kaindl werkzeuge 3-2012

Operation manual forOperation manual forOperation manual forOperation manual for

Circular knife sharpening machineCircular knife sharpening machineCircular knife sharpening machineCircular knife sharpening machine RMS manual RMS manual RMS manual RMS manual

KaindlKaindlKaindlKaindl----Schleiftechnik Reiling GmbH Remchinger Str. 4 75203 Schleiftechnik Reiling GmbH Remchinger Str. 4 75203 Schleiftechnik Reiling GmbH Remchinger Str. 4 75203 Schleiftechnik Reiling GmbH Remchinger Str. 4 75203 KönigsbachKönigsbachKönigsbachKönigsbach----SteinSteinSteinStein Tel.: +49 7232/4001Tel.: +49 7232/4001Tel.: +49 7232/4001Tel.: +49 7232/4001----0 Fax +49 7232/40010 Fax +49 7232/40010 Fax +49 7232/40010 Fax +49 7232/4001----30 Em30 Em30 Em30 Email: [email protected]: [email protected]: [email protected]: [email protected]

www.kaindl.dewww.kaindl.dewww.kaindl.dewww.kaindl.de

Original manualOriginal manualOriginal manualOriginal manual

Please keep for further use !Please keep for further use !Please keep for further use !Please keep for further use !

KaindlKaindlKaindlKaindl----SchleiftechnikSchleiftechnikSchleiftechnikSchleiftechnik Reiling GmbHReiling GmbHReiling GmbHReiling GmbH

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Content :Content :Content :Content : EC declaration of conformity 3

Transport, Set up, Duty of taking care by the user 4

Structure 5

Technical data 6

Operation, fix of the circular knife 7

Fixation of the circular knife 7

Alignment of the circular knife 8

Grinding of the circular knife 9

Basic regarding grinding ( Important information, please read! Important information, please read! Important information, please read! Important information, please read! ) 10

Standard values for sharpening operatio 11

Operation of the grinding wheel 12

Change of the grinding wheel 13

Description of the cooling unit ; basic information about cooling liquids 14

Change of knife support, spare parts 15

Miantenance, cleaning, repair, warranty, disposal 16

ECECECEC----Declaraion of conformityDeclaraion of conformityDeclaraion of conformityDeclaraion of conformity

The manufacturer: Kaindl-Schleiftechnik Reiling GmbH Remchinger Strasse 4 75203 75203 75203 75203 KönigsbachKönigsbachKönigsbachKönigsbach----SteinSteinSteinStein

declares, that the machine described herein: Circular knife sharpening machine RMSCircular knife sharpening machine RMSCircular knife sharpening machine RMSCircular knife sharpening machine RMS Typ RMS:Typ RMS:Typ RMS:Typ RMS:

refers to the security and health requirements of the following EC instructions

EGEGEGEG----Maschinenrichtlinie (2006/42/EG)Maschinenrichtlinie (2006/42/EG)Maschinenrichtlinie (2006/42/EG)Maschinenrichtlinie (2006/42/EG) EGEGEGEG----Richtlinie EMV (2004/108/EG)Richtlinie EMV (2004/108/EG)Richtlinie EMV (2004/108/EG)Richtlinie EMV (2004/108/EG)

Applied harmonises norms: EN ISO 12100EN ISO 12100EN ISO 12100EN ISO 12100----1 und EN ISO 121001 und EN ISO 121001 und EN ISO 121001 und EN ISO 12100----2 ; EN 294 ; EN ISO 137322 ; EN 294 ; EN ISO 137322 ; EN 294 ; EN ISO 137322 ; EN 294 ; EN ISO 13732----1 ;1 ;1 ;1 ; EN 61029EN 61029EN 61029EN 61029----1 ; EN 60204 Teil 1 ; EN 6101 ; EN 60204 Teil 1 ; EN 6101 ; EN 60204 Teil 1 ; EN 6101 ; EN 60204 Teil 1 ; EN 61000000000----6666----1 ; EN 610001 ; EN 610001 ; EN 610001 ; EN 61000----6666----2 ;2 ;2 ;2 ; EN 61000EN 61000EN 61000EN 61000----6666----3 ; EN 610003 ; EN 610003 ; EN 610003 ; EN 61000----6666----4444 Changes in design, which affect the technical data, listed in this manualChanges in design, which affect the technical data, listed in this manualChanges in design, which affect the technical data, listed in this manualChanges in design, which affect the technical data, listed in this manual and the directed use, and the directed use, and the directed use, and the directed use,

therefore change the machine substancially, make this declaration of conformity therefore change the machine substancially, make this declaration of conformity therefore change the machine substancially, make this declaration of conformity therefore change the machine substancially, make this declaration of conformity

invalid.invalid.invalid.invalid.

ReinhReinhReinhReinhard Reilingard Reilingard Reilingard Reiling KaindlKaindlKaindlKaindl----SchleiftechnikSchleiftechnikSchleiftechnikSchleiftechnik Reiling GmbHReiling GmbHReiling GmbHReiling GmbH Remchinger Strasse 4Remchinger Strasse 4Remchinger Strasse 4Remchinger Strasse 4 75203 Königsbach75203 Königsbach75203 Königsbach75203 Königsbach----StStStSteineineinein Königsbach den 29.12.2009Königsbach den 29.12.2009Königsbach den 29.12.2009Königsbach den 29.12.2009 ........................................................................................................................................................................................................................................ Reinhard Reiling, Geschäftsführer Reinhard Reiling, Geschäftsführer Reinhard Reiling, Geschäftsführer Reinhard Reiling, Geschäftsführer


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TransportTransportTransportTransport

The circular knife sharpening machine RMS is delivered in a wooden box on pallet The circular knife sharpening machine RMS is delivered in a wooden box on pallet The circular knife sharpening machine RMS is delivered in a wooden box on pallet The circular knife sharpening machine RMS is delivered in a wooden box on pallet

The gross weight of the machines is The gross weight of the machines is The gross weight of the machines is The gross weight of the machines is around 115 kgsaround 115 kgsaround 115 kgsaround 115 kgs

1. Environmental conditions for set up1. Environmental conditions for set up1. Environmental conditions for set up1. Environmental conditions for set up Environmental temperature : from 5 to 50° Celsius

Humidity : up to 90 % not condensing

Set upSet upSet upSet up

Open the wooden box on the frontside by unsrewing the screws with a spax screwdriver. Move the pallet as close as possible to the final position of the machine. Then remove the screw joints between machine and pallet. Before placing the machine at its final position on the floor, screw in, the machine feet from below. Please pay attention that the machine is aligned horizontal on the floor. The alignment shoud be done by use of a bubble level. (Standard model is sufficient). Place the bubble level on top of the cabinet and align in both direction by adjusting the machine feet. Please pay attention, that the place of the machine grants a vibration free operation.

1111. Duty of taking care by the user. Duty of taking care by the user. Duty of taking care by the user. Duty of taking care by the user

The circular knife sharpening machine RMS has been designed and constructed under consideration of an endangering analysis and carefull selection of observed harmonized norms, as well as further specifications. The RMS meets the state of the art and grants a maximum of safety. This safety can only be achieved in daily work, when all necessary steps are taken. It is the duty of taking care by the user to plan and control these steps. The user has to take care that:The user has to take care that:The user has to take care that:The user has to take care that: - the machine us used as directed (see chapter description)

- the machine is used in flawless workable condition, especially the safety installations are checked regu-

larly of ist function.

- requested personal safety equipment for the operator is available and used.

- the operation manual is always kept in a readable condition, complete and available near the machine.

- all safety and warning instructions are not removed from the machine and kept readable.

2. Demands for the operating personnel2. Demands for the operating personnel2. Demands for the operating personnel2. Demands for the operating personnel Only persons who are familiar with this manual and safety advises, are allowed to work with this machine

Description of productDescription of productDescription of productDescription of product

1. Directed use1. Directed use1. Directed use1. Directed use

The circular knife sharpening machine is exclusively destined:

- for sharpening of circular knifes.

For other use than listed here, the machine is not destined for and is regarded as a matter of adverse use!

The directed use includes also reading this operation manual, as well as keeping all containing directions of

use. – especially the safety information. In case the roundknife sharpening machine RMS is not used as per

the intended purpose, a save operation cannot be granted.

For all personal- and material damages, arising by not intended use, not the manufacturer, but the user of the RMS auto is responsible.

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StructureStructureStructureStructure

Safety cover

Adjustment pillar

Adjustment bridge

Lynette

Grinding motor Grinding wheel cover

Driving motor

Clamping flange Round knife

Water cooling


Technical dataTechnical dataTechnical dataTechnical data

1.1.1.1. DimensionsDimensionsDimensionsDimensions Lengh: 560 mm Depth 820 mm Height 1270 mm Weight net Manual 110 Kg

Clamping range Ø 100 mm to Ø 350 mm

Grinding wheel Ø 125 x32 x 20 x 5 x 3 mm

Noise emission <70dB(A) Spacer rings 20x22, 20x30, 20x32, 20x40, 20x30 with face

2. Electrotechnical data2. Electrotechnical data2. Electrotechnical data2. Electrotechnical data Drive of grinding spindle:

Motor 1~230V/ 50 Hz Motor speed 2770 RPM Power 1,35 kW IP code IP 55 Flow time of the monted grinding wheel approx. 10 sec. CoolanCoolanCoolanCoolant pumpt pumpt pumpt pump

Motor 1~230V/ 50 Hz

Power Step 1 0,028 kW Step 2 0,045 kW Step 3 0,063 kW IP code IP 65 Delivery rate 16 to 35 l/min Drive of circular knife:Drive of circular knife:Drive of circular knife:Drive of circular knife:

*Technische Änderungen vorbehalten*

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Continiuously variable driving motor for circular knifes from 2 to 25 RPM


OperationOperationOperationOperation

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Fixation of the round knifeFixation of the round knifeFixation of the round knifeFixation of the round knife

Center the circular knife by selecting the suitable spacer ring on the support. Now fix the circular knife with the pressure disk and the fixation nut. (see picture) Before tightening up or loosening the fixation nut, the shaft fixation pin must be pressed down. Turn the motor shaft with the c-wrench till the pin locks in the shaft fixation

Attention when tightening and loosening of the circular knife. Risk of injury !!

Pressure disk

Clamping flange Clamping nut

After you have fixed the circular knife, place the lynette on the back of the knife.Align the lynette in the way that the wheel is turning softly.E.g circular knife 10° and lynette approx. 15 °

Depending on the type of circular knife, you can adjust the angle of the lynette head correspondingly. . . . The lynette is to supportof the curcular knife and grants a burr free bevel.

Adjustment of angle values

Place on the back of cutting edge

Shaft

Shaft fixation

Alignment of the circular knifeAlignment of the circular knifeAlignment of the circular knifeAlignment of the circular knife

Scale

Star knob screw for angle value

Star knob screw for moving the adjustment pillar

1111

2222

Grinding range

After you have set the angle, open the star knob screw (2) and move the adjusment pillar in the way that the cutting edge of the round knife is inside the marked grinding range.

By opening the star knob screw (1) you can now adjust the angle value of your round knife.


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Grinding of the circular knifeGrinding of the circular knifeGrinding of the circular knifeGrinding of the circular knife

Close the plexiglass safety cover The safety cover has always kept closeThe safety cover has always kept closeThe safety cover has always kept closeThe safety cover has always kept close when working, otherwise you cannotwhen working, otherwise you cannotwhen working, otherwise you cannotwhen working, otherwise you cannot start the motor. start the motor. start the motor. start the motor.


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Important information please read !!! Please keep in mind, that grinding basicly is a form of soft treatment. For getting optimal results, please pay attention to some elementary rules. Physically grinding is a interaction between material of the workpiece, the suitable abrasive, binding of the abrasive, grit size, cooling liquid and finally the well matched feeding size as well as halt- and grinding cycles without feeding.

For achieving perfect precision it is basicly considered using small feeding sizes ( 4µ ), halt cyles of

minimum 15 to 30 seconds at a speed of 10- 20 rpm, cooling liquied directed to the circular knife. It is absolutely recommended to focus your attention to the grinding cylcle with no feeding. This timespan should last a long until you hear no more noise from the grinding wheel. This grants that the complete feeding size has been worked off. Shurely grinding also means scrub treatment, but this is with it’s parameters quite sobering for a amatuer In grinding.

Scrubbing means very coarse grit, open bonding of the grinding wheel,feeding of max 12 µ, halt periods

of min. 10-30 seconds, at knife rotaion of 15-25 rpm and a lot of cooling liquid. As mentioned above, these parameters are only a rough guidline which grants that chooses paramaters can be processed by the machine. Finallly, factors as grinding medium and material has to be considered and Speciallly selected for each application. Material : Material : Material : Material : HSS ; high-grade steel hardened, hardened steel, etc. can successfully sharpened with a corundum or CBN grinding wheel.corundum or CBN grinding wheel.corundum or CBN grinding wheel.corundum or CBN grinding wheel. By use of resinoid bond abrasive material, the cooling liquid should have min. 10 % oil content, as this abrasive bond produces a considerable rubbing on the workpiece causing more heat. Material : Material : Material : Material : carbide steel glas, ceramics can be sharpened successfully by a diamond wheel. As written before, a adequate oil content has to be considered.


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Standard values for the sharpening programStandard values for the sharpening programStandard values for the sharpening programStandard values for the sharpening program


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Material Carbide

Abrasive Diamond

Grit size D252

Feeding 8-12µ

Halt time 16 sec

Spark time 80 sec

Knife speed 20

Cooling liquid Emulsion 10 - 15 %

Scrub treatmentScrub treatmentScrub treatmentScrub treatment

Material HSS, hardened steel

Abrasive CBN

Grit size B252

Feeding 8µ

Halt time 20 sec

Spark time 90 sec

Knife speed 22



Material High grade steel

Abrasive CBN

Grit size B252

Feeding 8µ

Halt time 20 sec.

Spark time 100 sec

Knife speed 18



Material Carbide

Abrasive Diamond

Grit size D76

Feeding 4µ

Halt time 25 sec

Spark time 120-150 sec

Knife speed 12


Finishing treatmentFinishing treatmentFinishing treatmentFinishing treatment

Material High grade steel

Abrasive CBN

Grit size B76

Feeding 4µ

Halt time 25 sec


Knife speed 12



Material HSS, hardened steel

Abrasive CBN

Grit size B76

Feeding 4µ

Halt time 25 - 30 sec


Knife speed 12



The values listed are our recommended guidelines

Operation of the manual versionOperation of the manual versionOperation of the manual versionOperation of the manual version

The feeding for the manual version is done by the handwheel placed on

the left side of the machine.

On/Off switch

TTTTHEHEHEHE MACHINEMACHINEMACHINEMACHINE ISISISIS ONLYONLYONLYONLY RUNNINGRUNNINGRUNNINGRUNNING WHENWHENWHENWHEN THETHETHETHE SAFETYSAFETYSAFETYSAFETY SWITCHSWITCHSWITCHSWITCH ISISISIS CLOSEDCLOSEDCLOSEDCLOSED

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Change of the grinding wheelChange of the grinding wheelChange of the grinding wheelChange of the grinding wheel

First disconnect from electric current!First disconnect from electric current!First disconnect from electric current!First disconnect from electric current!

Imperatively also remove the circular knife before!!!Imperatively also remove the circular knife before!!!Imperatively also remove the circular knife before!!!Imperatively also remove the circular knife before!!!

Open the hexagon screw M6

Screw in the lifting screw M8 for lifting the grinding wheel support with the grinding wheel

Unscrew the allen screw M6 with the supplied allen wrench. Screw in the lifting screw M8 for lifting the grinding wheel support with the grinding wheel. Place the new grinding wheel on the motor shaft and pay attention that the driving pin of the grinding wheel support is placed in the groove ofthe motor shaft. Now tighten the grinding wheel support with the allen wrench M6 ImporImporImporImportant information regarding cooling liquid:tant information regarding cooling liquid:tant information regarding cooling liquid:tant information regarding cooling liquid: Only use water-soluble emulsions on mineral oil base. By use of synthetic products, the painting and plastic parts can be damaged. We will not accept any reponsiblity for these damages. When proving the cooling liquids, pay attention to the directives of the manufacturer. Please pay also attention to the actual waste management instructions.

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Description of the cooling unitDescription of the cooling unitDescription of the cooling unitDescription of the cooling unit

Tank for cooling Tank for cooling Tank for cooling Tank for cooling liquidliquidliquidliquid

Cooling liquid pumpCooling liquid pumpCooling liquid pumpCooling liquid pump

Pipe connection to the Pipe connection to the Pipe connection to the Pipe connection to the machinemachinemachinemachine

Electric plug for cooling unit (on the back of the cabinet)Electric plug for cooling unit (on the back of the cabinet)Electric plug for cooling unit (on the back of the cabinet)Electric plug for cooling unit (on the back of the cabinet)

Vent screwVent screwVent screwVent screw

Before the first start please vent the cooling liquid pumpBefore the first start please vent the cooling liquid pumpBefore the first start please vent the cooling liquid pumpBefore the first start please vent the cooling liquid pump

Please fill up the tank to the top level of the pumpPlease fill up the tank to the top level of the pumpPlease fill up the tank to the top level of the pumpPlease fill up the tank to the top level of the pump

Return flowReturn flowReturn flowReturn flow

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Important information regarding cooling liquid:Important information regarding cooling liquid:Important information regarding cooling liquid:Important information regarding cooling liquid: Only use water-soluble emulsions on mineral oil base. By use of synthetic products, the painting and plastic parts can be damaged. We will not accept any reponsiblity for these damaged. When proving the the cooling liquids, pay attention to the directives of the manufacturer. Please pay attention to the current waist disposal regulations

Spare part listSpare part listSpare part listSpare part list

The actual spare part list your will find under: www.kaindl.de

Wiring diagramWiring diagramWiring diagramWiring diagram

The wiring diagram is placed in inside the control cabinet behind the door.The wiring diagram is placed in inside the control cabinet behind the door.The wiring diagram is placed in inside the control cabinet behind the door.The wiring diagram is placed in inside the control cabinet behind the door.

Change of the support for the circular Change of the support for the circular Change of the support for the circular Change of the support for the circular knknknkniiiifefefefe

For changing the support, loosen with the supplied allen wrench SW 5 the allen screw M6. Srew in the allen screw M8 and lift the support from the cone.

Allen screwAllen screwAllen screwAllen screw

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Support in case of malfunctionSupport in case of malfunctionSupport in case of malfunctionSupport in case of malfunction

Motor does not start :Check the electric plugMotor does not start :Check the electric plugMotor does not start :Check the electric plugMotor does not start :Check the electric plug

Check if the safety cover is completely closed (contact switch).

Cleaning and greasingCleaning and greasingCleaning and greasingCleaning and greasing For granting full funtionality of the circular knife sharpening machine RMS-NC, the circular knife sharpening machine should be cleaned periodiacally from grinding dust with a soft brush. Persisant dirt, please clean with a usual in trade machine cleaner. Occasionally check the electric cable and plug for damage. For preventing corrosion, provide blank and blue steel parts with a slight film of oil.

RepairsRepairsRepairsRepairs Repairs on the machine can only be carried out in our company KAINDL or by persons authorized by us. The change of wear parts, as the diamond wheel, can be replaced by the user.

Disposal of the machine inside ECDisposal of the machine inside ECDisposal of the machine inside ECDisposal of the machine inside EC When sending back the machine to us (transport charges prepaid), the company Kaindl-Schleiftechnik Reiling GmbH grants for the competent disposal as per the currently in force guidelines of the Europeen waste electrical equipment regulations.

WarrantyWarrantyWarrantyWarranty The warranty is 12 months from date of shipment and refers to a one shift work under condition of a appropriate use of the machine. The guarantee includes the costs for replacing of defect parts and assembly groups, including the required working time. Excluded from any guarantee are: Wear parts An improper use Transport damage Damage by use of force Damages and consequential damages caused by breach of the duty of taking care of the user In case of a warranty claim, we ask you to inform us abouIn case of a warranty claim, we ask you to inform us abouIn case of a warranty claim, we ask you to inform us abouIn case of a warranty claim, we ask you to inform us about the serial No. of the machine.t the serial No. of the machine.t the serial No. of the machine.t the serial No. of the machine. Returns have to be authorized by us, before shipment. We reserve the right to charge you with the transportation cost. If the return was not authorized. Spare parts or replacement parts are transferred absolutely in our ownership.

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kaindl werkzeuge 3-2012

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