jumag steam · pdf fileproduct overview steam boiler accessories system versions a class of...

PRODUCT OVERVIEWSTEAM BOILER ACCESSORIES SYSTEM VERSIONS

A class of its own

JUMAGSTEAM BOILER

www.jumag.de

2

01 OIL OR GAS fIREd STEAM BOILER 01 OIL OR GAS fIREd STEAM BOILER

The sTeam boiler

Energy-efficient

efficiency up to 97%

heating value technology (> 100% efficiency) with downstream second economiser

minimum heat loss in stand-by-operation

high steam quality (little water carried along)

3- to 5-duct flue gas control

Robust and low-maintenance Vertical evaporation system with wall thick-

ness up to 8 mm

integrated, low-maintenance centrifugal pump

state-of-the-art replaceable standard boilers

material-protecting heating within 8 minutes

safety-technical equipment exceeding DGrl 97/24/eC

Components mainly serial products of renow-ned manufacturers

Simple TÜV-supervision-free in Germany

simple, self-explanatory operation by full text touch screen control in the respective local language

simple starting and stopping, also via auto-matic timer

Parallel connection of several steam boilers possible

operating pressure up to 13 bar, working pressure up to 11 bar

A class of its own• oil or gas fired• vertical evaporation system• without coil / with centrifugal pump• particularly low-maintenance and energy-efficient

A CLASS OF ITS OWN – JUMAG STEAM BOILER

3

01 OIL OR GAS fIREd STEAM BOILER CONTENT

FunCTion

in contrast to the classic quick-steam boiler (once-through boi-ler with coil and piston pump), our systems work as follows:

Depending on the water level in the vaporisation system the boiler pump refills the supply water via the economiser. The boiler is controlled according to steam pressure. multi-duct flue gas control transfers heat from the flue gas to the water via the vaporiser system.

in the economiser, the counter-flow additionally transfers heat from the flue gas to the fresh water. The steam is dried inside the vaporiser system.

Item no. designation Steam output up to Thermal output up to

01.10 DG160 160 kg/h 105 kW

01.20 DG260 260 kg/h 170 kW

01.30 DG360 360 kg/h 235 kW

01.40 DG460 460 kg/h 300 kW

01.50 DG560 560 kg/h 380 kW

01 oil or gas fired steam boiler 2

electric steam boiler 4

02 steam boiler equipment

(control)

6

03 oil and gas boiler accessories 7

04 economiser

(exhaust heat exchanger)

8

05 blow-down- /pressure relief

vessels and accessories

8

06 raw water input module 9

07 infeed water tanks and

accessories

10

08 softener plants 12

09 Dosage pump, solutions and

measuring instruments

13

10 residual and hazardous

substances separator

14

11 steam distributor 14

12 Pressure reduction stations 15

13 heat exchanger 15

14 Chimney plants 16

15 oil tanks 16

16 steam plant accessories 17

17 services 17

18 steam plant types 18

19 references 19

20 Technical data 20

21 Flow chart 22

Specifications oil or gas fired boiler

The data indicated apply in connection with the exhaust economiser and a feed water temperature of 95°C and 6 bar working pressure.

4

01 EdI ELECTRIC STEAM BOILER

The sTeam boiler

High steam quality

Vertical evaporation system construction in high-quality stainless steel 1.4571 (for instance to produce steam in a high-purity quality).

innovative design for large water surface leads to dry steam

optionally with feed water pre-heating for partial degassing or pressure degassing

immediate load adjustment by electric power control

operating pressure up to 12.5 bar, operating pressure easy adjustable between 3 to 11 bar.

Robust use of high-temperature resilient heating

rods with low surface strain

modulating balancing control of the heating rods minimises heating rod strain and extends the service life of the electrical components

option: all parts in connection to steam or water made of high-quality stainless steel 1.4571.

no current collection peaks due to symmetrical mains load

EDI – the convincing electric steam boiler!• Boiler and components* made of stainless steel• High-purity steam quality possible• Innovative technology based on more than 35 years of experience• Simple operation and simple maintenance

* option: all parts in connection to steam or water made of high-quality stainless steel 1.4571.


5

01 EdI ELECTRIC STEAM BOILER

Operator-friendly simple operation by self-explanatory full-text touchscreen

control in many languages

approval- and monitoring-free in many countries

approved according to the european standard for electric steam boilers

Can be controlled manually, time-controlled or via control centres

Well accessible for maintenance purposes due to horizon-tal flange-connected radiators

integrated feed water tank

optionally with automatic blow-down or desalination

our customer service is available 365 days of the year, 24 h a day

flexible and simple Perfectly placed media connections on the top

air-vent and drain lines are combined on one connection

blow-down, drain and emptying line combined on one connection

Full use of the JumaG accessories range is possible

low space requirements due to compact build

rolls for simple transport or frequent relocation

optionally also available as compact steam boiler incl. blow-down unit and water preparation

Specifications

mulTiPle sTeam sysTems For high steam demands

also in combination with oil- or gas-powered JumaG steam boiler

Demand-dependent activation and deactivation of individual steam boilers

oil or Gas FireD sTeam boilers by JumaG

highly efficient oil or gas fired JumaG steam boilers

no pipe coil or piston pump standing water room boiler

designa-tion

Steam output

Thermal output

dimensions WxdxH

Pro-tection

edi 20 26,5 kg/h 20 kW 659×1207×1423 35 a

edi 40 53 kg/h 40 kW 659×1207×1423 63 a

edi 53 70 kg/h 53 kW 659×1207×1423 80 a

edi 80 106 kg/h 80 kW 659×1207×1423 125 a

Applications/industries

Food/beverage producers

lab technology

hospitals

medical/pharmaceutics industry

applications with high-purity steam demand

applications with low steam demand

automotive oems and supplier

operating pressure up to 12.5 bar, operating pressure easy adjustable between 3 to 11 bar. The data indicated apply in connection with a feed water temperature of 6 bar working pressure.

iDeal For

6

02 Steam boiler equipment (control)

Item no. designation and short description figure (similar)

02.10

Autom. boiler ON & Off switch

Time-controlled boiler on & oFF switch

02.20

Night reduction

Time- and pressure-controlled boiler night reduction (e.g. to keep the steam net-

work under low pressure over night)

02.30

Automatic blow-down device

Automatic blow-down device of the boiler, consisting of:

ball valve with electrical actuator drive 230V/50hz PlC-control module with adjustable automatic time- or process-control, wiring

and pipe work to the steam boiler complete

02.40

Additional signals / contacts

Additional signals or contacts for external processing:

boiler in operation, potential-free

boiler-collective interference, potential-free

burner interruption, potential-free

external blow-down clearance, potential-free

02.50

External steam pressure indication

system control by external steam pressure indication

0 V to 10V

02.60

Remote diagnosis and maintenance

Preparation of PlC-control for connection to a superordinated building control

centre (data request via ethernet)

Connection of the system (PlC) to a server or a local computer (Windows)

02.70

Control Module for multiple steam plants

boiler subsequent switch-off (master-slave) for an even, economic and gentle handling of the boilers and surrounding components

Control of the Jumag feed water / condensate tank (e.g. water level and tempe-rature control, pressure degassing)

02.80

GSM-Alarm-Modem

sends system status messages to your mobile phone. you can switch the two relay

outputs by text message or call (e.g. activate/deactivate external burner interrup-

tion) (scope of supply without Gsm-card)


7

03 OIL ANd GAS BOILER ACCESSORIES


03.10 to03.12

03.14

Weishaupt oil fan burner, type WLTwo-stage oil-powered Weishaupt fan burner, incl. boiler-side control and single-strand oil filter

Designs Wl20 to Wl40 for Jumag DG160 to DG560

surcharge for low-noX-design (DG160 to DG460)

03.20to03.23

03.24

Weishaupt gas fan burner, type WG

Two-stage natural gas or liquid gas-operated Weishaupt fan burners, incl. boiler-side control and gas control route

Designs WG10 to WG40 for Jumag DG160 to DG560

surcharge for modulating design (DG160 to DG560)

03.25Gas pressure limiter (country-specific)Pressure limiter ÜB50, required amongst others in the following countries: NL, B, RUS, TR, PL, ...

03.30

03.31

Weishaupt two-fuel combination burnerTwo-fuel combination burner (oil/gas), Weishaupt-fan burner including gas control route and control

automatic fuel switching WGl30 (DG260 to DG460)

automatic fuel switching WGl40 (DG560)

03.35

Burner continuous ventilationBurner conversion to continuous ventilation, including time-controlled switch-off relay and specific fuelling automatic, is required:

When the required chimney draft is not present

at shortened chimneys (e.g. mobile steam plants) For downstream second economisers

03.50

03.51

03.52

03.53

03.54

Gas volume meter Gas volume meter including filter and manometer, for measuring gas throughput, necessary for best setting of the burner output.

Gas volume meter module for 25 m³ gas throughput





03.70to03.74

03.75

Riello oil fan burner, type Gulliver RGd, RL and BGTwo-stage oil-fuelled Riello-fan burner, incl. boiler-side control and single-strand oil filter:

Designs rGD, rl or bG for Jumag DG160 to DG560

surcharge for low-noX-design (DG160 to DG560)

03.80to03.84

03.85

Riello gas fan burner, type BS and RSTwo-stage natural gas or liquid gas operated Riello-fan burner, incl. boiler-side control and gas control route

Designs bs or rsG for Jumag DG160 to DG560

surcharge for modulating design (DG160 to DG560)

8

04 economiSer (exhauSt heat exchanger)


04.10

04.11

04.14

04.15

Economiser (exhaust heat exchanger)

for using residual energy in the exhaust for feed water pre-heating.

Energy-efficient

increase of efficiency by approx. 10 % at one economiser

Further increase of efficiency by up to 4 % for two economisers

Robust and diverse

Flue gas-conducting parts made of V4a

Connections can be turned

economiser with heat exchanger surface 1.0 m² for type DG160

economiser with heat exchanger surface 2.7 m² for Types DG260 to DG560

Downstream second economiser (exhaust heat exchanger) for fresh water pre-

heating, incl. standing base and connection adapter

as position 04.14, but additionally with safety valve for feed water pre-heating in

series

Item no. designation and short description

05 Blow-down-/ Relief vessel

Set-up

blowing down and continuous discharge of initial condensation is performed into a water supply. an integrated

heat exchanger transfers the blow-down water and initial condensate energy to fresh feed water. if the water

supply temperature exceeds a defined value, the water is dammed in.

Why blow down?

When water evaporates, substances like salts or minerals remain in the boiler water and do not vaporise. The

boiler in the vaporiser system therefore has an increasing concentration of these. This concentrated boiler

water has to be emptied (blown off) regularly. initial condensation is boiler water taken along that is mainly

removed at the first steam-drying.

functionblow-down water and initial condensation are under pressure and at steam temperature. They are pressure- relieved and cooled off in the blow-down vessel before they are routed to the sewage grid.

05 bloW-DoWn/relieF VeSSelS anD acceSSorieS


9

05 bloW-DoWn-/relieF VeSSelS anD acceSSorieS


05 Blow-down-/ Relief vessel

05.10

05.11

05.13

Blow-off-/ Relief vessel

Stainless steel, with or without energy recovery for pre-heating the feed water

up to 1% energy savings by integrated heat exchanger

level control leads to no or little cooling by fresh water being required

blow-off vessel with water supply without heat exchanger.

Dimensions W 500 x h 1100 x D 650

blow-off vessel with water supply, integrated heat exchanger and level control.

Dimensions W 500 x h 1100 x D 650

Volume increase of blow-off vessels for multiple plants to W 500 x h 1600 x D 650

05.20

Cold water supply module

Temperature-controlled for automatic cold-water supply to the blow-off vessel if

sewage must be cooled to 40/55 °C; consisting of thermostat, dirt trap and elec-

trical cold-water solenoid valve ½“, with pipe-connections to the blow-off vessel

and electrical wiring

Initial situationWater supply is coldValve is open

during blowing downWater supply heats upValve closesWater level risesfeed water is heated and cools water supply

After cooling offWater supply is coldValve opensWater supply drains to starting level

Fresh water

05 bloW-DoWn/relieF VeSSelS anD acceSSorieS


06.10

Raw water input module

Raw water input module, for filtering, metering and preventing back flow of raw water, consisting of:

Gate valve ¾“, with emptying valve

back flushing filter, including filter insert

Turbine flow meter (cold-water meter), certified

Pipe separator, safety fittings purs. to en1717

Gate valve ¾“, with emptying valve

06 Raw wateR input module

10


07 Water preparation module and feed water/condensate collection tan

Set-up

• Feed water tank with fresh water pre-heating sheets, level control, thermal sensor, cleaning opening and wa-

ter level display

• Condensate return under the water surface

• sampling connections

• softening plant

• Dosage pump

• Water pre-heating with steam (optional)

integration of all modules required for water preparation leads to a compact, robust build with a small footprint.

all connections can be reached from the bottom or from a side. This enables installation even in small and low

rooms.

Why water preparation?

Correct water preparation is an essential component for secure, interference-free and economic boiler operation

and best steam quality.

The prerequisite for this is preventing deposits, oxygen and carbonic acid, as well as increased salt levels and too-

low ph-values in the boiler water.

Water preparation comprises water softening, adding of oxygen and carbon-binding substances and thermal parti-

al degassing by pre-heating of the water.

Why softening the boiler feed water?

Calcium and magnesium deposit at the boiler walls as scale when heating. Water softening in the ion exchange

procedure replaces such hardness formers with easily water-soluble naCl. The water is softened, the total salt

content and thus electric conductivity (also referred to as conductivity factor) remain mainly stable.

Energy-efficient

Full use of the condensate energy by condensate return below the water surface

integrated heat exchanger for using the steam energy for Wrasen feed water pre-heating

50 mm insulation layer

Compact, simple and robust

all connections at the bottom and on one side

alignment of all components under the vessel possible

stainless-steel materials only

Connection to the boiler via ethernet connection

dosage means savings

by higher feed water temperature

by upstream partial degassing by integrated fresh water pre-heating

by full degassing (optional, item.-no. 07.35) other savings possible

07 SUPPLY WATER VESSELS ANd ACCESSORIES


11


07.10

07.11

07.12

07.13

07.14

Water preparation module

Complete water preparation module, consisting of:

stable square tube set-up frame Feed water vessel, stainless steel (V4a), insulated, with integrated fresh water

pre-heating, thermal sensor, cleaning opening, water level display and level con-

trol

Fully automatic softening plant Vea25, including brine container Dosage divide for adding corrective substances, including suction probe and in-

jection valve for 30 kg canister non-steam-volatile 30 kg dosage solution (initial filling), hydraulic pipe work and

electric wiring (ready for connection)

Wam 220 litres, Dimensions W 1150 x h 1998 x D 645 for types DG160 to DG360

Wam 330 litres, Dimensions W 1750 x h 1998 x D 645 for types DG460 to DG560

Wam 570 litres, Dimensions W 1150 x h 2300 x D 965 for up to 2 x 560



07.20

07.21

07.22

07.23

07.24

feed water/ condensate collection tank

Feed water/ condensate collection tank of stainless steel (V4a), insulated, with in-

tegrated fresh water pre-heating, water level display, thermal probe, cleaning

opening, fresh water, condensate and venting socket, wall holder and level control

sWG 220 litres for types DG160 to DG360

sWG 330 litres for types DG460 to DG560

sWG 570 litres for multiple plants



07.30

feed water pre-heating module

Temperature-controlled steam controlling unit for steam-heated feed water pre-heating (partial degassing) in the feed water/condensate collection tank, consis-ting of: low-noise steam injection pipe, temperature-controlled control unit and temperature sensor of stainless steel, pipe connects to feed water tank ready for installation

07.35

Pressure degassing

a pressure absorber measures the pressure in the feed water tank. To keep the pressure at approx. 0.3 bar, the steam boiler control adjusts feed water pre-hea-ting. harmful gases dissipate through a reducible vent. The feed water tank is complemented with a safety valve, limiting pressure to a maximum of 0.5 bar. To prevent overfilling of the supply water vessel, a condensate discharge is installed at its overflow.

07.40

07.41

07.42

Sampling cooler sampling cooler made of stainless steel (V4a), to take and cool pressurised water

samples from steam- and hot-water boilers, rated pressure (Pn) - 6bar

sampling cooler of stainless steel (V4a), not installed

sampling cooler of stainless steel (V4a), installed, incl. 3 sampling locations

surcharge per additional sampling location (e.g. for multiple steam systems)

12

08 SOfTENER PLANTS


08.10

08.11

fully automated cabinet-softening plant

fully automated softening plant, with different capacities, to be designed to the soft water consumption and local overall hardness, consisting of:

ion exchanger with water-volume-controlled Fleck-control valve, integrated in

the brine tank with cover hood a. connection hoses

type VKa 15, capacity of 60 m³ / 1°dh, throughput, 0.6 m³/h

type VKa 25, capacity of 100 m³ / 1°dh, throughput, 1.0 m³/h

08.20

08.21

08.22

fully automatic softening plant

fully automatic, water-level controlled softening plant, different capaci-ties, consisting of:

ion exchanger with electronic Fleck-control valve head

brine tank with brine valve and connection hoses

type Vea 30, capacity of 120 m³ / 1°dh, throughput 1,2 m³/h

type Vea 45, capacity of 180 m³ / 1°dh, throughput 1,8 m³/h

type Vea 60, capacity of 240 m³ / 1°dh, throughput, 2,4 m³/h

08.30

08.31

08.32

08.33

fully automatic double-pendulum softening

fully automatic double-pendulum softening plant, with different capacities, consisting of:

2 resin bottles with electronic, water-level controlled Fleck-control valve, inclu-

ding automatic switching

brine tank with brine valve and connection hoses

VDa 30, capacity of 120 m³ each/ 1°dh, throughput 1.2 m³/h

VDa 45, capacity of180 m³ each/ 1°dh, throughput 1.8 m³/h

VDa 60, capacity of 240 m³ each/ 1°dh, throughput 2.4 m³/h

VDa 100, capacity of 400 m³ each/ 1°dh, throughput 4 m³/h


13

09 dOSAGE PUMP, SOLUTIONS ANd MEASURING INSTRUMENTS


09.10

Wall dosage station

Wall dosage station for targeted addition of corrective substances to the boiler feed water, consisting of:

adjustable dosage pump with wall holder

suction probe including closing device for a 30-kg canister

injection valve ½“ (temp.-resistant check valve)

injection line, (transparent pressure line) 2.5 m long

09.20

dosage solution, not steam-volatile, Ndf-85

30 kg-canister, non-steam-volatile dosage chemical (concentrate) for already-sof-

tened feed water, for oxygen- and residual hardness binding, prevention or reduc-

tion of deposits and reduction of corrosion in the boiler area, not in steam and

condensate lines.

Note: admissible for use in the food area

09.21

dosage solution, steam-volatile, df-50

30 kg-canister steam-volatile dosage chemical (concentrate) for already-softened

feed water. For oxygen- and residual hardness binding, prevention or reduction of

deposits and reduction of corrosion in the boiler area, as well as in steam and con-

densate lines.

Note: Not suitable for use in the food area

09.30

09.31

09.32

09.33

09.34

Water test measuring instruments

Measuring instruments, for inspection of feed or boiler water and condensate

hardness testing set (overall hardness – ph value – sulphite 20 ml each)

hardness inspection measuring instruments, set of two, 20 ml each

sulphite measuring instruments (oxygen proof), 20 ml

ph-measuring instruments (carbonic acid proof), 20 ml

iron measuring instruments (iron content proof), 20 ml

14

10 RESIdUAL ANd HAzARdOUS SUBSTANCE SEPARATORS


11.10

11.11

11.12

11.13

Steam distributor, steel (St 37.2)

Steam distributor, St 37.2, basic version, consisting of: steam supply, two steam exits, including two steam lock valves and condensate discharge module

basic version: with three spigots, two valves and condensate discharge module

any further spigot with flange connection

any further steam exit valve

surcharge for integrated residual- and hazardous substance separator

11.20

11.21

11.22

11.23

Steam distributor of stainless steel

Steam distributor of stainless steel, basic version, consisting of: steam sup-ply, two steam exits, including two steam lock valves and condensate di-scharge module

basic version: with three spigots, two valves and condensate discharge module

any further spigot with flange connection

any further steam exit valve

surcharge for integrated residual and hazardous substance separator

11 steam distributors


10.10

10.11

10.12

10.13

10.14

Residual and hazardous substance separator of steel

Residual and hazardous substance separator of steel, including ball condensate discharge module and lock valves ½“

throughput max. 300 kg/h





10.20

10.21

10.22

10.23

10.24

Residual and hazardous substance separator of stainless steel

residual and hazardous substance separator of stainless steel, including ball con-

densate discharge module and lock valves ½“







15

12 PRESSURE REdUCTION STATIONS


13.10

Pipe-bundle heat exchangerSteam-heated heat exchanger, heating purposes only, pipe bundle of stainless steel.

Technical data: output max. 120 kW

steam pressure up to 13 bar and 200°C

height: 1500 mm, Width: 485 mm

incl. temperature-controlled steam control module without safety fitting

13.40

13.41

(Wrasen) steam heat exchangerHeat exchanger made of stainless steel, 1.4571, for use of energy in the Wrasen steam, e.g. at the feed water-/ condensate collection tank

Technical data: output max. 25 kW and max. 40 kW

Pressure up to 8 bar and 200°C

output up to max. 25 kW

output up to max. 40 kW


12 Pressure reduction station PRO

Pressure reduction station PRO, consisting of: Flange connection, ball valve and dirt trap, pressure-in- and output manometer,

steam dryer with condensate discharge and pressure controller with control are-

as from 0.3 to 10 bar, pipe work ready for installation.

Required if

constant pressure required pressure under 6 bar

12.20

12.30

12.40

12.50

designation throughputkg/h

item no. safety valve

item no.steam filter

item no.stainless steel

item no.electropneumatic pressure control

item no. Pressure

decoupling

Pro-i to 600 12.22 12.60 12.23 12.21 12.55

Pro-ii to 1200 12.32 12.60 12.33 12.31 12.55

Pro-iii to 1800 12.42 12.60 12.43 12.41 12.55

Pro-iV to 2300 12.52 12.60 12.53 12.51 12.55

Pressure reduction station with electronic control:

a pressure measuring converter measures the pressure on the vacuum side and reports it to the Jumag boiler control.

it calculates the required valve opening, controls a pneumatically driven valve and thus controls the steam flow.

Compressed air must be present as auxiliary energy.

Benefits as compared to pressure reduction valves controlled by own energy:

1) The vacuum can be set much more easily and more precisely.

2) much lower wear of the valve seats by more even operation (less frequent opening and closing).

3) The desired vacuum can be freely selected and set by the operator across a much larger area.

4) The effective flow control area of the plant is much larger. This means that the area from the adjustable smallest to

the largest flow rate is larger. This gives the operator more flexibility in operation.

5) Pressure decoupling: an additional electronically regulated control valve avoids minimum leaks of the pressure

reducer–in the closed condition or if no reduction or pressure on the line is demanded.

11 steam distributors

13 heat exchanger, steam-heated

16

14 CHIMNEY SYSTEMS

15 Oil tanks


15.21

15.22

15.23

15.25

15.26

double-shell plastic oil tank

Double-shell safety oil tank made of full plastic (20 years‘ warranty), can be set up

without any additional oil collection tray (also in water-protection areas), as single

tank or oil tank battery

Double shell tank with 750 litre volume, without fittings

Double-shell tank with 1000 litre volume, without fittings

Double-shell tank with 1500 litre volume, without fittings

Tank main fittings, consisting of filing, venting and discharge line spigots and

threshold value encoder

supplementary fittings for any further tank in series


14.10

14.11

14.15

14.16

14.20

14.21

14.25

14.26

Stainless steel chimney

Stainless steel chimney, triple-shell with ceramic heat insulation and high sound protection, for inside and outside assembly. Basic version with 6 m or 7 m effective height (wH) with at least 0.15 mbar or 15 Pascal chimney draft, consisting of:

Floor and wall holders and cleaning opening

boiler connection element and 6 meter elements

open port end

stainless steel chimney system, wh 6 m, Di 200 mm, for DG160 and DG200

any further 1 m-chimney element, Di 200, Da 250 mm

stainless steel-chimney system, wh 6 m, Di 250 mm, for DG260


stainless steel chimney system, wh 6 m, Di 300 mm, for DG360 and DG460


stainless steel-chimney system, wh 7 m, Di300 mm, for DG560



17

17 ServiceS, Service outputS

15 Oil tanks

16 STEAM PLANT ACCESSORIES


17.20

Burner commissioning

burner commissioning for the local situation is performed by Jumag or the burner manufacturer’s customer service in your area.

17.30Instruction for plant operation

instruction for plant operation is given by the manufacturer or dealer. instruction will usually be together with burner commissioning and take 4 - 5 hours.

17.40Transport

handover of the ordered goods can be free of charge by collection or subject to charge by transport organised by Jumag.

17.50

functional and safety check

in the scope of the operational safety ordinance – betriebssicherheitsverordnung; betrsichV-, steam boilers must be ins-pected by a qualified person (e.g. a Jumag service technician) at intervals to be determined by the operator (Germany only). For this, we offer our customers the corresponding function and safety check.


16.20

16.21

16.22

16.23

Condensate discharge module

Complete condensate discharge module, consisting of:

locking valve, heavy design, dirt trap with fine screen, ball condensate discharge

and check valve, metallic sealing

in ½“ – sleeve design, steel

in ¾“ – sleeve design, steel

in ½“ – sleeve design, stainless steel

in ¾“ – sleeve design, stainless steel

16.40

Accessories for steam lines steam valves made of GG-25 or GGG-40, in different dimensions ball valves, for heating water to 120 °C, in different dimensions ball valves, for steam to 200°C, in different dimensions Dirt trap with fine screen, in different dimensions Check valves, for sleeve or flange connection Condensate discharge and sight glasses in different dimensions Fittings in different models and dimensions, cast and stainless steel

16.70Steam jet device steam jet device made of stainless steel (1.4301), G3/4“ with steel pipe 600 mm

and handle. including nozzle set with fan, point jet or full cone nozzle.

18

18 STEAM PLANT TYPES


Multiple steam boiler plant

Jumag multiple steam boiler plants, TÜV-monitoring- and approval-free (Germany).

if a steam volume in excess of 560 kg/h is required or if near-100% safety in seam

supply by redundancy is required, multiple steam plants should be chosen.

multiple steam plants usually use a joint water supply and joint blow-off vessel.

only several steam boilers are set up in parallel. all boiler sizes and types can be

combined freely.

The number of Jumag steam boilers in series is not limited.

in multiple steam plants, the capacity is adjusted to demand by a boiler sequence

switching mechanism.

Steam outputs, e.g.:

1.120 kg/h, 2 x Jumag DG560, oil- or gas-fuelled



228 kg/h, 2 x Jumag eDi80, electrical



18.30

18.31

Compact steam boiler plant

Set-up of the desired or required units (steam boiler, water preparation module, blow-off vessel, etc.) for a compact steam plant, including metal pallet and installation material, ready for connection without units.

Dimensions as of: W 1650 x h 2285 mm x D 1970

Weight 1.5 to 2.4 t

(Dimensions and weight depending on the components installed.)

surcharge for the setup of a compact steam facility with a Jumag steam boiler

expansion module for multiple steam systems

18.40

18.41

18.42

18.43

Container steam boiler plant

Installation / assembly of the desired or required units (steam boiler, water preparation module, blow-off vessel, pressure reduction station, etc.) into a container steam plant ready for connection, including

Container with door(s), ventilation and venting, insulated, electrically heated, zinc-plated and painted (colour can be selected), without units

single plant up to 560 kg/h, in a container

with dimensions l 3.0 m X W 2.5 m X h 2.6 m

Tandem plant up to 1,120 kg/h, in a container


Triple plant to 1,680 kg/h, in a container


Four-fold system up to 2240 kg/h, in the container

with dimensions l 10 m X W 2.5 m X h 2.6 m


19

19 REfERENCES

Cogeneration units heating air plants room and climate technology

brewing and beverage industry Wood and chipboard industry schools and university

Distilleries and wineries Cosmetics and bottling industry street and sewage systems

biotechnical operations Foodstuffs industry Textile treatment and refining

Concreting and gravel plants malt houses Drying plants

bakeries medical technology industry reforming technology

Chemical industry metal cleaning industry Test and teaching institutions

Delicacies butcheries and slaughterhouses Vulcanisation industry

Fodder producer Dairy and cheese production laundries and cleaners

Catering kitchens mills Wax industry

20

20 TECHNICAL dATA

BOILER TYPE dG160 dG260 dG360 dG460 dG560 2 x dG560 3 x dG560 4 x dG560

Plant type single plant single plant single plant single plant single plant Double plant Triple plant Quadruple plant

steam output up to 160 kg/h 260 kg/h 360 kg/h 460 kg/h 560 kg/h 1120 kg/h 1680 kg/h 2240 kg/h

output per minute 2,6 kg/min 4,3 kg/min 6 kg/min 7,6 kg/min 9,3 kg/min 18,6 kg/min 27,9 kg/min 37,2 kg/min

heat load up to 110 kW 175 kW 245 kW 315 kW 400 kW 800 kW 1200 kW 1600 kW

heat output up to 105 kW 170 kW 235 kW 300 kW 380 kW 760 kW 1140 kW 1520 kW

operating pressure max.

13 bar 13 bar 13 bar 13 bar 13 bar 13 bar 13 bar 13 bar

heating time 5 minutes 8 minutes 8 minutes 8 minutes 8 minutes 8 minutes 8 minutes 8 minutes

oil throughput* 9,3 kg/h 14,8 kg/h 20,7 kg/h 26,7 kg/h 33,9 kg/h 67,9 kg/h 101,8 kg/h 135,8 kg/h

Gas throughput** 10,6 m3/h 16,9 m3/h 23,7 m3/h 30,4 m3/h 38,6 m3/h 77,3 m3/h 115,9 m3/h 154,5 m3/h

Gas stream pressure

14 mbar 17 mbar 17 mbar 20 mbar 20 mbar 20 mbar 20 mbar 20 mbar

Gas connection 3/4“ 1“ 1“ 1“ 1“ 1“ 1“ 1“

exhaust mass flow 0,05 kg/s 0,08 kg/s 0,11 kg/s 0,14 kg/s 0,18 kg/s each 0,18 kg/s each 0,18 kg/s each 0,18 kg/s

exhaust spigot D 146 mm 301 mm 301 mm 301 mm 301 mm each 301 mm each 301 mm each 301 mm

Chimney draft 0,15 mbar 0,15 mbar 0,15 mbar 0,15 mbar 0,1 mbar each 0,1 mbar each 0,1 mbar each 0,1 mbar

electr. connection 400 V/50 hz 400 V/50 hz 400 V/50 hz 400 V/50 hz 400 V/50 hz 400 V/50 hz 400 V/50 hz 400 V/50 hz

Connection value 2,4 kW 3,2 kW 3,2 kW 4,0 kW 4,0 kW 8,0 kW 12,0 kW 16,0 kW

Weight in total 580 kg 700 kg 800 kg 1200 kg 1300 kg each 1300 kg each 1300 kg each 1300 kg

boiler height b 1521 mm 1764 mm 2049 mm 2044 mm 2142 mm 2140 mm 2140 mm 2140 mm

boiler width C 815 mm 829 mm 829 mm 936 mm 936 mm each 930 mm each 930 mm each 930 mm

boiler depth D 1411 mm 1631 mm 1631 mm 1756 mm 1756 mm each 1750 mm each 1750 mm each1750 mm

introduction height a 1130 mm 1368 mm 1568 mm 1565 mm 1565 mm 1563 mm 1563 mm 1563 mm

introduction width C 690 mm 800 mm 800 mm 930 mm 930 mm 930 mm 930 mm 930 mm

introduction depth i 812 mm 856 mm 856 mm 981 mm 981 mm 981 mm 981 mm 981 mm

exhaust spigot h 795 mm 1437 mm 1437 mm 1437 mm 1437 mm 1438 mm 1438 mm 1438 mm

The data indicated apply in connection with the exhaust economiser and a feed water temperature of 95°C and 6 bar working pressure.

*oil-el: hu = 11.86 kWh/kg ** natural gas: hu = 10.35 kWh/m3n

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

1 A3

DG 560-KPL-01-01_-0

Gezeichnet

Kontrolliert

Norm

Datum Name16.10.2014 H.Oehl

1:20

Massstab:

-0

Rev. Änderungen Datum Name

A

BC

235318

D

H

250*

Höhe kann auf Wunsch bis zu 100mm reduziert werden. Jedoch ist dann der Staplertransport nur eingeschränkt möglich. ANSCHLÜSSEDampfventil: Flansch DIN2633 DN20 (außer DG460 und DG560: DN25)Sicherheitsventil: Flansch DIN2633 DN25 (außer DG460 und DG560: DN32)Speisepumpe: 1" InnengewindeAbschlämmrohr: 3/4" Innengewinde *: DG160: 235mm Technische Änderungen vorbehalten.

250

min.

min. 500

I

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

1 A3

DG 560-KPL-01-01_-0

Gezeichnet

Kontrolliert

Norm


1:20

Massstab:

-0


A

BC

235318

D

H

250*


250

min.

min. 500

I

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

1 A3

DG 560-KPL-01-01_-0

Gezeichnet

Kontrolliert

Norm


1:20

Massstab:

-0


A

BC

235318

D

H

250*


250

min.

min. 500

I


21

20 TECHNICAL dATA

height can be reduced by up to 100 mm on

request. Forklift transport will then be limited

ConneCTions

Steam valve

Flange Din 2633 DG 160 / 260 / 360: Dn 20

DG 460 / 560: Dn 25

Safety valve

Flange Din 2633 DG 160 / 260 / 36: Dn 25

DG 460 / 560: Dn 32

feed pump

1“ inner thread

Blow-off pipe

3/4“ inner thread

* DG160: 235mm

Dimensions minimum DisTanCes

www.jumag.de

online configuration

maintenance and repair

mobile burner service

used and leased devices

Delivery and payment conditions... and more

for more information, see www.jumag.de

All information are for orientation in product selection. Changes due to technical developments are possible at any time. Product illustrations may deviate from the original.

22

21 FloW chart, example

12.x

11.x

07.30

14.x

09.2x

04.15

01.x


23

LEGENdE

06.1

16.2x16.2x

16.2x

13.1

13.9

07.1x 05.x 08.x

Item or item group

11.x

Ball valve

Dirt trap

Free-flow valve

Safety valve

Controlled valve

Pipe separator

Steam dryer

Condensate discharge

Water volume counter

Sewage

Bellows valve

Water return flushing filter

Pressure controller

Check valve

Manometer

Venting (perform separately)

Sampling site

Vacuum breaker

Jumag dampferzeuger GmbHbadener straße 8a69493 hirschberg

Phone +49 (0) 6201 - 84603-0Fax +49 (0) 6201 - 84603-15e-mail [email protected]

www.jumag.de EN-10/2014

STEAM BOILER WATER PREPARATION CONdENSATE COLLECTION TANk STAINLESS STEEL CHIMNEY STEAM PLANT ACCESSORIES

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