ST
D-3
31
C –
Te
st A
2.1
≥3 U
nits
Downloaded from http://www.everyspec.com
JOTP-052 17 March 2012
12
Figure 4. Additional Miscellaneous Tests
Ad
dit
ion
alM
iscellan
eo
us T
ests
PR
OJE
CT
ILE
FU
ZE
AR
MIN
G
DIS
TA
NC
E3
MIL
-ST
D-3
31
C –
Te
st D
1
No
tes:
1.
Test A
5 m
ea
nt t
o b
e c
on
du
cte
d in
co
nju
nction
with
Tra
nsp
ort
atio
n V
ibra
tio
n (B
1.1
). T
his
te
st
ap
plie
s
to ite
ms p
acka
ge
d f
or
Le
ve
l A, m
axim
um
milita
ry
pro
tectio
n, I
AW
AR
70
0-1
5.
2.
Co
nd
ucte
d o
n b
are
ite
m o
r p
acka
ge
d
co
nfi
gu
ratio
n (
wa
rhe
ad
or in
ert
-wa
rhe
ad
a
sse
mb
ly, c
art
rid
ge
, e
tc.)
. A
n in
sp
ectio
n o
f th
e
fuze
/IS
D s
afe
ty fe
atu
res s
ha
ll b
e m
ad
e a
fte
r th
e
test.
3.
Arm
ing
dis
tan
ce
fo
r m
un
itio
ns o
the
r th
an
p
roje
ctile
s s
ha
ll b
e v
eri
fie
d b
y s
uita
ble
me
an
s.
4.
Fo
r in
lin
e fu
ze
s.
TR
AN
SP
OR
TA
TIO
NH
AN
DL
ING
1
MIL
-ST
D-3
31
C –
Te
st A
5
TR
AN
SP
OR
TA
TIO
NV
IBR
AT
ION
MIL
-ST
D-3
31
C –
Te
st B
1.1
12
M/4
0F
TD
RO
P2
MIL
-ST
D-3
31
C –
Te
st A
3
AR
M, A
LL-F
IRE, N
O-F
IRE
TA
CT
ICA
LP
ER
FO
RM
AN
CE
4
MIL
-DT
L-2
36
59
–F
irin
g P
rop
ert
ies
Downloaded from http://www.everyspec.com
JOTP-052 17 March 2012
13
3.5 Performance Tests 3.5.1 As part of the qualification program for fuzes, S&As and ISDs, the following
performance tests shall be conducted: Progressive Arm, Subverted Jolt (two configurations), Subverted Jumble (two configurations), Subverted 1.5m (5 ft) Drop (two configurations) and Arm, All-fire, No-fire Tactical Performance.
3.5.2 The subverted Jolt, Jumble and 1.5m Drop tests require two configurations
to be tested. One configuration has the first safety feature intact, with the second safety feature subverted. The other configuration has the second safety feature intact with the first safety feature subverted. Each of these tests will be conducted with the required quantities of each configuration.
3.5.3 Performance Tests shall be conducted as described in Figure 5. 3.6 Electromagnetic Environmental Effects (E3) Tests 3.6.1 The following E3 tests shall be conducted as part of the qualification
program for fuzes, S&As and ISDs: Personnel-Borne Electrostatic Discharge (ESD), Helicopter-Borne ESD, Power Supply Transients, Lightning Effects, Electromagnetic Radiation (EMR), Electromagnetic Pulse (EMP) and Electromagnetic Interference (EMI).
3.6.2 E3 Tests shall be conducted as described in Figure 6.
Downloaded from http://www.everyspec.com
JOTP-052 17 March 2012
14
Figure 5. Performance Tests
Perf
orm
an
ce T
ests
No
tes:
1.
Subvert
ed S
afe
ty test
unit
configura
tion (in
ert
or
live)
should
be c
oord
inate
d w
ith the a
ppro
priate
S
erv
ice S
afe
ty A
uth
ority
.
2.
Pro
gre
ssiv
e A
rm te
sts
not re
quired
for in
-lin
e it
em
s.
3.
Pro
gre
ssiv
e A
rm te
st n
ot applic
able
to
zip
/snap/n
on-p
rogre
ssiv
e a
rm
item
s unle
ss u
sed f
or purp
ose
s of
gath
ering s
tatis
tics
for out-
of-
line
safe
ty.
PR
OG
RE
SS
IVE
AR
M2
,3
MIL
-ST
D-3
31
C –
Te
st D
8
(SU
BV
ER
TE
DI)
JO
LT
1
MIL
-ST
D-3
31
C –
Te
st A
1
(SU
BV
ER
TE
DI)
JU
MB
LE
1
MIL
-ST
D-3
31
C –
Te
st A
2.1
(SU
BV
ER
TE
DII)
JO
LT
1
MIL
-ST
D-3
31
C –
Te
st A
1
(SU
BV
ER
TE
DII)
JU
MB
LE
1
MIL
-ST
D-3
31
C –
Te
st A
2.1
(SU
BV
ER
TE
DI)
1.5
M/5
FT
DR
OP
1
MIL
-ST
D-3
31
C –
Te
st A
4.1
≥5 U
nits
(SU
BV
ER
TE
DII)
1.5
M/5
FT
DR
OP
1
MIL
-ST
D-3
31
C –
Te
st A
4.1
≥5 U
nits
≥3 U
nits
≥3 U
nits
≥3 U
nits
≥3 U
nits
Downloaded from http://www.everyspec.com
JOTP-052 17 March 2012
15
Figure 6. Electromagnetic Environmental Effects Tests
Ele
ctr
om
ag
neti
c E
nvir
on
men
tal
Eff
ects
(E
3)
Tests
4
No
tes:
1.
Ite
ms s
ha
ll b
e te
ste
d in
all e
xp
ecte
d
ele
ctr
osta
tica
lly-s
ign
ific
an
t ha
nd
ling
co
nfi
gu
ration
s,
i.e
., w
ith
an
d w
ith
ou
t ca
ps, co
ve
rs, p
rote
ctive
d
evic
es, e
tc. R
atio
na
le fo
r p
rop
ose
d e
xclu
sio
n o
f e
ne
rge
tics
mu
st b
e m
ad
e.
2.
MIL
-ST
D-4
64
re
fers
to M
IL-S
TD
-21
69
(cla
ssif
ied
) fo
r E
MP
. T
his
te
st
sh
ou
ld b
e c
on
du
cte
d o
nly
as
ap
plica
ble
to p
rog
ram
.
3.
Th
is te
stin
g is typ
ica
lly c
on
du
cte
d a
t a
syste
m le
ve
l.
HE
SD
testin
g a
t th
e b
are
ite
m le
ve
l ma
y b
e
req
uir
ed
.
4.
E3
test
ite
m q
ua
ntitie
s to
be
co
ord
ina
ted
with
the
a
pp
rop
ria
te S
erv
ice
SM
Es.
5.
EM
R te
stin
g in
clu
de
s a
pp
rop
ria
te H
aza
rds o
f E
lectr
om
ag
ne
tic R
ad
iatio
n to
Ord
na
nce
(H
ER
O)
test(
s).
EL
EC
TR
OM
AG
NE
TIC
INT
ER
FE
RE
NC
E(E
MI)
MIL
-ST
D-1
31
6 &
19
11
M
IL-S
TD
-46
1M
IL-S
TD
-19
01
M
IL-S
TD
-46
4
EL
EC
TR
OM
AG
NE
TIC
PU
LS
E(E
MP
)2
MIL
-ST
D-1
31
6 &
19
11
M
IL-S
TD
-21
69
MIL
-ST
D-1
90
1
MIL
-ST
D-4
64
MIL
-ST
D-3
31
C –
Te
st F
2.1
PO
WE
RS
UP
PL
YT
RA
NS
IEN
TS
(PS
T)
see M
isc S
afe
ty T
ests
–E
lectr
ical S
tressT
ests
LIG
HT
NIN
GE
FF
EC
TS
(LE
)
MIL
-ST
D-1
31
6, 1
90
1 &
19
11
M
IL-S
TD
-46
4
PE
RS
ON
NE
L-B
OR
NE
ES
D1
MIL
-ST
D-3
31
C –
Te
st F
1.1
/2
F1
.2.1
.1
HE
LIC
OP
TE
R-B
OR
NE
ES
D1
,3
MIL
-ST
D-3
31
C –
Te
st F
1.1
/2
F1
.2.1
.3
EL
EC
TR
OM
AG
NE
TIC
RA
DIA
TIO
N(E
MR
)5
MIL
-ST
D-1
31
6 &
19
11
M
IL-H
DB
K-1
51
2 &
MIL
-ST
D-4
64
MIL
-ST
D-1
90
1
MIL
-ST
D-4
64
MIL
-ST
D-3
31
C –
Te
sts
F3
.1,
F4
.1
Downloaded from http://www.everyspec.com
JOTP-052 17 March 2012
16
4. ACRONYMS
AFSRB U.S. Army Fuze Safety Review Board DoD Department of Defense E3 electromagnetic environmental effects EMI electromagnetic interference EMP electromagnetic pulse EMR electromagnetic radiation ESD electrostatic discharge ET extreme temperature FESWG DoD Fuze Engineering Standardization Working Group FISTRP U.S. Navy Fuze and Initiation System Technical Review Panel HEMP high altitude electromagnetic pulse HERO hazards of electromagnetic radiation to ordnance HESD helicopter-borne electrostatic discharge ISD ignition safety device ISSRB U.S. Army Ignition System Safety Review Board JOTP Joint Ordnance Test Publication LE lightning effects NNMSB U.S. Air Force Nonnuclear Munitions Safety Board PESD personnel-borne electrostatic discharge PST power supply transients S&A safe and arm SME subject matter expert STS stockpile to target sequence T&H temperature & humidity Tac Vib tactical vibration TOP test operation procedure Trans Vib transportation vibration TS thermal shock
Downloaded from http://www.everyspec.com