jon v cusick – pipeline spreadboss. onc

8/14/2019 Jon v Cusick Pipeline Spreadboss. ONC

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Jon V Cusick Pipeline Spreadboss. ONC Met course. (Birkenhead) ULCIweld. Met. CSWIP.3.1. (Abingdon) NEBOSH Certificate. Member of the British

Safety Council.8, Pine Close, Great Coates. North East Lincs. DN37 9PN. England

TeL: +44 (0) 1472 316044. Cellphone: 07903157087 & 07783525777

Pipeline Experience listed First:Gas, Oil, Petrochemical, ISO Assessment. QHSE Manager, QA/SafetyEngineer,Project Manager, QA Manager, Inspection Coordinator, VendorInspector (Pipemills). Expeditor, Safety Engineer, Construction, Fabrication,Maintenance, Buying, Planning, Procurement, Expediting and Logistics.Cryogenic piping and storage facilities.

October 1998 to December 1999.Pipelines - TEKFEN Saudi Arabia. Quality Manager, Welding Inspector, SafetyOfficer on Gas Pipeline.Fabrication Inspection, Welding and Erection LNG / LPG Process Stations andstorage vessels.

Full range of QA/QC duties engulfing allocating all Construction NDT, MPI, DPT,Radiography, Interpretation of, Specifications International & Contractualrequirements. Record Compilation of all Material, Consumables, NDT Records.Progression of NDT and Pipe / Joint numbers logically recorded and integratedon the Pipeline Route drawing. Station work logged onto Drawings, Isometrics,GAs, P & IDs recorded pipe numbers and locations. Writing ProceduresMethod Statement Work Instructions. Preparation and ultimate receipt of theEN ISO 9002 Certification inclusive of periodic ISO audits both on site and infabrication workshops.Dealing with procurement, buying from 200 plus suppliers world wide, MaterialReceipt,

Planning, Documentation, Receiving Inspection on Steel, PVC, GRP CMLproducts from Europe.Installation of piping, vessels, (including Cryogenics) instrumentation, electricalcable laying. Loop testing of installed electrical systems.

Technical Author / ISO Coordinator / QA Manager / Safety Advisor KSAPipeline/Pump stations/Blending stations CementAlso: -Carbon Steel Concrete Lined Water Pipeline Project for SWCC.Extensive use of PVC/GRP/CML underground pipelines both Civils andMechanicals.Installation Instrumentation, electrical cable laying. Loop testing of installedelectrical systems.

Technical Author / ISO Coordinator / QA Manager / Safety Advisor KSAPipeline/Pump stations/Blending stations

Vendor Inspection. Supplier Vendor visits to certify pipe work, completed ascontract requirement

October 1997 to Sep-1998Pipelines - CAT (Contracting & Trading Co) KSA / Abu Dhabi Buyer with thepurchasing of materials for Pipeline Installation.

Technical Author, QA/QC Manager, Safety Advisor

Quality Manager Technical Author / Safety Advisor on 40" gas pipeline andLNG tankage built with 9%-22% Ni. Civil and Mechanicals marking andpreparing Right of Way Trenching and Burying, Installation of weldedpipelines, vessels, hands on inspection, impressed current CP system, (carbon


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TeL: +44 (0) 1472 316044. Cellphone: 07903157087 & 07783525777

steel) and Firewater GRP lines, accommodation buildings, writing full QA/QCprocedures to ISO 9002 all NDT documentation control and completion dossiers

engulfing the full spectrum of construction records. Responsible for VendorSupplier Inspections as and when required.

June 1997 to August 1997Pipelines Laybarges - KOC Kuwait. On/Offshore Construction Engineer /Safety Assessor / Planning Eng, Shutdown Pipelines, Stations, Fired heatersrefurbishment. Gas pipeline valve replacement and tubes for fired heaters afterinspection during shutdown period. Running new flow lines/ sub sea negativebuoyancy lines, beach pull and LB pipe laying. Full inspection from trenchdepth, barge positioning, material certification, Welding, Fabrication as perP&IDs, GAs and Isometrics.

Thai Shell QA/QC Coordinator.Pipelines - Construction of the second train for the gas separation expansionproject, along with two pipelines. This was both on / off shore.Responsible for interviewing hiring and deployment of local inspectors for theElectrical, Instrumentation, Piping, Welding, Painting & Coat & Wrap. Author ofthe testing procedures. Initiator of the Inspection Documentation andinspection execution of the project.

January 1988 to December 1988Pipelines -SCOP BRSL Inspection Authority on the IPSA II ProjectPipeline.

Construction of two pump stations by Snamproggetti / Saipem, and a smalldiesel refining plant for the gas oil to run the gas turbines.Responsible for the Inspection of the Static, Rotary and pipe work.Also a member of the commissioning team.

January 1984 to December 1984.Pipelines Laybarges Subsea. Statoil Norway Pipe Support Engineer /offshore storage QA Manager on the Statfjord C Project Modification andfurther development in the Ekofisk Field. Installation and laying of subseapipelines, spools, risers, manifolds and testing.

BIE (British Inspection Engineers). 1973 - 1984

Pipelines Laybarges Subsea and land Based. Various projects from VendorInspection to Pipeline Construction.Included Beach pull from Karg Island Iran.

Cryogenic Storage Vessels, (On Offshore) Heat Exchangers and pipe work, forLNG plants. Extensive offshore development involvement for Forties Field forBP North Sea.

November 2009Jex Engineering through agency - On Loan LtdQA Coordinator Compiling the contract completion documents to be submitted

to Jacobs / LOR.This includes the MRBs / Data Documentation.

October 2009


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TeL: +44 (0) 1472 316044. Cellphone: 07903157087 & 07783525777

Petroplus Coryton Refinary, Shell Haven. QHSE Advisor.Shutdown Following the clients procedures, specifications during the shutdown.

Inductions.Ensuring the PTW and HWP are issued prior to starting work. Gas alarms inplace and calibrated. Confined space , line break procedures are followed.Monitoring the unit entry so the correct permits have been issued. Ensure thetraining has been received through the certification for all activities. TBTs andsafety / quality advice to cover all legalities of contract documentation /personal safety and litigation.Checking the work packs, piping, valves, flanges, vessels, materials, vents,drains against the P&IDs, ISOs, and GAs.

January-2009Grain Power Station for Alstom .HSE Manager on Power-LNG.

CDM regs starting and running a CDM site.Setting up procedures, MSs, RAs, Signage for the Project.Inductions for the Power and LNG industry.

March-2008Laing ORoarke HSE Advisor. Tunnelling position under the River Clyst in Devonfor a gas pipeline.Leave replacement position for 3 weeks only..

April2008 to November 2008Based in Kingston-Upon-Thames as QA Engineer for ODE (Offshore Design

Engineering Ltd) a consultancy working on a mechanical construction projectfor Tunisia.

Jan-2008 to April-2008QA Manager on the Phase II of the CoP (Conoco Phillips) Refinery expansion inImmingham.Working for PC Black & Veach as the QA Manager.Responsible for all the Sub Contractors to ensure all their QA/QC documentsare compiled / dated and placed in the relevant Method Statements / RiskAssessments / Completion Data books for presentation to BVL and ultimatelyto the Client.Compiling all the data into systems for testing and commissioning.

April 2007 to Jan 2008QHSE Manager for the construction of an LNG / LPG Gas plant South WalesIntroducing all Safety Procedures, Method Statements, Risk Assessments,

JSAs, Quality Procedures as per ISO 9000/2000 reqirement. Sourcing NDTCompanies and Q/C Inspectors and Safety Advisors for the project. Mappingout all the required Planning for Inspection and Safety activities for theduration of the 13 month Project. Compiling Test System Document Packs andCompletion handover packs.

April 2007

QA Auditor in Tunisia Sfax for Genesis Oil and GasFull QA Audit at the Vendors for Genesis Oil.

February 2007 to March.


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TeL: +44 (0) 1472 316044. Cellphone: 07903157087 & 07783525777

Certification for sign off. Liaison / Coordinating with the Client throughout theproject thereby integrating documentation and materials certification to

construction locations / orientation within the project. Compiled CompletedData books handed over to the client. Regular Quality Audits carried out byJilland (internally) and by the client LPC/FLSm (external). Short falls by NCRsanswered and corrected. All procedures Method Statements followed.Responsible for designation, Coordination and scheduling of all NDT and hiringplus deployment of the required number of Technicians.Hands on Inspection on a daily basis also carried out. All Construction /Inspection / Welding & Welder Qualification / Documentation procedures in linewith ISO 9001 / 2000 / to Clients and in house procedures.

Construction EngineerFabrication / Installation of two GGH turbines and full housings 28 metres in

diameter in Corten Steel.Test runs of installed rotary equipment and piping / vessels installation.

Buyer / Expeditor / Logistics heavy gauge construction materials Steels,Angle, Channel, Box, Plate Carbon and Stainless. Valves / Butterfly, Check,Ball, Gate in Carbon steel and NACE.

Planner. Employing the Microsoft Projects programme inclusive of projected /Actual costs, Resources required, Delays anticipated and Milestones toachieve.

On completion transferred to the head office.Documentation upgrade for Network Rail Safety procedures and ISO 9001/2000

October 2001 Agency Grimsby - Various fill in positions on a daily basis

August 2000 to October 2001Bradbury Security Grilles Scunthorpe Lincs.Quality Manager ISO Co-ordinator / Technical Author Safety Advisor. WritingDesigning Quality Systems / Welder and Procedure approval / Safety Manuals.Work Procedures Method Statements. Also hands on inspection.ISO 9000 - 2000 Quality Audits. Fabrication Installation Company. Planning.Gained EN ISO 9002 1994 Certification.

Buyer, purchasing materials fasteners and light gauge steels for thefabrication of security cages.Safety Audits Inspections Risk Assessments.

January 2000 to July 2000Pinewood / Shepperton Film Studios - Safety Advisor Working on theConstruction of Film Sets. Risk Assessments Safety Audits, Recommendationson Sites and Workshops Steel Fabrication Erection Special Effects Plasterers Woodwork Painters. Accident Investigations and Reports.

September 1997


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TeL: +44 (0) 1472 316044. Cellphone: 07903157087 & 07783525777

Shutdown Engineer at Yanpet KSA. Piping replacement, Supports, Spring andStatics Insulation, Electrical Loop / terminal testing. Welding, fabrication,

Hydro-testing and flushing, test packages from P & IDs, Test Limits spec.changes, reinstatement thru to commissioning.

May 1994 to May 1997SADAF (BRSL) KSA Al-Jubail MTBE Expansion Mechanical Construction Inspectorcovering materials, welding and fabrication. Hands on Inspection.Ethylene Cryogenic Piping / storage Tanks and process plant.

This was for the MTBE plant, then transferred to Ethylene shutdown asconstruction Supervisor for the expansion project. Installation of central controlbuildings and satellites.

January 1994 to May 1994

ABS for ADNOC/NPCC Project. Buyer / Expeditor of fabricated materials, QACoordinator France. International Coordination Verification Engineer Expeditingfor Ruwais Expansion Jetty Offshore Project. Truly International FabricationProject communication by Phone/Fax throughout the globe. Vendors from

Japan-Europe-Australia-USA. Responsible for coordination of 40 Vendors and200 sub Vendors. Duties Included document review, certification of the ITP'sQM's NDT procedures for the TQP to ISO 9000 and Project procedures.Document control Engineer.

February 1993 to December 1993Chevron Nigeria. Refinery Inspection Coordinator.

Modification and development of Technical manuals for the production ofOffshore Oil / Gas Products at Escravos.Duties included coordination, Planning, and Offshore / Onshore Structures andPlant R & R programmes for cryogenic pipework and storage facilities.Liaison between the contractors and clients inter company departments, giving

Technical support to Purchasing, Design, Planning and Construction. Inspectionfire & Safety seminars. The Project included installation / replacement ofstorage vessels, heat exchangers, rotary equipment and pipework / pipelinesconcerned with shutdown. Optimizing Inspection and test procedures.Commissioning of plant.

April 1992 to January 1993

ABS Freelance Vendor Inspector Expeditor. United Kingdom. Fabrication of pipework and Heat Exchangers (BS 5500), to ASME/ANSI. Verification of castforgings Metallurgical Material Verification. Fabrication of Freezer Road

Trailers, Storage Vessels (ASME VIII) & API 650). Structural Steel (AWS D1.1)Pipe Fabrication (ANSI) and Vendor assessment to ISO 9000 1994 series.

August 1990 to March 1992.Ballast Nedam in The Netherlands. Technical Advisor to Design & PlanningFabrication Coordinator.Spent three months in The Netherlands at project conception prior to travellingto KSA.

Jan 1989 to August 1990.Uhda Egypt Construction Manager at Abu Qir.


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TeL: +44 (0) 1472 316044. Cellphone: 07903157087 & 07783525777

Responsible for construction of the fertilizer plant, engulfing all aspects ofconstruction, planning, progress and total coordination, during the construction

phase.

April 1987 to December 1987.Snamproggetti Vendor Inspector at Head Wrightsons of Teeside.Fabrication of S/S Heat Exchangers for Siberian Gas Project.

January 1987 to March 1987.Isla Refinery in Curacao. Welding Engineer during the refinery shutdown.

February 1986 to December 1986QA Manager Q8 Refinery revamp in Europort Netherlands.

Apprentice Boilermaker at Cammel Llaird shipyard Birkenhead CheshireEngland.

jon v cusick – pipeline spreadboss. onc

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