karad projects and motors limited€¦ · state (india) named as: ... 11/22/2014 this is...

Karad Projects And Motors Limited

A Wholly Owned Subsidy of Kirloskar Brothers Limited.

11/22/2014 This is proprietary document of Karad Projects and Motors limited

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KARAD PROJECTS AND MOTORS LIMITED (KPML)Is a Motor manufacturing company with expertise in

manufacturing of Stampings, Stators, Rotors, AC rotatingmachines, Aluminum Die-cast Connecting Rods, Hydraulic Valves,Power Steering Cylinders and Pump assemblies. KPMLmanufactures energy efficient motors for various applications .

In the year 2013, Hematic Motors Private Limited wasamalgamated with Kirloskar Constructions and EngineersLimited. Further the name of Kirloskar Constructions andEngineers Limited, has been changed as Karad Projects AndMotors Limited(KPML). This company is a wholly ownedsubsidiary of Kirloskar Brothers Limited (KBL).


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• KBL is a world class pump manufacturing company with expertise in engineering and manufacture of systems for fluid management. Established in 1888 and incorporated in 1920, • KBL is the only Pump manufacturing company in India and ninth in the world to be accredited with the N and NPT certification by American Society of Mechanical Engineers (ASME).

•KPML has three manufacturing divisions located at Karad, Maharashtra State (India) named as:

Motor Division (erstwhile Hematic Motors Pvt. Ltd incorporated in 1973)Stamping Division (erstwhile Pressmatic Electro Stampings Pvt. Ltd. incorporated in 1981)Component Division (erstwhile Quadramatic Engineering Pvt. Ltd. incorporated in 1982)


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KARAD PROJECTS AND MOTORS LIMITED shall be admired asa Leading Rotating Machines, Precision Stampings andComponents Manufacturing Company by Providing EnergyEfficient Products at Competitive Prices.

We shall achieve a sale of Rs.5000 Million by the year 2016.This will be achieved by empowered and motivated teams ofpeople working in state of the art Manufacturing Plants.


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We shall strive for achieving customer’s satisfaction by maintaining quality & prompt delivery performance.

We shall strive for continuous improvement in quality and delivery performance with respect to the achieved level.

Quality management system defined in Quality Manual,shall be implemented by understanding and practicingstipulated procedures by all employees.


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1973-1979Establishment of Hematic Motors, Stator and rotor Job work for KBL

1980-1989Establishment of Pressmatic & Quadromatic, In-house lamination Manufacturing, Rotor Die-casting activity Started

1990-1999Manufacturing of stator and rotors for submersible, Monoblock & Sewage Pumps, Development of in-house carbide Progressive tool, Pressure Die-casting & Bright Brazing activity started


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2000-2009Relocation to new premises, ISO certification, New motor models developed for Elevator & Door applications, Siemens Export Order Started, "C" Class stator and rotor developed for NPCIL, Auto stacking & Multy-row tool Development

2010-2011Started manufacturing of Industrial motors Motor Business Shifted from KBL Dewas to Karad, Infrastructure developed for 75K Motor, Established Vacuume Pressure Impregnation, Dynamometer testing facility

2011-12Merger Of Pressmatic and Quadromatic in to Hematic,

2012-13 Product range extension, Establishment of R & D department, Installed Motor testing lab, Developed IE2 Series Motors, BIS Approval , SAP R3, CPHM Drive Assembly Business

2013-14ISO 14001, OSHAS 18001 Certification for all three plants , Merger with KCEL, To form new entity named as“Karad Projects and Motors Limited”


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Karad Projects and Motors Limited,Plot B-67 & 68MIDC Karad Industrial Area,Tasawade, Karad 415 109Dist.- Satara. Maharashatra.


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110 KVA with chiller, Auto. Rotor Pressing


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We can do Rotor + Shaft balancing up to 1gm. / 50 kg.


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Mini Pump Assembly Line


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• Motor type test – 0.5 To 75 HP ( 0.37 TO 55 w )

• Motor Routing Test – Max. 600 Amp

• Coordinate Measurement - 700 x 1000 x 700 mm

• CRO test

• Core Loss testing

• Tensile strength test - 1000 Kg /Sq. cm

• ID, OD, Bore & Concentricity conformity test

• Continuity Insulation covering test

• Break down voltage test

• Cut through temperature test

• Elongation test & Spring back test

• Insulation Resistance and Polarization test

• Sequential Serge test


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Domestic Range from ¼ HP to 2 HP.Agriculture Range from 3 HP to 40HP4 Variants 1) Jal Raj

2)40 S3)50 K4) Mini 2


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As per the“F” Class insulation 3 Phase, 50 Hz RoHS. Norms

Products Stator Coil For Healthcare Application.

Final Siemens Product.


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Range

• 3 HP to 250 HP•“ C” Class Insulation

From the year 2006-07, We have Developed C Class 130Kw 3 Phase and recently we supplies 220Kw Models Stator, Rotor set for Canned Motor Pump

The Canned Motor are as per NPCIL requirement We have made compliance for Brazing Process Specification(BPS), Qualification(BPQ) & Operator Qualification(PQR)


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5 VariantsFace mounted, Thermal protector, IP21 Protection, F class insulation, 3 phase 50 Hz


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• Kirloskar Brothers Limited.

•Montanari.

•Manugraph.

•Siemens SXVT China.

•Siemens AG, Medical Solution, Germany.

•Siemens SA, Spain.


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Karad Projects and Motors Limited,Plot No.D-2 & D-2/1, MIDC Karad Industrial Area,Taswade ,Karad - 415 109Dist.- Satara. Maharashatra.


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Lamination & Stator Stacks – OD 20 to 480 mm

Wound Stator – 2, 4 ,6 & 8 pole (Single & Three Phase)

Rotor – Die-cast & Brazed rotors OD- 15 to 190 mmCore Length- 30 to 360 mm

Finish Rotor with Shaft – Die-cast & Brazed rotors OD- 15 to 190 mmCore Length- 30 to 360 mm


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• Slitting - 30,000 MT(0.25 to 1mm)

• Stamping – 14,500 MT

• Annealing & Bluing – 3,000 MT

• Stack Manufacturing - 2,50,000 Nos

• Stator Winding-

Auto – 4,25,000 Stators

Manual - 2,50,000 Stators

• Stator Impregnation – 7,00,000 stator

• Rotor Manufacturing – 12,00,000 Nos

• Motor Assembly – 1,20,000 motors

• Connecting Rod – 24,00,000 Nos

• Hydraulic Valves - 60,000 nos

• Pump unit drive assembly – 10,000 Nos

• Shaft manufacturing – 60,000 nos

• Tool Design And Tool Maintenance

Annual capacities


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RANGE APPLICATION

Refrigeration – 1 / 10 Hp –1 / 4 Hp

Refrigerators, Visi-coolers, Water coolers, Ice-cream cabinets, Milk chillers, Laboratory Appliances etc.

Commercial refrigeration –1 / 3 Hp – 2 Hp

Air conditioners, Deep freezer, Milk chiller, Ice-cream cabinets

Air-conditioning – 1 / 2 Hp – 7.5 Hp

Air conditioners (Room, Split, Industrial, Panel),

Semi-Hermatic – 40 Hp Multi split, Ductile split, Packaged Units etc.


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• Venture Power System.•Emerson Climate Technology.•KSB Pump.•Kirdak Autocom Pvt. Ltd.•Bosch.•Mecc Alte India Pvt. Ltd.•Atlas Copco.•Tecumseh.•KBL , Coimbatore.•Montanari.•Lothain Electric Machines Ltd. United Kingdom.


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Karad Projects and Motors Limited,775/B, Plot No. 11Karad Dhebewadi Road,Wing Karad -415 122.

Dist.- Satara. Maharashatra.


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Boring Big Bore Size Max. 60mm. Boring Small Bore Size Max. 50mm. Center Distances 100mm. Bore & Axis Geometry below 5 Micron.


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Special Purpose Connecting Rod Fixtures. Pallet Changer Facility. Operating Length 640 mm x 640 mm.


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SPM Bar cutting MachineSpeed of cutting 30mm bar cut, pieces in 300 nos/8hrs.


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Jyoti make CNC Turning Machine.Shaft machining capacity 100mm diameter & length 500mm.Geometrical Accuracy in 0.01 mm.


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Fanuc make VMC robo drill machine for shaft key way machine.Kay way machining capacity 500mm, in length Geometrical Accuracy in 0.02 mm.


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• Emerson Climate Technology.

•Godrej & Boyce Mfg.

•Escorts Construction Limited.

•JCB.

•Voltas.

•Cimmco Limited.

•Indira Agro Implements.


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• Siemens AG – Germany

• Siemens SXVT – China

• Siemens SXVT – Spain

• Montanari Giulio & Co. – Italy

• Lothian Electric Machines Ltd. – UK


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karad projects and motors limited€¦ · state (india) named as: ... 11/22/2014 this is...

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