juliet-pk · juliet-pk 3 3 technical specifications of the microswitches (joystick) technical...
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JULIET-PKJoystick station
FEaTUrEs
• DesignedforJulietjoysticks.• Designedtofacilitatemaintenance,reducingdowntimeandcosts.
• Aluminiumprotectionagainstaccidentaloperationincaseofimpact.
• TheemergencystopmushroompushbuttoncomplieswithstandardEN418andispositionedinthemiddleforintuitiveoperationincaseofdanger.
• PositiveopeningNCcontactsforsafetyfunctions.• Mechanicallifeofswitches:1millionoperations.• IPprotectiondegree:JulietPKisclassifiedIP65.• Extremetemperatureresistance:-25°Cto+70°C.• Allmaterialsandcomponentsusedarewearresistantandguaranteeprotectionoftheunitagainstwateranddust.
OPTIOns
• Widerangeofactuators:pushbuttons,selectorswitchesandkey-selectorswitches,pilotlights.
• Switcheswith1NCor1NOcontacts• Thevariablelengthstrap,forwaistorshoulderwear,featuresaquickfasteningsystem.
• Availablewithcustomizedlabelsandenclosureswithdifferentsizeholes.
CErTIFICaTIOns • CEmarkingandEACcertification.
JULI
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Handyandcompactjoystickstation.JulietPKisauser-friendly,ergonomicproduct,whosesizeandshapearetheresultofcarefulanalysisoftheaspectslinkedtodailyuseinmodernindustrialenvironments.
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Fill in the request form for accurate product configuration.
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Conformity to Community Directives2014/35/UE Low Voltage Directive
2006/42/CE Machinery Directive
Conformity to CE Standards
EN 60204-1 Safety of machinery - Electrical equipment of machines
EN 60947-1 Low-voltage switchgear and controlgear
EN 60947-5-1 Low-voltage switchgear and controlgear - Control circuit devices and switching elements - Electromechanical control circuit devices
EN 60529 Degrees of protection provided by enclosures
EN 418 Safety of machinery - Emergency stop equipment, functional
Markings and homologations C
CErTIFICaTIOns
Ambient temperatureStorage -40°C/+70°C
Operational -25°C/+70°C
IP protection degree IP 65
Insulation category Class II
Cable entry Cable sleeve (Ø 14÷26 mm)
Operating positions Any position
Weight ~1.5 kg
GEnEraL TEChnICaL sPECIFICaTIOns
TEChnICaL sPECIFICaTIOns OF ThE mICrOswITChEs
Code PRSL1000PI PRSL1001PI
Utilisation category AC 15
Rated operational current 3 A
Rated operational voltage 250 Vac
Rated thermal current 10 A
Rated insulation voltage 500 Vac
Mechanical life 1x106 operations
Connections Screw-type terminal
Wires1x2.5 mm2, 2x1.5 mm2
(UL - (c)UL: use 60°C or 75°C copper (CU) conductor and wire 16-18 AWG)
Tightening torque 0.6 Nm
Microswitch type Double break, slow action Double break, slow action
Contacts 1NO1NC
(All NC contacts are of the positive opening operation type )
Scheme
13
14
11
12
Markings and homologations C X
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TEChnICaL sPECIFICaTIOns OF ThE mICrOswITChEs (JOYsTICK)
TEChnICaL sPECIFICaTIOns OF ThE POTEnTIOmETErs (JOYsTICK)
TEChnICaL sPECIFICaTIOns OF ThE LamP hOLDErs
Code PRSL1004PI
Maximum voltage 125 V
Maximum power 2,6 W
Lamp type T5.5K 22 mm
Connections Screw-type terminal
Wires 1x2.5 mm2, 2x1.5 mm2
Tightening torque 0.6 Nm
Markings and homologations C
Code PRVV0804PE
Utilisation category AC 15
Rated operational current 2 A
Rated operational voltage 48 Vac
Rated thermal current 8 A
Rated insulation voltage 60 Vac
Mechanical life 5x106 operations
Connections Screw-type terminal
Wires 0.14 mm2 - 1.5 mm2
Tightening torque 0.22 Nm - 0.25 Nm
Microswitch type Single break
Contacts 1NO+1NC change-over contacts(All NC contacts are of the positive opening operation type )
Scheme
2
1
4
Markings and homologations C
Code PRVV9021PE PRVV9026PE
Ohmic value 5 kΩ 10 kΩ
Connections 4 turrets
Indipendent linearity (over AEA -3°) ≤ ±1%
Life time 5x106 movements
Operational ambient temperature -55 °C/+125 °C
Mechanical angle 360° continuous
Actual Electrical Angle (AEA) 340°±5°
Ohmic value tolerance Max ±20% at 20°C
Dissipation 0.3 W
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OvEraLL DImEnsIOns (mm)
10082.5 82.5
265
430
67
118
187
197165
15°
15°
60
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EXPLODED DrawInG
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
21
JULIET-PK
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assEmBLY DrawInG
A1
A2
A3
A4
A5
A6
A7
A10
A10
A11
A8
A9
A13A11A12
A14
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COmPOnEnTs
switches
Ref. Drawing Description Scheme Code
A11 1NC single switch
11
12
PRSL1001PI
A12 1NO single switch
13
14
PRSL1000PI
A13 Lamp holder - PRSL1004PI
actuators
Ref. Drawing Description Code
A1 Blanking plug PRSL1023PI
A3 Pushbutton PRTS000001
Pilot lights
Ref. Drawing Color Code
A6
Red PRSL1012PI
Yellow PRSL1013PI
Green PRSL1014PI
mushroom pushbuttons
Ref. Drawing Description Code
A2 Latched mushroom pushbutton for emergency stop PRSL1009PI
selector switches
Ref. Drawing Positions Spring return Maintainedpositions Pull-out position Code
A40/1 X 0 PRSL1017PI
0/1 X 0 PRSL1024PI
A5
0/1 X PRSL1015PI
0/1 X PRSL1016PI
1/0/2 X PRSL1026PI
1/0/2 X PRSL1027PI
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accessories
Ref. Drawing Description Code
A7
Waist strap PRSL0160PE
Shoulder strap PRSL0161PE
A8 Cable sleeve PRSL0145PE
A9 Cable sleeve holder PRSL9207PI
A10 Holding plate for 3+3 switches PRSL8736PI
Joysticks
Ref. Drawing Description Code
A14 Joystick JulietPF34_ _ _ _ _ _ _ _ _ _Refer to joystick Juliet documentation
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JULIET-PK - rEqUEsT FOrm FOr JOYsTICK sTaTIOn
Position of cable sleeve
Right
Left
- WritethecodenumberoftheleftandrightJulietjoysticksrequired.
- Writethenumberorthecodecorrespondingtothecontrolelementsandswitches(max3)requiredineachposition.ATTENTION:mushroompushbuttonPRSL1009PIcanbeplacedonlyintheOposition.
- Writethetextrequiredonthelabelforeachpositionofthejoystick.
- Writethesymbol,thecolorandthetextrequiredonthelabelforeachcontrolelement.
- Ticktheappropriateboxtoshowwherethecablesleevemustbeassembled.
Instructions
Control elements and switches
PRSL1009PIPF34Leftjoystick
Joystick label
a
34
43
44
30 32
4240 41
33
GREEN
31GREEN
GREEN
YELLOW
YELLOW
YELLOW RED
RED
WHITE
BLACK
1
B D
E
F h
C G
m n
O
Pq r
PF34Rightjoystick
m
Controlelement Switches
n
O
P
q
r
a
Text
B
C
D
E
F
G
h
Control element label
m
Symbol
n
O
P
q
r
Labelcolor Text
Control elements
PRTS0000012
PRSL1023PI3
PRSL1012PI4
PRSL1013PI5
PRSL1014PI6
PRSL1015PI7
PRSL1016PI8
PRSL1026PI9
PRSL1027PI10
PRSL1017PI11
PRSL1024PI12
symbols and colors of control element label
PRSL1000PI 1NO20
switches
PRSL1001PI 1NC21
22 PRSL1004PI Lampholder
Singlepushbutton
Redpilotlight
Greenpilotlight
Mushroompushbutton
Blankingplug
Yellowpilotlight
Selectorswitch0/1springreturn
Selectorswitch0/1maintainedpositions
Selectorswitch1/0/2springreturn
Selectorswitch1/0/2maintainedpositions
Keyselectorswitch0/1maintainedpositions
Keyselectorswitch0/1springreturn
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UsE anD maInTEnanCE InsTrUCTIOnsThe Juliet-PK Joystick Station is an electromechanical device for low voltage control circuits (EN 60947-1, EN 60947-5-1) for use as electric equipment on machines (EN 60204-1) in compliance with the essential requisites of the Low Voltage Directive 2014/35/UE and the Machine Directive 2006/42/CE.
TheJuliet-PKjoystickstationisdesignedforuseinindustrialenvironmentswithevenverysevereclimaticconditions(workingtemperaturesfrom–25°Cto+70°Candissuitableforuseintropicalenvironments).Theequipmentisnotsuitableforuseinenvironmentswithapotentiallyexplosiveatmosphere,inthepresenceofcorrosiveagentsorhighpercentageofsodiumchloride(salinemist).Contactwithoil,acidsandsolventsmaydamagetheequipment;avoidusingthemforcleaning.
Theswitches(14,15)*aredesignedfortheauxiliarycontrolofcontactsorelectromagneticchargesingeneral(utilisationcategoryAC-15inaccordancewithEN60947-5-1).Donotconnectmorethanonephaseforeachswitch(14,15).Donotoilorgreasethecontrolelements(1,2,10,27,29,31)ortheswitches(14,15).
TheJuliet-PKjoystickstationshouldbeinstalledbycompetent,trainedpersonnel.Theelectricwiringmustbedoneinaworkmanlikemannerincompliancewiththeregulationsinforce.
Beforeperforminginstallationandmaintenanceofthejoystickstation,disconnectthemachinefromthepowermains.
Operations for correct installation of the joystick station- Openthejoystickstationbyunscrewingthebottomcover(17).- Cuttherubbercablesleevewithvariablecross-section(23)andinsertthemulti-polecablesoastoguaranteeadequateinterferenceandpreventpenetrationofwaterand/ordust.- Fastenthemulti-polecabletothesleeve(23)usingacable
tie(notsupplied).- Stripthemulti-polecableforalengthsufficientforelectricalconnectionwiththeswitches(14,15).- Tapetheinitialstrippedpartofthecable.- Fastenthespecialwireclampstothemulti-polecablesoastopreventthepossibilityofexternaltractionontheconnections.- Connectthewirestotheswitches(14,15)inaccordancewiththecontactdiagramshownontheswitches(tightentheterminalscrewswithatorqueof0.6Nm;insertabilityofwiresintotheterminals1x2,5mm2-2x1,5mm2)(UL-(c)UL:use60or75°Ccopper(CU)conductor).- Closethecontrolunitwithattentiontocorrectpositioningoftherubber(19)assembledintheenclosure(9).
Operations of routine maintenance- Checkthecorrecttighteningofthescrews(16)ontheenclosure(9,17).- Checkthecorrecttighteningofthescrewsontheswitchterminals(14,15).- Checktheconditionsofthewiring(inparticularinthepointswheretheyarefastened/tightenedontheswitches).- Checktheconditionsoftherubber(19)assembledinthejoystickstationenclosure(17),therubberonthecontrollersandcablesleeve(24).- Checktheconditionsoftheplasticenclosureofthejoystickstation(9,17).
Anychangetopartsofthejoystickstationwillinvalidatetheratingplatedataandidentificationofthedevice,andrenderthewarrantynullandvoid.Incaseofreplacementofanypart,useonlyoriginalreplacements.
TERisnotliablefordamagescausedbyimproperuseofthedeviceandinstallationwhichisnotmadecorrectly.
* Pleaserefertotheexplodeddrawinginthecatalogue.