js auto cast foundry india pvt ltd profile
TRANSCRIPT
2
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Founded in 2004
Started supplies to Hyundai
35K Manifolds/ Month
Reached 120MT/ Month
Ramp up of Production
To 50 K Manifolds/ Month
Turbine Housings supplies to TEL
Foot Print in to Non-Automotives
PH, CAT, L&T
Introduction of Machine shop
Commissioned GF Disa HP Molding lineTS/ ISO Certified
Started supplies in Fully-Machined condition
Expansion of Machine shop (5 M/C’s, 6000 Sq Ft)
Recipient of SQ Mark Cert from Hyundai
Expansion of Machine shop (5 M/C’s 8000 Sq Ft)
Commissioning of ARPA 1300
Entered Business with Carraro, GE, Gamesa
Entered Business with ZF, Bonfiglioli & FMC
Expansion of Machine shop (7 M/C’s)
Dedicated Feeder Line in place
Entered business with , Dezurik,
Oerlikon, & Iruna
Brief History
HPML (Disa Match 130) planned
ISO 14000 Planned
Entered Business with Daimler & Vestas
Diversified Industry and Customer Base
Low and Medium volume Business ( 100 to 10000 Parts/ Month )
Engage with customers as a long term strategic Business partners
Double digit growth Year on Year
JSA Business Strategy
Our Business Share
20%
15%
12%
12%
10%
6%
5%
5%
5%
5%5%
Agriculture
Infrastructure
Material Handling
Automotive
Mining
Wind Energy
Marine Application
Oil & Gas
Values & Pumps
Power Generation
Industrial Application
Industry Wise
5
Our Customers
Business Growth
1.5214 20 23
32 3444
54 5565
85
110
143
186
241
0
50
100
150
200
250
300
20
04
-0
5
20
05
-0
6
20
06
-0
7
20
07
-0
8
20
08
-0
9
20
09
-1
0
20
10
-1
1
20
11
-1
2
20
12
-1
3
20
13
-1
4
20
14
-1
5
20
15
-1
6
20
17
-1
8
20
18
-1
9
20
19
-2
0
ValueGrowth PlanCro
res (IN
R)
Quality, TS 16949 certified
Manufacture Intricate Parts & complex Metal Grades (Hi-SIMO)
Short Development Lead time
Technical Expertise
One stop shop for Customers (Drwg to Point of Use)
Over 100 Year of combined experience from Leadership team
Our Strengths
Exceeding Customer expectations in all aspects
Zero PPM & 100% On-time delivery
Internal Rejection rate 1500 PPM at machined products & 30000 PPM at foundry
Zero Accidents
Environmental compliance
Total Employee Satisfaction
Become the preferred supplier of cast iron machined/assembled components out of Asia.
Our Objectives
Capacity
1000 MT/ Month
Weight Range of 10 to 225 Kg
Maximum Size of 1200 X 900 X 300 + 300 mm
4 Induction Furnaces (3 X 1 ton + 1 X 1.5 ton)
5 Molding Lines (ARPA 200, ARPA 450, HPML Disa Match 130, Disa GF, ARPA 1300)
4 Type of Core Making Facility (Shell, Cold Box, CO2 & Oil)
5 Shell & 13 Cold Box core shooters
3 Shot Blasting Machines
4 Sets of Fettling Equipment
1 Paint Booth
Fully equipped Sand Lab & Met Lab
Magma 5.1, Pro E and MasterCAM
Dedicated Feeder line for un-interrupted power
1 Diesel Genset for backup with capacity of 2MW
Infrastructure
Foundry
Mold Box Dimension & Details
Weight Range of 10 to 225 Kg
Maximum Dia Size of 1200 mm
15 Nos of Vertical Machining Center
3 Nos of Horizontal Machining Center
4 Nos of Vertical Turning Lathe
8 Nos of Horizontal Turning Center
2 Nos of Hot washing Machine
Inspection tools & Equipment
2 CMM, 2 Digital Height Gauges
Endoscopy & Millipore apparatusOther needed Tools & Gauges
Capacity
Infrastructure
Machine Shop
Product Profile at a Glance
Manifold Products at a Glance
Turbine Housing Products at a Glance
