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Optimizing BOPP film production with CONSTAB Masterbatches and Compounds CONSTAB Member of Giving Life to Plastic KafritGroup

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Aditivos BOPP

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Optimizing BOPP film production with CONSTAB Masterbatches and Compounds

CONSTABMember of

Giving Life to Plastic

KafritGroup

Kafrit Group is a leading producer of Master-batches and Compounds for the plastics indus try and employs more than 400 people worldwide with a 180 million US $ turnover in 2012, and with more than 60,000 MT available capacity. The company is active globally with production locations around the world.

Founded in 1974 in Israel, the company has grown primarily via acquisition. CONSTAB Poly olefin Additives in Germany, China’s Suz-hou Constab Engineering Plastics and Canada based Silon Compounds are part of the Group. For more than 40 years the company has been unifiying experience and know-how. Kafrit Group places high value on sustainability – a pillar of our corporate strategy. Our dedication to environmental, social and financial issues makes us one of the leading businesses in the industry. At the same time as focusing on our businesses we don‘t lose track of environmental, social and financial issues. In our customers‘ opinion, we are among the world’s best within our industry and dedicated to environmental, social and financially viable goals.

We develop, produce and sell cost-effective solu -tions which will ensure the evolution of top qua-lity end products in areas such as packaging films (BOPP, CPP, PE), PC sheet, agricultural films and derivatives, biopolymers, flame retardant applica-tions, PEX pipes, fibers and nonwovens.

Among others the Group supplies the followingMasterbatches and compounds:

Defining new production goals: Experience the new high performance products from the Kafrit Group.

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3,16m 3,16m

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China

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Israel

SILON

SUZHOU CONSTAB

Silon CompoundsCanada

CONSTAB Germany

KafritIsrael

Suzhou ConstabChina

Research that takes us to the topResearch and development are Kafrit’s key areas of expertise. A staff of 386 employees works on innovative products, based on fundamental knowledge of more than 40 years.

They develop and optimize additive concentra-tes, flame retardants, color concentrates and compounds for various applications. Kafrit has close cooperation with well-known institutes like Shenkar University (Israel) and University of Salerno (Italy). Furthermore, we have a close relationship to well-known suppliers as well as machine suppliers who recommend our products to be used on their machines.

• Acid Scavengers• Antiblock• Antifog• Antimicrobial

Agents• Antislip• Antistatic• Color Concentrates• Flame Retardants• Fillers• Foaming Agents• IR Absorbers• Light Stabilizers• Lubricants• Matting Agents

• Metal Deactivators• Nucleating Agents• Optical Brighteners• Processing Aids• Purge Agents• Release Agents• Slip Agents• UV Absorbers• UV Blockers• White Master-

batches

Kafrit production sitesAgencies/Distribution

Our vision:We aim to be the

preferred technological partner for the plastics

indus try, providing our global customers with long-term

innovative and quality solutions suited to their

needs.

2 | Optimizing BOPP film production with CONSTAB Masterbatches and Compounds

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Code Description LDR %

1.1 Antiblock for plain fi lm

AB 06019 PP Plain Film

5 % synthetic silica with 4 µm particle size

1.0 – 4.0

AB 06001 PP Plain Film

10 % synthetic silica with 4 µm particle size

1.0 – 2.0

AB 06095 PP Plain Film

5 % inorganic antiblocking agent for low-haze fi lms with enhanced printability

1.0 – 4.0

1.2 Antiblock for coextruded and metallizable fi lm

AB 06019 PPR Coextruded Film

5 % synthetic silica with 4 µm particle size

1.0 – 4.0

AB 06001 PPR Coextruded Film

10 % synthetic silica with 4 µm particle size

1.0 – 2.0

AB 06059 PPR Coextruded Film

Organic antiblocking agent; additional slip effect (low COF) and enhanced printability; for thin skin layers

3.0 – 6.0

AB 06060 PPR Coextruded Film, Metallizable Film

Organic antiblocking agent; additional slip effect (low COF) and enhanced printability; suitable for barrier fi lm

3.0 – 6.0

AB 06090 PPR Coextruded Film, Metallizable Film

Used for the production of heat sealable BOPP-fi lms for industrial and food packaging; creates a micro roughness on the fi lm surface to avoid blocking during winding and un-winding of reels; signfi cantly improved slip properties without the negative effects of conventional migrating slip agents on welding, printing, metallization and lamination Contains highly dispersed antiblock particles in PP-Random

2.0 – 4.0

AB 06062 PPR Coextruded Film, Metallizable Film

Proprietary Organic Antiblocking agent; provides signifi cant improvement of slip properties without the negative effects on welding, printing, metallization and lamination

2.0 – 5.0

AB 06064 PPR Coextruded Film, Metallizable Film

Proprietary Organic Antiblocking agent; provides signifi cant improvement of slip properties without the negative effects on welding, printing, metallization and lamination

2.0 – 5.0

Code Description LDR %

1.3 Antiblock for metallizable fi lm

AB 06084 PPR Metallizable Film

Used for the production of heat sealable BOPP fi lms for industrial and food packaging; creates a micro roughness on the fi lm surface to avoid blocking during winding and un-winding of reels; signifi cantly improves slip properties without the negative effects of conventional migrating slip agents on welding, printing, metallization and lamination; contains highly dispersed antiblock particles in PP-Random

3.0 – 5.0

AB 06089 PPR Metallizable Film

Inorganic round particles; cost-effective, excellent anti-blocking for metallizable fi lms

1.0 – 5.0

AB 06095 PP Metallizable Film

5 % inorganic antiblocking agent for low-haze fi lms with enhanced printability

1.0 – 4.0

4 | Optimizing BOPP fi lm production with CONSTAB Masterbatches and Compounds

1. Antiblocking

The ingredients of the CONSTAB Antiblocking Masterbatches are very well dispersed in order to prevent any spots on the fi lm surface due to agglomeration and aggregation.

AF 00238 PP Coextruded Film

Prevents formation of water droplets on the fi lm surface; suitable for packaging and storage of cold packed food stuffs; for food approvals according to the US–FDA only

1.5 – 2.5

AF 00240 PP Coextruded Film

Prevents formation of water droplets on the fi lm surface; suitable for packaging and storage of cold packed food stuffs; for food approvals according to the EC Commission Regulation only

3.0 – 5.0

2. Antifogging

We value the reliability and the relationship, their competence and technical support as well as the high quality of products –also swift delivery times.

Code Description LDR %

MA 00929 PP Shrinkage (cigarette shrink wrap)StiffnessProcessabilityOptical properties

17.0 – 25.010.0 – 20.0 4.0 – 8.010.0 – 20.0

MA 00930 PP StiffnessTwist propertiesProcessabilityBarrier properties (WVTR, OTR)

10.0 – 20.025.0 – 40.0 4.0 – 8.010.0 – 25.0

AT 04082 PP Coextruded Film

Balanced formulation for immediate effect and long term performance

1.0 – 4.0

AT 04130 PP Print-/Lamination Plain Film

Special agents for films with stable wetting tension after corona or flame treatment and low blooming

2.0 – 5.0

SAT 04504 PP Coextruded Film

Combined antistatic and slip agents for better optical pro-perties after storage of the film at warm climate

1.0 – 5.0

SAT 04509 PP Coextruded Film

Combined antistatic and slip agents; especially for improved slip behaviour at cold climate

1.0 – 4.0

SAT 04550 PP Coextruded Film

Combined antistatic and slip agents; especially for improved slip behaviour at warm climate

1.0 – 5.0

Code Description LDR %

CC 18111 PP Coextruded Film

55 % highly dispersed titanium dioxide for solid white and white cavitated film - can also be used for metallizable film

3.0 – 10.0

CC 18160 PP Coextruded Film

60 % highly dispersed titanium dioxide for solid white and white cavitated film - can also be used for metallizable film

2.0 – 10.0

CC 18162 PP Coextruded Film

60 % highly dispersed titanium dioxide for solid white and white cavitated film - can also be used for metallizable film

2.0 – 10.0

CC 18170 PP Coextruded Film

70 % highly dispersed titanium dioxide for solid white and white cavitated film - can also be used for metallizable film

2.0 – 8.0

FL 08100 PP Pearlized Film

70 % finely dispersed cavitating agent designed for low den-sity pearlized film - also usable for metallizable film

8.0 – 12.0

FL 08101 PP Pearlized Film

70 % finely dispersed cavitating agent designed for medium density pearlized film with enhanced optical and mechanical properties - also usable for metallizable film

8.0 – 12.0

FL 18103 PP White Cavitated Film

Combined agents for medium density white cavitated film with enhanced optical and mechanical properties

9.0 – 18.0

FL 18132 PP White Cavitated Film

Combined agents for low density white cavitated film

9.0 – 18.0

FL 18143 PP White Cavitated Film

Combined agents for medium density white cavitated film

9.0 – 18.0

6 | Optimizing BOPP film production with CONSTAB Masterbatches and Compounds

6. White pigments

4. Antistatics

3. Modifiers

All listed White Masterbatches are specially designed to obtain high opacity, gloss and whiteness index.

5. Slip-Antistatics combined

All listed Antistatic and Slip/Antistatic Masterbatches contain only additives of a high molecular weight. They therefore have low vapour pressure and generate less smoke at the die and in the TDO of the production line.

7. White agents, pearlized

All listed Pearlized Masterbatches are manufactured with well selected raw mate-rials. They are accurately dispersed and have a high pellet density as well as a low moisture content.

Polymer Modifier masterbatches are used widely to enhance the many useful pro-perties of BOPP films. Typical applications include cigarette shrink wrap films, twist films, barrier films and labels.

8. White cavitated

8 | Optimizing BOPP film production with CONSTAB Masterbatches and Compounds

Code Description LDR %

MA 00960 Synthetic Paper Film

Paper like appearance; applied in the skin layer to provide a printable and writable surface

100

MAT 02440 Matt Film

Special Matt Compound; delivers a low sealing temperature of the matt layer

100

MAT 02480 Matt Film

Non sealing Matt Compound specially designed for graphic arts application

100

MAT 02442 Metallizable Matt Film

Special Matt Compound; delivers a low sealing temperature of the matt layer

100

PA 00852 PPR Coextruded Film

Reduces die build-up and extruder pressure

1.0 – 5.0

9. Synthetic paper

12. Slip-Antiblocking combined

10. Matt compounds

SAB 06527 PPR Coextruded Film

5 % synthetic silica, 5 % high purity erucamide

1.0 – 4.0

SAB 06532 PPR High Speed Packaging Film

Combination of hot slip and antiblocking agent for cigarette films and high speed packaging

7.0 – 12.0

13. Slip Agents

11. Processing agents

CONSLIP® 420 PPR High Speed Packaging Film

Synergistic additive blend, no additional antiblock required; hot slip proof; awards lowest co efficient of friction (COF); also suitable for reverse printing; for skin layer thickness < 1.0 µm

3.0 – 10.0

CONSLIP® 440 PPR High Speed Packaging Film

Synergistic additive blend, no additional antiblock required; hot slip proof; awards lowest co efficient of friction (COF); also suitable for reverse printing

3.0 – 10.0

CONSLIP® 480 PPR High Speed Packaging Film

Synergistic additive blend, no additional antiblock required; hot slip proof; awards lowest co efficient of friction (COF); also suitable for reverse printing; for skin layer thickness > 2.0 µm

3.0 – 10.0

CONSLIP® 201 PPR High Speed Packaging Film

High concentrated, non migrating slip agent for printable films and also for metallizable films

5.0 – 10.0

CONSLIP® 205 PP High Speed Packaging Film

High concentrated, non-migrating slip agent for printable films and also for metallizable films

1.0 – 2.5

CONSLIP® 205 PPR High Speed Packaging Film

Non-migrating slip agent for printable films and also for metallizable films

1.0 – 2.5

14. CONSLIP® Products

All listed Slip/Antiblocking and Slip Masterbatches are produced with carefully controlled raw materials of high quality, thus ensuring permanent and excellent qualities of BOPP films

Code Description LDR %

SL 05035 PP Coextruded Film

6 % high purity erucamide for the core layer of coextruded films

1.0 – 2.5

SL 05028 PP High Speed Packaging Film

Low concentrated slip agent; for high speed packaging ma-chines (hot slip)

10.0 – 20.0

SL 05095 PPR High Speed Packaging Film

High concentrated slip agent; for high speed packaging ma-chines (hot slip)

2.5 – 5.0

10 | Optimizing BOPP film production with CONSTAB Masterbatches and Compounds

Our Values:

Technology: We continue to rely on advanced know-how and technologies, securing our future.

Quality: We warrant our pro-ducts are produced under strict and advanced quality assurance guidelines.

Safety: We ensure our employees always follow safety procedures.

Environment: We are committed to complying with environmental regulations and promoting en-vironmental responsibilities.

Employees: We value the dif-ferent ideas, experiences and backgrounds of our employees.

Leadership: We lead by example. We coach, educate and guide our workforce enabling them to achieve their full potential.

Empowerment: We encourage our employees to be innovative, make decisions and take respon-sibility for their actions.

Teamwork: We strive to work as a team and individuals, reaching our common goals.

Continuous Improvement: We are constantly striving to do the right things even better.

Ethics: We are fair, truthful, and consistent in our business and personal practices

Optimized solutions for

Polyethylene Packaging

Polypropylene Cast and Calender Films

Agriculture

Polycarbonate

Flame Retardants

BOPP

Nonwovens

Please request for further information:

• Polyethylene Packaging Polypropylene Cast and Calender Films Rolling for success with with Kafrit Group Masterbatches and Compounds

• Agricultural Film Growing Succes with Kafrit Group Masterbatches and Compounds

• Polycarbonate and PMMA Sheets for a transparent view with Kafrit Masterbatches and Compounds

• Flame Retardants Enlightening Solutions with Kafrit Master-batches and Compounds

• Adding value to Nonwovens with CONSTAB Masterbatches

Contact Details :

Kafrit Industries (1993) LtdKibbutz Kfar-Aza, M.P. Negev, 85142, IsraelTel: +972 8 6809845Fax: +972 8 [email protected]

CONSTABCONSTAB Polyolefin Additives GmbHIndustriestrasse Möhnetal 16 59602 Rüthen, Germany Tel: +49 2952 8190 Fax: +49 2952 3140 [email protected] www.constab.com

SUZHOU CONSTABSuzhou Constab Engineering Plastics Co. LTDYingyan Road (E), Tongli Town, Wujiang, Jiangsu, P.R. China.Tel: +86 512 63331654/63336478Fax: +86 512 63336987Postcode: [email protected]

SILON Compounds Ltd. Partnership Silon Compounds Ltd.5411-275th Street, LangleyBritish Columbia, Canada, V4W 3X8Tel: +604 607 6730Fax: +604 607 [email protected]

Legal Statement: The Information and recommendations contained in this brochure are based upon data collected by the Kafrit Group and believed to be correct. However, no warranty for fitness for use or any other guarantee of any kind, expressed or im-plied, is made with respect to the Information and recommendations contained herein, Kafrit Group assumes no responsibility for results of the use of products, processes, information and recommendations described herein. Specific recommendations and applications for specific products should be considered and pre-checked by the user to ensure compatibility with user‘s equipment and product requirements.

Global supply, local partnership: We are where you are.

Giving Life to Plastic

Kafrit Industries (1993) Ltd.Israel

CONSTABCONSTAB Polyolefin Additives GmbHGermany

SUZHOU CONSTABSuzhou Constab Engineering Plastics Co. LTDChina

SILON Compounds Partnership Silon Compounds Ltd.Canada