jon v cusick welding

8/14/2019 Jon v Cusick Welding

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CURRICULUM VITAE 11/09

NAME Jon V Cusick

CONTACT DETAILS

TEL: +44 (0) 1472 316044. Cells: 07903157087 & 07783525777EMAIL [email protected]

QUALIFICATIONS: Member of British Safety Council

UCLI Weld, Met, CSWIP.3.1.ONC Met CourseNEBOSH Certificate

EMPLOYMENT HISTORY

November 2009. Jex Engineering Grimsby through agency - On Loan LtdQA Coordinator Compiling the contract completion documents to be submitted to Jacobs / LOR.This included the MRBs and all required documentation as listed below.

Coordinators Position.MRBs Completion Requirements.Inspection Release Certificate / Inspection Waiver / Third Party Certificate

List of Authorised Deviations and Concessions (including an index)Material & Consumable Certificates, Calibration and Material Test Reports, Traceability Records /

Logs,Statement of Compliance for Product, Fire Test Certification, Form X, Asme U1 etc,Welding Procedure Specifications, PQRs, PTPs & Records ( Including Location / Weld Maps)Welding Operator Qualification RecordsNon Destructive Testing Records (including Procedures, Reports, Operator Quals Records,

Traceability Records and repairs records.Heat Treatment Records ( Including Charts and Reports)Dimensional Records, Weight Certificates and Load Test CertificatesAudit, Non Conformance, Corrective Action & Close-out ReportsPressure Test Records (including those stamped by the - Inspection Authority and Government

Authority)

Mechanical and Performance Test Records (including noise and vibration)Electrical Test Certificates, Reports, Hazardous Area Equipment Schedule, Hazardous Area

Classification Certificates (i.e. ATEX) and IP CertificatesInstrumentation Certificates and ReportsInsert Photograph of Nameplate and StampingInspection and Test Plans (ITPs) and Quality Control PlansStatutory Authority ApprovalsPainting Procedures, Qualifications, Records Including Surface Preparation and Operator

QualificationsAs Built DrawingsTest and Equipment Calibration Certificates.Preservation RecordsSafety Data Sheets / COSHH / Emissions to Atmosphere.

October 2009 Furmanite Petroplus Coryton Refinary, Shell Haven.QHSE Advisor.

Shutdown Following the clients procedures, specifications during the shutdown. Inductions.Ensuring the PTW and HWP are issued prior to starting work. Gas alarms in place and calibrated.Confined space , line break procedures are followed. Monitoring the unit entry so the correct permitshave been issued. Ensure the training has been received through the certification for all activities.TBTs and safety / quality advice to cover all legalities of contract documentation / personal safety andlitigation.Checking the work packs and workshop / site, piping, welding, valves, flanges, vessels, materials,vents, drains against the P&IDs, ISOs, and GAs.

January-2009. To Present. Alstom Power Services

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HSE Manager

Grain Power Station.HSE Manager on Power-LNG feed lines.CDM regs starting and running a CDM site.Setting up procedures, MSs, RAs, Signage for the Project.Inductions for the Power and LNG industry.

Apr 2008 Nov.2008 LNG LPG Brownfield OFFSHORE DESIGN ENGINEERINGQA Engineer

Documentation and Vendor Inspection position.Compilation of WPSs, WPQRs, WQRs and welder testing for P1 Thru P11 materials including thewelding of differential materials.Reviewing and approving Quality and Safety documents.Safety Manuals, Safety Planning, ITPs, Welding Proc, visual, MPI, DPT, Rad interpretation.RAs, MSs, and attended Kick Off Meetings.Production and planning schedules.

Jan 2008 April 2008 PC BLACK & VEACHQA Manager

The Phase II of the CoP Power station in Immingham

Responsible for all the Sub Contractors to ensure all their QA/QC documents are compiled / datedand placed in the relevant MRBs for presentation to BVL and ultimately to the Client.Compiling all the data into systems for testing and commissioning.

April 2007 Jan 2008 Green Field LNG / LPG GAS PLANT, South WalesQHSE Manager

Introducing all Safety Procedures, Method Statements, Risk Assessments, JSAs, and Quality.Testing of welders, compilation of WPSs, WPQRs, WQRs and welder testing for P1 Thru P11materials including the welding of differential materials.Arranging for TPI to witness WPQRs and testing of the welded coupons. This includes Tensile, Etch,Pellinis, Charpys.All procedures as per ISO 9000/2000 / ASME and API requirement.

Sourcing NDT Companies and Q/C Inspectors.

Safety Advisors for the project. Mapping out all the required Planning for Inspection and Safetyactivities for the duration of the 13 month Project. Compiling Test System Document Packs andCompletion handover packs.

April 2007 LNG LPG & Oil at SFAX Tunisia FOR GENESIS OIL AND GASQA Auditor in Tunisia

Full QA Audit at the Vendors for Genesis Oil.

February 2007 March 2007 ABS TPI YorkshireVendor Inspection Engineer

Witness testing of PSVs ESDs, FCVs Hydraulic, Air and manually operated Valves.

October 2006 - February 2007 SOUTHERN SCOTTISH ELECTRICITYSafety Advisor Coordinator

The Hydro Electric Civil Engineering Tunnelling Project Accident Investigations and Reports. Safety Inspections, Improvements recommended and

ensured follow through by Construction Supervisors. Coordination and response to Safe Systems and Risk Based Decision making.

April 2006 - September 2006 LNG LPG GAS RECEIVING AND DISTRIBUTION FACILITIESFOR CENTRICA, Langeled, Easington, East Yorkshire

HSE Advisor

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The CDM Regs Following the PC Safety Plan. HAZOP Study and Methodology. PHA (ProcessHazard Analysis)

Site Coordination for, PTW / Location Audits, Inductions, training, Accident Reports /Investigations, Confined Space Entry, High Pressure Testing (253 Barg-Nitrogen / Helium)restricted access. Weekly and Monthly Safety Reports. Nesting birds required the Wildlife & Countryside Act 1981 enforced.

February 2004 - March 2006 LNG Plant. GLO (GERMANISCHER LLOYD OFFSHORE)QHSE Coordinator

In Japan for Qatar Gas project Dolphin Energy. Vendor Packages Fabrication at Vendors Yards.Monitored reported on PC activities and sub-contractors. Reporting progress to Client PM. Hired inSafety Advisors and QA Inspectors.

Safety Duties. Ensured the company / contractor / followed the project HSE policy, management system,

method statements, RAs, procedures Practices that were effectively absorbed, implemented,constantly improved upon during construction.

Liaison with Contractor HSE Management team specialists Best practice on all issues relating to HSE and welfare of personnel and maintenance of the

systems. Monitored contractor's HSE performances against the calculated KPIs Ensured that HSE performance targets were met and openly reported. Provided support, advice and guidance to the project team on H & S, OHS issues. Actively promoted good safety human behaviour to the entire project workforce through TBT. Prepared site HSE plan for all work areas using HAZID / HAZOP,HAZCON and HAZAN Took the lead role in accident / incident / and near miss investigations. Implementation of corrective actions where required. Modified and Maintained the HSE procedures to incorporate the findings. Identified further health and safety related training, and implemented in a timely manner. Ensured that Worksite occupational and environmental management systems were met Managed

correctly. Ensured the Health & Safety File / Building Manuals were compiled during construction, and

issued after completion.

External Audits Vendors, Contractor and Subcontractor activities Identified trends regarding the possible recurrence of accidents / incidents / near misses Providing feedback to contractors, shop floor, worksites and the project management team as

necessary. Monitored progress of activities as per H&S plan. Improvements maintained through out the construction phase and on to commissioning phase. Designed KPIs in accordance with the HSE plan maintained / and continually improved the

performances Ensured that an all occupational health and safety was reported as per the overall HSE Plan Maintained the HSE training matrix Ensured that all HSE Site Inductions have been recorded

Chaired the H & Safety Meetings commented checked minutes Attended kick off / Pre-Fabrication meetings, discussed Safety Procedures, QPs, ITPs, Project

Schedules. Liaised with the EPC Contractors Project QC Engineer/Manager with respect to Purchase Order

(P.O.) Safety and Inspection activities, comments made and actions taken. Ensured the clients, project and international specification codes of practice were followed Reported to Project Director on the progress, slippage, and measures to ensure recovery.

Monitored: -

Fabrication construction of ASME XIII / API Classified Pressure Vessels, Heat Exchangers andFired Heaters with designated inspection methods, MPI, DPT, Rad, UT, Visual and destructivetesting.

Stress relieving as required by the governing specification inclusive of temperatures, soak periods

and recorded T/T. Associated pipe work for cryogenic systems, piping and Vessels. Third Party surveillance (TPS) activities against the quality performance of the Vendors.

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Determined the surveillance level. Reduced at some Vendors increased at others. TPS visit requirements to Vendors. Schedules modified to suit. EPC Contractor to ensure their procedures was followed.

Reviewed: - EPC P.O. inspection and test plans (ITPs) to determine if the inspection activities were Level of Surveillance planned by the Third Party was appropriate, modifications instigated. Inspection classification ratings (ITP QP) of materials, equipment to quantify appropriate

values. TPS reports and acted on quality requirements modifications where considered appropriate. P.O. closure including data book (MRB) compilation and punch list close-out. EPC contractors Management system compilation and document issue status. Document issue against the Project deliverables. EPC Audit Schedule improvement made at the appropriate Points. Communicated Quality issues to the Local PMT Project Manager and Core Team. Audit and assessed Vendors and Sub Suppliers, received / modified Audit Schedules. Searched and Coordinated attendance of the Inspectors / Engineers at the vendors fabrications

and ensured the fabrications met the project KPIs and milestones and Quality requirements. Coordinated by reviewing / monitoring during the Procurement, Fabrication, Logistics, Expediting

on a worldwide bases for USA, Canada, UK, France, Germany, Italy, Belgium, Netherlands,Norway, Denmark, Turkey, UAE, KSA, India, Korea, Malaysia, Indonesia, Thailand, Japan.

Troubleshooting visits to Vendors sub-vendors - suppliers / Manufacturers when deemed

necessary. Schedule verification to the agreed KPIs. Catch up actions suggested for slippages. Materials management and planning / sub-vendor management / shop scheduling / resource

loading / manufacturing / quality plans and programs showing client intervention points /production planning evaluation / progress monitoring / schedule recovery prospective plans andtrouble shooting, costs, payments, change orders.

Locations were covered with an Inspector hired through myself, rates discussed and agreed andduly sent all the information required through web mail.

Receipt and review of Invoices, Inspection reports, NCRs, IRC. Full records and database kept for all received documentation. Review of Reports, Release Certificates processed any objections returned to contacts for

modification. All reports, invoices were checked against the Inspection Notices, time sheets, agreed rates and

hours then approved for payment.

October 2003 - January 2004 ABS (AMERICAN BUREAU OF SHIPPING)Vendor inspection Engineer

Procurement, Manufacture, Fabrication and Expediting for Nigeria

September 2000 - October 2001 BRADBURY SECURITY, ScunthorpeQHSE Manager

June 1996 - August 2000 JILLAND ENGINEERINGQuality Manager

The Conversion of West Burton Power station from a Fossil burner to a Gas Burner

January 1995 - May 1996 LNGLPG ABS for ADNOC/NPCCQHSE Cordinator France

LNG / LPG Gas production and Loading facilities Vendor Inspection Coordination Procurement / Buyer for the Ruwais Expansion Jetty Offshore

Project. International Fabrication Project communication by Phone / Fax throughout the globe. Vendors from Japan-Europe-Australia-USA. Coordination of 40 Vendors and 200 sub Vendors / Suppliers plus hands on Inspection with visits

to Vendors in Italy, Spain, Netherlands, Belgium, Korea.

Duties Included Safety Supervisor, Materials Procurement, Manufacture, Fabrication document

review, certification of the ITP's QM's NDT procedures for the TQP to ISO 9000 and Projectprocedures. Document control and Trouble Shooting.

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February 1994 - January 1995 CHEVRON NIGERIA, RefineryQHSE / Training Supervisor

Modification and development of Technical manuals for the production of Offshore Oil / Gas Productsat Escravos.

April 1988 - December 1993SNAMPROGGETTIVendor Inspector at Head Wrightsons of Teesside

Fabrication of Heat Exchangers for LNG / LPG Process streams.

April 1987 - March 1988 ISLA REFINARY, Netherlands AntilliesQA / Safety Technical AuthorUpdating and introducing the required documentation for fabrication / revamp and process streamswithin the refinery perimeter.

January 1987 - March 1987 ISLA REFINERY, CuracaoWelding Engineer during the refinery shutdown

February 1986 - December 1986 Q8 REFINERY REVAMP, Europort NetherlandsQA Manager

January 1985 - December 1985THAISHELLQA/QC Coordinator

Construction of the second train for the gas separation expansion / LNG, LPG project, along with twopipelines. Testing of welders to ASME & API.

1973 - 1983BIE (British Inspection Engineers)

Various projects from Vendor Inspection to Onshore and Undersea Pipeline Construction. CryogenicStorage Vessels, LNG/LPG production, Storage and Loading Facilities, Heat Exchangers and

pipework, for LNG plants.Setup of Lab equipment in Test House in KSA for Vetco.

Time served apprentice boilermakerCamell Laird Birkenhead.

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jon v cusick welding

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