jt fully automatic wavesoldering machine · 2018-09-05 ·...

深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.

JT FULLY AUTOMATIC WAVESOLDERING MACHINE

——WS Series


JT HQ & MANUFACTURING PLANT


WS Series FULLY AUTOMATIC WAVESOLDER MACHINE

INTRO

SYSTEM

OPS

深圳市劲拓自动化设备股份有限公司SHENZHEN JT AUTOMATION EQUIPMENT CO.,LTD.21 3

INTRO:

MACHINE INFO：

DIMENSION(L*W*H) 4430×1620×1710MM

PCB DIRECTION L→R（R→L OPTION）

POWER SUPPLY 3P5W，380VAC ，50/60Hz， 63A

POWER 80KW/83KW

AIR SUPPLY 0.5MPa

WEIGHT ABOUT 2300KG

ELECTRICAL INFO：

TOTAL POWER 34KW

NORMAL 12KW

STARTUP 26KW

CONTROL IBM PC＋PLC

INTRO

SYSTEM

OPS

S：标配 O：选配 N/A：无


INTRO

SYSTEM

OPS

21 3

MACHINE DESCRIPTION

COOLINGSOLDERPOTPREHEATCONVEYORSPRAY FLUXER

DISPLAY

& CPU

KEYBOARD

& MOUSEE-STOP

BUTTON

E-STOP

COOLING

PANEL

DOOR


SPRAY

FLUXING

21 3

OPS:

INTRO

SYSTEM

OPS

PREHEAT 1 SOLDER POT COOLINGPREHEAT 2 PREHEAT 3

SOLDERING FLOW


（1）SPRAY FLUXING

INTRO

SYSTEM

OPS

SPRAY FLUXER


（1）SPARY FLUXER

INTRO

SYSTEM

OPS


SPRAY FLUXER SPECIFICATIONS：

MOVEMENT STEPPER MOTOR

AIR PRESSURE 0.25MPA～0.4MPA

FLUX FLOW 10~100ML/MIN

FLUX REFILL STANDARD

EXHAUST FAN W/ FILTER MESH EXTRACTION

EXHAUST DIA Φ200MM

EXHAUST SPEC 25M3/MIN


（1）SPRAY FLUXER

INTRO

SYSTEM

OPSFLUXER CONCEPT

FLUX TANK

NOZZLEAIR PRESSURE

CONTROL


（1）SPRAY FLUXER

INTRO

SYSTEM

OPS

SPRAY FLUXER

ASSEMBLY

We recommend customer to use no-clean flux.

CONTROL

BOX

SPRAY

NOZZLE


（1）SPRAY FLUXER

INTRO

SYSTEM

OPS

DRAWER DESIGN FOR

EASY MAINTENECE.

SPRAY FLUXER MAINTENENCE


（1）SPRAY FLUXER

INTRO

SYSTEM

OPS SPRAY FLUXER MOVEMENT：STEPPER MOTOR SYSTEM

NOZZLEGUIDE BELT WHEEL

STEPPER

MOTOR


（1）SPRAY FLUXER

INTRO

SYSTEM

OPS

NOZZLE CLEANING


（1）喷雾系统

INTRO

SYSTEM

OPS

SPRAY FLXER EXHAUST：

HIGH AIR FLOW/ VOLUME, LOW NOISE

EFFECTIVELY EXHAUST FOR FLUX

FILTER MESH TO PREVENT DRIP

FILTER MESH

HIGHLIGHTS:


（1）SPRAY FLUXER

INTRO

SYSTEM

OPSJ-SONIC SPRAY FLUXER (OPTION)

REDUCE FLUX CONSUMPTION；

BETTER FLUX SPREAD ACROSS PCB；

BETTER PENERTRATION；

NON CLOGGING；

CORROSSION RESISTANCE, LONGER LIFE SPAN

HIGHLIGHTS:


（1）SPARY FLUXER

INTRO

SYSTEM

OPS

TEST COMPARISON RESULT

J-SONIC SPRAY FLUXER (OPTION)


（2）PREHEATING ZONES

INTRO

SYSTEM

OPS

PREHEATER ZONES



INTRO

SYSTEM

OPS

PREHEATER SPECIFICATIONS：

PREHEAT METHOD HOT AIR CONVECTION/ TOP IR (OPTION)

TEMP CONTROL PID+SSR

HOT AIR MOTOR STANDARD

PREHEATER ZONES 3

TOTAL PREHEATER

LENGTH1800mm

TEMP RANGE ROOM TEMP～250℃

HEATING TIME ABOUT 15MIN



INTRO

SYSTEM

OPS TEMPERATURE CONTROL LOOP

THERMOCOUPLE（CHECK & FEEDBACK)

DUT（PID ADJUSTMENT） SSR（ CONTROL HEAT）



INTRO

SYSTEM

OPSPREHEATING CONCEPT

MOTOR FAN

PCB

ENCLOSER

HEATER

ROD

VIEW

PANEL


21 3


INTRO

SYSTEM

OPS3 ZONES OF PREHEATING

MOTOR 1

PREHEAT

ZONE 1

PREHEAT

ZONE 2

PREHEAT

ZONE 3

MOTOR 2 MOTOR 3



INTRO

SYSTEM

OPS

COVER FLAP – FOR EASY MAINTENANCE & ACCESS TO PREHEATER


（3）SOLDER POT

INTRO

SYSTEM

OPS

SOLDERPOT


（3）SOLDERPOT

INTRO

SYSTEM

OPS

SOLDERPOT SPECIFICATION：

SOLDERPOT WAVE DUAL WAVE

SOLDERPOT

MATERIALFULL TITANIUM ALLOY

HEATER POWER 380VAC 12KW

SOLDERPOT

CAPACITY630KG（350）；700KG（450）

MAXIMUM

TEMPERATUREMAX: 300℃

CONTROL PID+SSR

MOTOR POWER 1/2HPX2 3P 220VAC

SOLDER HEIGHT

ADJUSTMENTCONTROL FROM SOFTWARE SETTING

WARM UP TIME ABOUT 180MIN（SET TEMP：250℃）


（3）SOLDERPOT

INTRO

SYSTEM

OPSSOLDERPOT WORK CONCEPT

MOTOR

IMPELLER

NOZZLE

SOLDERPOT CHAMBER FLOW FILTER


FULL TITIAUM ALLOY SOLDER POT

1/2HP MOTOR，PUMP UP TO 15mm WAVE HEIGHT.

21 3

（3）SOLDERPOT

INTRO

SYSTEM

OPS

SOLDERPOT UP/DOWN & IN/ OUT CONTROL


（3）SOLDERPOT

INTRO

SYSTEM

OPS

LATEST DESIGN BY JT;

EASE OF REMOVAL, QUICK MAINTENCE & SAVE TIME.

EMPTY

TANKSOLDERPOT

CHANNEL

REMOVE MOTOR

& IMPELLER

COMPLETE

SOLDERPOT

REMOVE

NOZZLE


（3）SOLDERPOT

INTRO

SYSTEM

OPS

MIMIMISE SOLDER DROSS DESIGN. DROSS WILL BE CHANNELED TO FRONT FOR EASY DROSS REMOVAL


（3）SOLDERPOT

INTRO

SYSTEM

OPS

CHIP WAVE MAIN WAVEPCB FLOW

DUAL WAVE SOLDERPOT


（4）COOLING SYSTEM

INTRO

SYSTEM

OPS

COOLING

COOLING


COOLING

TYPE

21 3

（4）COOLING

INTRO

SYSTEM

OPS

MOTOR

COOLING

EXTERNAL

CHILLER

(OPTION)


（5）CONVEYOR SYSTEM

INTRO

SYSTEM

OPS

CONVEYOR SPECIFICATION：

PCB SIZE MIN：80 × 60；MAX：500 × 450

PCB FLOW （L→R） OPTION： R →L

CONVEYOR SPEED 0~2000MM/MIN

INPUT HEIGHT 750±20mm

COMPONENT HEIGHT UP：120MM, BOTTOM：15MM

SPEED CONTROLLER CLOSE LOOP

WIDTH ADJUSTMENT AUTOMATIC

CONVEYOR ANGLE 4°~7°

CONVEYOR MOTOR 90W 3P 220VAC




INTRO

SYSTEM

OPS

CONVEYOR SYSTEM


CONVEYOR DIAGRAM

21 3


INTRO

SYSTEM

OPS

HARDEN ALUMIMUM

PROFILE

FINGER

CONVEYOR

CHAIN

PCB


CONVEYOR TRANSPORTATION

21 3


INTRO

SYSTEM

OPS

SOLDER CONTACT

POINTPCB FLOW

BACKFLOW OF SOLDER

RETURN TO POT



INTRO

SYSTEM

OPS

PCB INLET

PCB CLAMP

TENSION

AJUSTMENT



INTRO

SYSTEM

OPS

WIDTH ADJUSTMENT

HAND WHEEL

ADJUSTMENT



INTRO

SYSTEM

OPS

FINGER CLEANING



INTRO

SYSTEM

OPS

FINGER CLEANING SYSTEM

*NOTE: DO NOT USE ALCOHOL OR FLAMMABLE SOLVENT.

EC-808 IS RECOMMENDED.

PUMP FINGER CLEANER


（6）OPTIONS

INTRO

SYSTEM

OPS

OPTIONS：

CENTRE

SUPPORTO

TOP

PREHEATERO

J-SONIC O

N2 SYSTEM O


THANK YOU!

劲拓集团市场营销部2015年02月22

jt fully automatic wavesoldering machine · 2018-09-05 ·...

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