kaga_ soem kl qualitydel performance review_fy13

8/11/2019 Kaga_ SOEM KL QualityDel Performance Review_FY13

1/13

1

SonyKaga Compo (M) FY13 Quality & Delivery Performance Review

FY 14 2Q Action Plan

KGCOMPO(M)

Towards Stronger Partnership


2/13

g p

Agenda Present By

Session 1 FY13 KGM Quality & Delivery Performance. By SOEM

Session 2 FY13 KGM Major Quality Issue Review. By SOEM

Session 3 FY14 KGM Action Plans By KGM

KGCOMPO(M)


3/13

KGCOMPO(M)

FY13 KGM Quality & DeliveryPerformance Review.

FY13 KGM Major Quality Issue

Review.

By SOEM


4/13

FY14 KGM Action Plan

KGCOMPO(M)


5/13

FY13 2ndHalf 2Q TrendKGCOMPO(M)

24

6

56

8

0

45

21

28

40

70

40

0

20

40

60

80

100

No v-13 Dec-13 Jan-14 Feb-14 Mar-14

SMLD Trend BDP Model

200

234

199

100

19

36

130

42

100

200

100

0

100

200

300

Nov'13 Dec'13 Jan'14 Feb'14 Mar'14

SMLD Trend BDRE Model

Quality Trend

AMT - Kaga

HMT - Kaga

Thank U


6/13

6

FY14

Continual KaizenProgramsKey ProcessesComplianceRe-training Program

KGM 2014

2QTarget

KGCOMPO(M)

Quality Awareness

promotion

2Q Targets

AchievedSoldering

Enhancement

FY13


7/13

KAGA FY14 Quality Improvement Pan

Continual Kaizen Program

KGM Customer

012345

Monthly Kaizen Programs

Leak out Prevention

Defect Reduction

Flux On PWBA Reduction

Defect Prevention


8/13

Defects Prevention / Reduction By

Upstream Controls

KAGA FY14 Quality Improvement Program

Follow PM ShceduleDaily Audits

Change model

Solder dross cleaning

Machine parameter check

Maintain

solder dross

cleaning

frequency change

New check sheet

Maintain

Maintain

Spray fluxed and

dipping start up

Spray fluxed check

sheet

Enhancement on

daily

compliance

through IPQC

audit

Key Parameters

Authorization

Specify Job Responsibility

X


9/13

Opt Skill-up Training Programme

1. Re-define Training

Material2. Job Rotation/Break

time to Reduce

Human Fatigue. (FVI)

3. Soldering Skill Re-

certification program.

Re-certification Flow

Class Room Training

Certification Test(Pass yield>90%)

Supervisor Monitor (2

weeks)

Update badge iD

KAGA FY14 Quality Improvement Program


10/13

Model Before After Current LDR(2013) Target Y14 Status

B6100 Sampling check70% check at

CN201 & CN70120cases 10 cases 0 case


CN201 & CN70135cases 12 cases 0 case


CN201 & CN701NA ( New Model) 12 cases 0 case


CN201 & CN701NA ( New Model) 6 cases 0 case

B6259 Sampling check70% check at CN104 &

ND301NA (New Model) 6 cases 0 case

B6248 Sampling check 70% check at CN402 NA (New Model) 6 cases 2 cases

1.Before : Inspection base on level III sampling table for all point as per WI

2.After : 70% inspection for all HM connectors (eg: CN201, CN701)

and sampling to other location.No

OLNI

RE-STRUCTURE OQC INSPECTION PLAN (OLNI)

KAGA FY14 Quality Improvement Plan

Focusing On Potential Defects

LeakOut Sampling


11/13

Nama: Surwatie

No Pekerja: QA 3398I

Achievement:Best no of detection

No Defects Leak Out to Customer

Proactive Feedback

Quality Awareness PromotionKGCOMPO(M)

Monthly Best Performances Awards..Contl

KGCOMPO(M)
http://www.google.com.my/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=OysLexqrs7eYTM&tbnid=l-UbPZL-hdGa9M:&ved=0CAUQjRw&url=http://www.yenerevillage.in/viewPhotoGallery.aspx?intOpt=0&AlbumID=2&ei=E4MUUbqJM82gige28IBg&psig=AFQjCNFnP_y-OZD33zgthJRrPNzILQ8CBg&ust=1360385132541596


12/13

Delivery Improvement Activities

12

KGCOMPO(M)

24H ETD Commitment Thru

Production Lost Time Reduction Program

BEFORE

Issuing SMTA PCB To HM Production

NOT follow lots basis.

AFTERIssuing SMTA PCB By Lots Basis.

Zero PCBA

Awaiting

Lost Time


13/13

KGCOMPO(M)

ThankYou

kaga_ soem kl qualitydel performance review_fy13

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