karya makmur abadi pom - intranet.klk.com.my · progress report on (11th month of financial year)...

Date 09-10-2015

KARYA MAKMUR ABADI POM

.(Arvin Sanggarin)

Manager

(No. Syarikat: 15043-V)


Progress Report

For the month ofAGUSTUS 2015

KUALA LUMPUR KEPONG BERHAD

PAGE 1

HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading

PRODUCTION

RAINFALL RECORD (mm) Year 2015

Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FYThis FY

OTHER HIGHLIGHTS

DESCRIPTION OF PROBLEMS / ACHIEVEMENTS

Comments :- OER meningkat 0,75 %- KER turun 0,29 %

PROGRESS REPORT ON

(11TH MONTH OF FINANCIAL YEAR)FOR THE MONTH OF AGUSTUS 2015


Todate Current Financial Year Same Period Last Year

2.752.91

Last Month TodateThis Month

ITEM

O.E.R %

K.E.R %

This Month

2.62

23.9024.69 23.94

PAGE 2

1 PRODUCTION REPORT

1.1. FFB STATEMENT

1.1.1. FFB CONTRIBUTION

Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate

KLK Estates MT MT MT MT MT MT5,219.380 8,882.230 7,399.000 7,399.000 -29.46% 20.05%2,119.910 4,201.160 3,653.000 3,653.000 -41.97% 15.01%

- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -

Sub Total 7,339.290 13,083.390 11,052.000 11,052.000 -33.59% 18.38%

Non-KLK Estates- -- -- -- -- -- -- -- -- -- -- -

Sub Total - - - - - -

Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate

Outsiders MT MT MT MT MT MT- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -

KMA SELATANKMA TENGAH

- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -

Sub Total - - - - - -

Grand Total 7,339.290 13,083.390 11,052.000 11,052.000 -33.59% 18.38%

Comment :- total FFB proses 7.339,290 mt kurang dari estimate sebanyak - 33,59 %

PAGE 31.1.2. FFB COMPOSITION

Composition of crop from various years of planting are :-

MT % MT %2008 19,638.70 78.70 3,613.32 27.94 2009 5,043.98 20.21 8,832.19 68.29 2010 100.59 0.40 188.84 1.46 2011 3.23 0.01 3.23 0.02 2012 166.90 0.67 295.73 2.29

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Total 24,953.40 100.00 12,933.31 100.00

Append below the classification of Palms According to Age :-Category Palm Age (years) TM % TD %

Immature 1st - 3rd 1% 2%Young 4th - 9th 99% 98%Prime 10th - 18th 0% 0%Old 19th and above 0% 0%Comments :

This Month TodateYear of Planting

Remarks

- 98 % buah yang diterima kategori young- 2 % sisa nya kategori immature

1.1.3. FFB QUALITY

KLK This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month MonthKMA SELATAN 0.00 0.04 2.31 2.29 9.70 0.42 2.00 1.83 0.00 0.04 0.00 0.00 0.00 0.00KMA TENGAH 0.00 0.00 2.32 4.08 14.33 1.30 2.48 4.17 0.08 0.46 0.00 0.00 0.00 0.00

average 0.00 0.02 2.32 3.19 12.02 0.86 2.24 3.00 0.04 0.25 0.00 0.00 0.00 0.00Total/Average 0.00 0.00

NON-KLK This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month

Total/Average 0.00 0.00

This Last This Last This Last This Last This Last This Last This Last This LastOUTSIDERS Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month

Total/Average 0.00 0.00

1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING

FFB INTAKE (MT) % %

Comments :

% Empty Bunch

No. of Grading % Black % Underripe

No. of Grading

% Rotten

% Overnight

% Empty Bunch

% Black % Underripe % Rotten % Long Stalk % Pest Damaged

% Overnight % Long Stalk % Pest Damaged

WEIGHT (MT)LOADING RAMP

WEIGHT (MT)FFB GRADING

- kebun tidak mengirim black bunch- Under ripe mengalami penurunan sebesar 0,87%- overnight mengalami peningkatan sebesar 11,16 %

PAGE 4

No. of Grading % Black % Underripe % Long Stalk % Empty Bunch% Rotten % Pest Damaged% Overnight

1.1.5. LOOSE FRUIT & TRASH CONTENT

This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month

1 KMA SELATAN 2.91 0.55 2 KMA TENGAH - - 3456789

101112

Average 0 0

NO Outsider Estate123456789

101112131415

Average 0 0

1.1.6. LOOSE FRUITS TO FFB RATIO

NO ESTATES12345678

AverageNO Outsider Estate

- -

Fruit in Load Loose Fruit (%) FFB %

% to FFB

PAGE 4.1

No. of Grading % Loose Trash Content in Trash Content in

This Month Last MonthTotal Tonnage

This Month Last Month

12345678

Average

1.1.7. STONES & TRASH IN FFB

NO ESTATES12345678

Comments :- looses fruit dari KMA Selatan mengalami peningkatan sebanyak 2.36%

-

TrashTonnage (mt) % to FFBStones (kgs) per 100 tn FFB

-

PAGE 5

1.2. PRODUCTION QUALITY

1.2.1. PRODUCTION OIL / DESPATCH OIL

X S.D. X S.D. X S.D. X S.D.

FFA %

Moisture (VM) %

Dirt %

Peroxide Value %

DOBI

ANALYSIS RESULT BY (KDC/TQCC)

TaikoSAMPLE Average StandardFFA 3.0 MaxVM 0.13 MaxDIRT 0.03 MaxPEROXIDE VALUE 0.60 MaxIODINE VALUE 50 - 54DOBI VALUE 3.0 MinCAROTENE 600 MinE233 (1% CORR.) 1.20 MaxE269 (1% CORR.) 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 20.0 MinQUALITY RATING NIL

Comments :

- Moisture 0.24 %

0.09

- FFA produksi 4.99 % mengalami peningkatan sebesar 0.54%

0.000

< 0.25

> 2.31

1st Week 2nd Week 3rd Week

0.24

0.022

0.04

0.030

0.27

4th Week

0.020

0.25 0.02

0.011

DESPATCH PRODUCTIONThis Month Last Month This Month Last Month

0.005

5.17 0.24

Marketing

< 5.0

Specification

4.99 0.60 4.45 0.21

PAGE 61.2.2. PRODUCTION / DESPATCH KERNEL

MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION

6.12 0.70 7.03 1.04 4.51 0.00 6%5.19 0.74 3.97 0.58 5.07 0.00 7%1.81 0.09 1.70 0.14 4.62 0.00

23.67 1.92 26.73 1.030.37 0.06 0.52 0.13 0.47 0.00

1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -

NET NET ON MILLWEIGHT WEIGHT NET WEIGHT

tn tn tn1- 912.570 911.990 -0.5802- 0.0003- 0.0004- 0.0005- 0.0006- 0.0007- 0.0008- 0.0009- 0.000

10- 0.000 912.570 911.990 -0.580

1.2.4. PK DESPATCHBUYER MILL

NETWEIGHT

tn1- 24.5302- 3- 4-5-6-7-

Total : 24.530

1.2.5. CXC REPORT

Comments :

DIRT %FFA %TOTAL BROKEN KERNEL %STONE CONTENT %

- moisture dried kernel 6.12 %

THIS MONTH

DESPATCHTHIS MONTH LAST MONTH

No. of loads with the weight shortage of 80kg and above0

PRODUCTIONLAST MONTH

MOISTURE %

THIS MONTH

LAST MONTH

- dirt 5.19 %

Total CPO tankers dispatched with active GPS (A)

Total CPO tankers dispatched with no GPS installed (C)Total CPO tankers dispatched with non-active GPS (B)

Total number of CPO tankers dispatched (A+B+C) 0

PAGE 6.1

LOADS FROM MONTH: Agustus 2015

Ticket No Driver Vehicle Date Mill Buyer Loss (A) Buyer

Total 0.000 0.000 0.000* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.

Comments

EXTRACTED FROM CXC REPORTCPO Despatch Loads With Weight Shortage of 80kg and Above

Actual oil recovered (MT) at Mill

(B)

Weight Details (MT) Tanker with GPS

Charges to the

transporters (MT) *

PAGE 6.2

No. Tanker number Date Time Action Taken / RemarksNett Weight diff. with buyers (+/-) (MT)

Total 0.000

GPS VIOLATION REPORT FOR KARYA MAKMUR ABADI POM ON Agustus 2015On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only

PAGE 71.3. COST OF PRODUCTION

(Basis : Cost per tonne CPO)

ThisMonth Todate Year ' s

Agustus 2015 11 mths EstimateRM / tn RM / tn RM / tn

Indirect Cost 77.42 97.02 85.19

Depreciation 336.22

Manufacturing Cost 166.47 268.18 152.79

Ex-Mill Cost 243.89 365.20 574.20

Cooking Oil Cess

Palm Oil Stabilisation Cess

CPO (Sabah) Sales Tax

Despatch & Selling 10.30

TOTAL EXPENDITURE 243.89 365.20 584.50

A/c This Month Estimate

Code RM/ton CPO RM/ton CPO Diff. (%)

IC 04 1.70 5.23 -208.6%IC 08 2.79 3.53 -26.4%IC 12 5.04 2.50 50.4%IC 14 1.94 2.78 -43.2%IC 19 6.77 4.23 37.5%

PK 41 0.74 2.24 -200.8%PK 42 10.38 10.92 -5.2%PK 45 17.67 3.01 83.0%PK 46 6.01 3.00 50.0%

PK 47 14.59 4.29 70.6%PK 50 4.90 11.13 -127.1%PK 51 5.21 4.01 23.2%PK 63 34.24 12.37 63.9%

Comments :

Chemical Effluent

Workshop charge and Workshop equipment

over time for supervisorLabour wages

Packing door steriliser dan blowdonchamber

Comments

Biaya operasional kantorSecurity expense

Independence Day

BPJSPembelian peralatan pantry

Water Treatment dan Timbun wadukCleaning tools dan Mill roads

Dump Truck running cost

PAGE 82 PROCESS PERFORMANCE

2.1. STERILIZATION

Summary of sterilisation cycle for the month is tabulated as follows :-

Function X (min) S.D.Deaeration 2 01st. Peak (1,7 Bar / 24,65 psi) 15 01st. Peak exhaust 3 02nd. Peak (2,5 Bar / 36,25 psi) 10 02nd. Peak exhaust 3 03rd. Peak (2,75 Bar / 39,87 psi) 10 03rd. Peak exhaust - -4th. Peak (0 Bar / 0 psi) - -Holding Time 45 0Final exhaust 8 0Steaming cycle 96 0Door Open to Door Shut Time 125 0

X S.D. X S.D.USB after 1st Threshing (%) 0.56 0.17 0.43 0.11USB after 2nd Threshing (%) 0.16 0.09 0.16 0.17Threshing Efficiency (%) 69.28 17.68 63.28 31.35

STERILIZER CONDENSATE

This Month Last MonthX S.D. X S.D.

6.64 1.44 8.13 2.35

Condensate / FFB Ratio

Absolute oil loss (kg/tn FFB)

Comments :

Last MonthThis Month

Steriliser condensate (Oil Content in Wet Basis)

- USB final dibawah 1 %

PAGE 9.02.2. DIGESTING & PRESSING STATION

2.2.1. DIGESTER TEMPERATURE OC

This Month Last Month DIGESTER X S.D. X S.D. Digester No. 1 85.00 4.08 90.00 0.00 Digester No. 2 85.67 4.03 90.00 0.00 Digester No. 3 86.33 3.86 90.00 0.00 Digester No. 4 83.33 2.36 90.00 0.00 Digester No. 5 Digester No. 6 Digester No. 7 Digester No. 8 Digester No. 9 Digester No. 10 Digester No. 11

2.2.2. PRESSING

Press Press Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 No. 11

X 4.09 4.21 4.32 4.37 4.25S.D. 0.27 0.24 0.28 0.10 0.22

X 6.28 4.63 4.47 4.61 5.00S.D. 0.94 0.93 0.94 0.91 0.93

X 6.75 6.89 7.06 7.29 7.00S.D. 0.36 0.60 0.57 0.32 0.46

X 10.18 7.54 7.25 7.33 8.08S.D. 1.62 1.84 1.68 1.74 1.72

X 14.42 14.36 13.64 11.98 13.60S.D. 1.77 2.20 2.87 0.98 1.96

X 13.65 13.57 13.43 12.75 13.35S.D. 1.57 2.49 2.70 1.75 2.13

X 98.34 119.95 87.76 26.38 83.11S.D.

X 31.64 101.80 80.54 44.80 64.70S.D.

Comments :

This Month

Last Month

This Month

Last Month

OIL LOSS ON DRY BASIS (OLDB)

NUT BREAKAGE (%)

PRESS RUNNING HOURS

This Month

Last Month

This Month

Last Month

OIL LOSS ON WET BASIS (OLWB)

- OLDB press average 7.00 %, Standard 8 %- Broken nut average 13.60 %, Standard 15 %

PAGE 9.12.2.3.

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

XS.D.N

True Nut TrashTrue Mesocarp (ripe)

True Mesocarp (unripe)

Oil in Mesocarp OLWB Normal Parthenocarp

Abnormal Partnenocarp

2.2.4. EFB PRESSING

Press Press Press Press SuperNo. 1 No. 2 No. 3 No. 4 Press 1

PRESS RUNNING This Month 116.65 127.91 111.63 HOURS Last Month 102.86 105.03 114.25 DOWN TIME This Month

Last Month

2.2.5. OIL RECOVERED

This Month F F A (%) DOBI

VM (%)OLWB (%)

Press Fibre (OLDB) Ratio EFB Liquor to FFB (%)

2.2.6. SPLITTER

RUNNING HOURSThis Month Last Month

No. 1 No. 2

Comments :

Last Month

PAGE 10

2.3. CLARIFICATION STATION

2.3.1. CLARIFICATION TANK

Tank 1 Tank 2 Tank 3 Tank 4 Tank 1 Tank 2 Tank 3 Tank 4X 90.73 91.93 90.00 90.00

S.D 2.38 1.84 0.00 0.00 % Oil in underflow X 7.45 7.99 9.09 7.78 (% OLWB) S.D 1.06 0.92 1.86 0.61

2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)

S1 S2 S3 S4 C1 C2 C3 C4 C5 C6 C7 C8X 0.95 1.02 1.01 0.99

S.D 0.25 0.33 0.37 0.32X 1.24 0.96 1.32 1.23

S.D. 0.48 0.29 0.49 0.44T Mth X 106.46 106.00 97.89 85.82L Mth X 97.26 79.63 48.68 64.73T Mth XL Mth XT Mth XL Mth XT Mth XL Mth X

Comments :


Separate Waste Basculator (mt)

Oil losses on Absolute Terms (Kg/tn FFB)

- average OLWB separator 0.99%

Temperature OC

This MonthLast

Month

% Oil loss on wet basis (x)

Operating Hours (hrs)

Nozzle size (mm)

PAGE 11

2.3.2. DECANTER (D)

Inlet

D1 D2 D1 D2 D1 D2X

S.DX

S.D.X

S.DX

S.D.X

S.DX

S.D.T Mth XL Mth X

Comments :

Solid Phase

Last MonthTemperature (oC)

Operating Hours

Light Phase

Oil % (x)

Heavy Phase

This MonthLast

Month

This Month

This MonthLast

Month

VM % (x)

This MonthLast

Month

NOS % (x)

PAGE 12

2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS

X S.D. X S.DDILUTION RATE % 26.80 2.34 28.73 8.16Separator Waste to FFB ratioDecanter cake to FFB ratioAbsolute Oil loss in Separator/Centrifuge kg/mt FFBAbsolute Oil loss in Decanter Cake kg/mt FFBTotal Oil loss kg/MT FFB 0.00 0.00 0.00 0.00

2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT

DescriptionAfter Deoiling tank (OLWB)After Cooling pond

Comments :



- Oil looses final effluent 0.98 (OLWB)

0.98 1.13

PAGE 13

2.3.5. PURIFIER & VACUUM DRYER

No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X 0.75 0.51

S.D 0.09 0.09X 1.05 0.69 0.61

S.D. 0.24 0.20 0.12X 0.04 0.02

S.D 0.01 0.00X 0.06 0.03 0.02

S.D. 0.02 0.02 0.01X 90.99

S.D 7.53X 43.97 40.75

S.D. 25.89 13.10X 31.37

S.D 10.81X 31.41 57.81

S.D. 13.58 16.35

2.3.6. VACUUM DRYER

X S.D X S.D X S.DThis Month 69.33 3.48 0.58 0.08 0.24 0.04 57.57Last Month 70.00 0.00 0.77 0.29 0.27 0.09 61.98This MonthLast MonthThis MonthLast Month

Comments :

% Dirt

This MonthLast

Month

PURIFIER After PurifierBefore Purifier

% VM

This MonthLast

Month

VM Rem. Eff

This MonthLast

Month

Dirt Rem. Eff

This MonthLast

Month

- Moisture after vacuum dryer 0.24 %

VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM % Before DryerVM.

Removal Eff.

No: 1

No: 2

No: 3

- VM removal efficiency 57.57 %

2.4. NUT & KERNEL STATION PAGE 13.1

2.4.1. NUT SILO & KERNEL SILOS

DESCRIPTION No: 1 No: 2 No: 3 No: 4X

S.DX

S.D.X

S.DX

S.D.X

S.DX

S.D.

2.4.2. KERNEL SILO

1 2 3 4 5 1 2 3 4 5Top

Middle 80.86 82.17 82.20 80.00 80.00Bottom

% VM Fresh Kernel X 21.53 21.59 23.03 21.98 22.64S.D 1.00 0.96 1.25 0.82 0.79X 6.00 5.99 6.00 5.88 5.47

S.D 0.61 0.98 0.60 0.44 0.51% Drying Efficiency 72.52 72.21 74.56 73.24 75.87

Comments :

This MonthLast

Month

- Drying efficiency average 73.10 %


% Drying Efficiency

% Dried Kernel

Temperature oC

% VM Fresh Nut

This MonthLast

Month

% Dried Nut

This MonthLast

Month

2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2

X SD X SD X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%)Broken Nut (%)Whole Kernel (%)Brokern Kernel (%)

X SD X SD X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 15.05 0.54 15.09 0.47 16.03 1.24 15.06 0.99Broken Kernel (%) 23.42 1.35 22.30 0.76 21.70 1.40 23.34 2.12Uncracked Nut (%) 0.76 0.33 0.28 0.03 0.80 0.44 0.31 0.09Half cracked Nut (%) 1.11 0.24 1.28 0.44 1.32 0.33 1.36 0.25

X SD X SDRipple Mill No: 1 98.29 0.44Ripple Mill No: 2 98.55 0.38Ripple Mill No: 3 98.14 0.50Ripple Mill No: 4 98.39 0.29Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9Ripple Mill No: 10Ripple Mill No: 11

Comments :

No: 6 No: 7 No: 10 No: 11No: 8 No: 9No: 2 No: 3 No: 4 No: 5Mixture Composition after Cracker

No: 1

Nut Cracking Eff.

Kernel Recovery Eff.

- Nut cracking Eff 98.34%

R I P P L E M I L L

R I P P L E M I L L

No: 1 No: 2 No: 3 No: 8 No: 9 No: 11Nut Composition before Cracker (INPUT)

No: 4 No: 5 No: 6 No: 7 No: 10

PAGE 142.4.4. KERNEL LOSSES / COST

X SD X SD X SD X SD X SD X SD

1.05 0.39 1.92 0.34 1.09 0.19 1.06 0.20

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

0.85 0.13 0.880 0.070 1.03 0.17 1.19 0.69

1.26 0.21 1.57 0.78

Claybath 1.53 0.87 1.26 0.58

2.4.5. RUNNING COST

Comments :

Kernel Produced (mt)Total Kaolin or Calcium Carbonate Cost (RM)Other Cost e.g Sodium Silicate (RM)

192.236

3755.33 10780.00

0.61

Last MonthThis MonthLine 3Line 1

4462.84

This Month Last Month Todate

126.344

Line 1 Line 2

23.22 33.91 32.51

Line 2 Line 3

Cost / MT of PK (RM)

Cyclone Fibre

LTDSHydrocyclone (PK in wet shell)

0.76 0.82

- hydrocyclone wet shell di recycle ke claybath

331.572

- cost kaolin 61 sen / mt FFB

Cost / MT of FFB (RM)

PAGE 152.5. BOILER / POWER HOUSE

2.5.1. BOILER HOUSE

Description This Month Last Month TodateBoiler Chemical Cost (Rupiah) Rp12,760,775.00 Rp8,245,060.00 Rp21,005,835.00 Cost / MT FFB (Rupiah) Rp7,339.29 Rp1,670.00 Rp9,009.29

2.5.2. POWER HOUSE

DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month

Turbines > ElliotNo. 1 (1700 KW) 156.1 132.6 87190.5 0.0No. 2 (0 KW)No. 3 (0 KW)No. 4 (0 KW)Diesel Gen Set > CumminsNo. 1 (288 KW) 400.2 422.3 31052.8 56969.6 10851.0 9600.0 77.6 134.9 2.86 5.93No. 2 (656 KW) 118.4 134.0 13731.1 55022.1 7000.0 12561.0 116.0 410.6 1.96 4.38No. 3 (0 KW)KwHr / mt FFB (Turbine + Genset)

2.5.3. TNB POWER SUPPLY

KwHr Rp KwHr Rp KwHr RpPalm Oil MillRubber FactoryEcomat PlantTotal 0.00 0.00 0.00 0.00 0.00 0.00

Comments :

This Month

Steam Consumption per KwHr (Turbine)18.0

Last Month Todate

Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption (Litres)

PAGE 16

2.6. WATER TREATMENT PLANT

2.6.1. WATER CONSUMPTION

Description This Month Last Month This Month Last Month m3/mt FFBOwn 640.00 894.00 6.07% 13.09% 0.09Estate 1609.50 0.00 15.27% 0.00% 0.22

Mill 8290.00 5938.00 78.66% 86.91% 1.13 FCTOTAL 10539.50 6832.00 100.00% 100.00% 1.44

2.6.2. WATER TREATMENT COST

This Month Last Month TodateChemical Cost (RM) 7359.23 8037.00 15396.23Cost /m3 water (cts / m3) 0.70 1.18 1.87Cost /mt FFB (cts / mt FFB) 1.00 1.62 2.62Water Consumption (m3 / mt FFB) 1.13 1.20 2.33

2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER

This Month Last Month TodateTotal Volume of water (m3) consumed 10539.50 6832.00 17371.50Total Cost (RM) 7359.23 8037.00 15396.23

Comments :

Domestic

Water consumed%

- Cost / m3 water 7 sen- Water consumption 1,13 m3/mt FFB

PAGE 17

2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)

2.7.1. Visitation

Date

2.7.2. Training

Date03-08-201524-08-2015

2.7.3. Security

Date05-08-2015

2.7.4. OSH Matter

Date

2.7.5. RSPO Matter

Date

2.7.6. Amenities

Date

2.7.7. Water Supply

Date01-08-2015

2.7.8. EFB DISPOSAL

2.7.9. DECANTER CAKE DISPOSAL

Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)715.32 1,321.07 1,252.64 783.75

Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)

supply for estate

Remarks

Remarks

Remarks

Remarks

RemarksPerson

RemarksInternal training operatorinternal training operator effluent

Remarkskordinasi security despatch CPO

PAGE 17.1

2.8.0. Effluent Treatment

Date

2.8.1 Mill Downtime

Date Hours Date Hours

Total 0 0

2.8.2 Housekeeping / Beautification / Linesite / Compound

Date

2.8.3. Others

Date

Comments

Remarks

Details DetailsLine 1 Line 2

Remarks

Remarks

PAGE 17.2

2.8.4. Effluent Result For Agustus 2015

abcdefgh

2.8.5 Trailing Report

COD (mg / l)Total Nitrogen (mg / l)

DOE LimitpHBOD (mg / l)

Oil & Grease (mg / l)

Ammonical Nitrogen (mg / l)

Suspended Solids (mg / l)Total Solids (mg / l)

TQCC Result

PAGE 183.0 MANPOWER

3.1. EMPLOYEES

INDO CHINESE INDIANS OTHERS TOTAL Executives 3 1 4 Subordinate Staff 3 3 PBT 0 KHT 31 31 KHL 40 40 TOTAL 77 0 1 0 78

3.2. SUBORDINATE STAFF LEAVE STATUS

Leave Leave Leave B/F from Earned Todate TakenYear '14 for Year '15 (A+B) This Bal

No. Position (Days)-A (Days)-B Total Month (A+B-C)1 CC 3 12 15 152 Chargeman 12 12 123 Foreman 5 5 545678910111213141516171819202122232425262728

Comments :

Julius PetasSamsul Bahri

Leave Taken Todate

(C)NAMESamsul

PAGE 18.13.3 EMPLOYEE (MILL WORKERS)

(A) CHECKROLL

(1) INDONESIAN Male Female Sub Total Male Female Sub Total Chinese - - - Indian - - - Others 65 6 71 - 71 Grand Total 65 6 71 - - - 71

(2) NON-INDONESIAN Sri Lanka - - - India - - - Indonesia - - - Bangladeshi - - - Thai - - - Filipino - - - Grand Total - - - - - - - Total Checkroll 65 6 71 - - - 71

(B) CONTRACT / TEMPORARY

(1) INDONESIAN Male Female Sub Total Male Female Sub Total Chinese - - - Indian - - - Others - - - Grand Total - - - - - - -

Employees Dependants (Resident)Total

Employees Dependants (Resident)Total

PAGE 19Appendix 1

Unit This Month Last Month Todate1.0 FFB

1.1.1 Weight of FFB processed MT 7,339.290 4,948.360 13,083.390 1.1.2 Estimate MT 11,052.000 9,980.000 21,032.000 1.1.3 Shift Hours Hrs 652.00 - 652.00

2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 1,812.285 1,179.773 3,127.384 2.1.2 Estimate MT 2,708.000 2,445.000 5,153.000 2.1.3 Oil Extraction Rate % 24.69 23.84 23.90 2.1.4 Estimate % 24.50 24.50 24.50 2.1.5 Press Running Hours Hrs. 134.50 97.00 262.67 2.1.6 Production Hours Hrs. 134.50 97.00 245.50 2.1.7 Downtime (Line 1) Hrs. - 2.1.8 Downtime (Line 2) Hrs. - 2.1.9 Press Capacity per unit MT / hr 54.57 51.02 49.81 2.2.0 F.F.B. Manufactured / Hours MT / hr 54.57 51.01 53.29 2.2.1 Oil Recovered / Hours MT / hr 13.47 12.16 13.47

3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 192.236 144.061 359.990 3.1.2 Estimate MT 332.000 300.000 632.000 3.1.3 Kernel Extraction Rate % 2.62 2.91 2.75

;3.1.4 Estimate % 3.00 3.01 3.00 3.1.5 Production Hours Hrs. 134.50 97.00 245.50 3.1.6 Kernel Recovered / Hr MT / hr 1.43 1.49 1.47

4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 911.990 - 911.990 4.1.2 Oil in Stock MT 2,205.392 2,205.392 4.1.3 Kernels Despatched MT 24.530 24.530 4.1.4 Kernels in stock MT 335.460 - 335.460

- Packed / Bulk Silo MT 335.460 167.754 335.460 - Kernel in Bag MT -

Remarks :

PROGRESS REPORT FOR THE MONTHOF AGUSTUS 2015

PAGE 20

MAJOR MAINTENANCE REPORT FOR THE MONTH OF AGUSTUS 2015

(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION

(3) Pemasangan hand rail di paltform depan steriliser

PAGE 21


(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION

(5) Penambahan hand rail platform press and digester menuju Tresher(7) Penambahan hand rail kernel plant menuju LTDS hopper(8) Penambahan hand rail clarification station

PAGE 22


(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION

(11) Change the ash conveyor boiler from class 300 to class 600(12) Improv pH anaerobic pond 1

PAGE 23


(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL

CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4

Main

KKS Progress Report version 1.61 for Agustus 2015

Please select your desire section by a mouse click

Section ASection B

Print

3

Save

Information for the Progress Report

Co NameKUALA LUMPUR KEPONG BERHAD

Co Reg No.15043-VSetup

OC Code354

OC NameKARYA MAKMUR ABADI POM

Co Start of Fin Mth10

Current Year2015Reset

Current Month8Agustus

Current Month, YrAgustus 2015

Current Fin Mth #11th

Current Fin Mth11th

Current Fin Yr2015

Current Period2014/15

Asst/Manager NameArvin SanggarinTitleManager

Wt Shortage Limit80Kg

Exchange (RM1)3081Rp

By: Chan Kok LeongInstalled to:F:\progress report\version 1.61

Sys last updated:29-Oct-2014Set:16-Sep-2015

Title ListYearMonthYesNo

Assistant20111No

Senior Assistant20122Yes

Acting Manager20133

Manager20144

Senior Manager20155

20166

20177

20188

20199

202010

202111

202212

Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out

Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size

++ means click tab for more pages

11. Process Performance

1. Highlights

2. Production Report

4. FFB Quality

5. LF and Trash Content

6. Production Quality

7. Production and Despatch Kernel

8. CPO Despatch Loads with wt shortage

9. GPS Violation Report

10. Cost of Production

12. Digesting & Pressing Station ++

13. EFB Pressing

1. Clarification Station

2. Decanter

3. Dilution Rate & Absolute Oil Loss

4. Purifier & Vacuum Dryer

5. Nut & Kernel Station

6. Nut Cracking Efficiency

7. Kernel Losses / Cost

8. Boiler / Power House

9. Water Treatment Plant

10. General (Visitors/Security/Breakdown, etc.) ++

11. Man Power

12. Appendix 1

3. FFB Composition

13. Major Maintenance Report ++

CoverPage


Progress Report

For the month of

AGUSTUS 2015

Date10/9/15KUALA LUMPUR KEPONG BERHAD

(No. Syarikat: 15043-V)


.

(Arvin Sanggarin)

Manager

Highlights

PROGRESS REPORT ONPAGE 1


FOR THE MONTH OF AGUSTUS 2015

(11TH MONTH OF FINANCIAL YEAR)

HIGHLIGHTS

Estimated percentage of FFB pushed by shovel

Percentage FFB pushed due to grading

PRODUCTION

Current Financial YearSame Period Last Year

This MonthLast MonthTodateThis MonthTodate

O.E.R %24.6923.9423.90

K.E.R %2.622.912.75

RAINFALL RECORD (mm)Year2015

Fin YearOctNovDecJanFebMarAprMayJunJulAugSep

Last FY

This FY

OTHER HIGHLIGHTS

ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS

Comments :

- OER meningkat 0,75 %

- KER turun 0,29 %

Main Menu

ProductionReport

PAGE 2

1PRODUCTION REPORT

1.1.FFB STATEMENT

1.1.1.FFB CONTRIBUTION

Estimate forEstimate+/- Estimate+/- Estimate

This MonthTodateThis MonthTodateThis MonthTodate

KLK EstatesMTMTMTMTMTMT

KMA SELATAN5,219.3808,882.2307,399.0007,399.000-29.46%20.05%

KMA TENGAH2,119.9104,201.1603,653.0003,653.000-41.97%15.01%

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

Sub Total7,339.29013,083.39011,052.00011,052.000-33.59%18.38%

Non-KLK Estates

--

--

--

--

--

--

--

--

--

--

--

Sub Total- 0- 0- 0- 0--

Estimate forEstimate+/- Estimate+/- Estimate

This MonthTodateThis MonthTodateThis MonthTodate

OutsidersMTMTMTMTMTMT

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

Sub Total- 0- 0- 0- 0--

Grand Total7,339.29013,083.39011,052.00011,052.000-33.59%18.38%

Comment :

- total FFB proses 7.339,290 mt kurang dari estimate sebanyak - 33,59 %

Main Menu

FFBComposition

PAGE 3

1.1.2.FFB COMPOSITION

Composition of crop from various years of planting are :-

Year of PlantingThis MonthTodate

MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above

200819,638.7078.703,613.3227.947166.924786.500

20095,043.9820.218,832.1968.296295.7312637.5800

2010100.590.40188.841.465

20113.230.013.230.024

2012166.900.67295.732.293

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

Total24,953.40100.0012,933.31100.00

Append below the classification of Palms According to Age :-

CategoryPalm Age (years)TM %RemarksTD %

Immature1st - 3rd1%2%

Young4th - 9th99%98%

Prime10th - 18th0%0%

Old19th and above0%0%

Comments :

- 98 % buah yang diterima kategori young

- 2 % sisa nya kategori immature

Main Menu

FFBQuality

PAGE 4

1.1.3.FFB QUALITY

No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch

KLKThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast

ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth

KMA SELATAN0.000.042.312.299.700.422.001.830.000.040.000.000.000.00

KMA TENGAH0.000.002.324.0814.331.302.484.170.080.460.000.000.000.00

average0.000.022.323.1912.020.862.243.000.040.250.000.000.000.00

Total/Average0.000.00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0


NON-KLKThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast

ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth

Total/Average0.000.00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0


ThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast

OUTSIDERSMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth

Total/Average0.000.00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0

1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING

LOADING RAMPFFB GRADING

FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%

Comments :

- kebun tidak mengirim black bunch

- Under ripe mengalami penurunan sebesar 0,87%

- overnight mengalami peningkatan sebesar 11,16 %

Main Menu

LF_TrashContent

PAGE 4.1

1.1.5.LOOSE FRUIT & TRASH CONTENT

No. of Grading% LooseTrash Content inTrash Content in

Fruit in LoadLoose Fruit (%)FFB %

ThisLastThisLastThisLastThisLast

NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth

1KMA SELATAN2.910.55

2KMA TENGAH- 0- 0

3

4

5

6

7

8

9

10

11

12

Average00- 0- 0- 0- 0- 0- 0

NOOutsider Estate

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Average00- 0- 0- 0- 0- 0- 0

1.1.6.LOOSE FRUITS TO FFB RATIO

Total Tonnage% to FFB

NOESTATESThis MonthLast MonthThis MonthLast Month

1- 0- 0

2- 0- 0

3- 0- 0

4- 0- 0

5- 0- 0

6- 0- 0

7- 0- 0

8- 0- 0

Average- 0- 0- 0- 0- 0- 0

NOOutsider Estate

1- 0- 0

2- 0- 0

3- 0- 0

4- 0- 0

5- 0- 0

6- 0- 0

7- 0- 0

8- 0- 0

Average- 0- 0- 0- 0- 0- 0

1.1.7.STONES & TRASH IN FFB

Trash

NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB

1

2

3

4

5

6

7

8

Comments :

- looses fruit dari KMA Selatan mengalami peningkatan sebanyak 2.36%

Main Menu

ProductionQuality

PAGE 5

1.2.PRODUCTION QUALITY

1.2.1.PRODUCTION OIL / DESPATCH OIL

PRODUCTIONDESPATCHMarketing

This MonthLast MonthThis MonthLast MonthSpecification

XS.D.XS.D.XS.D.XS.D.

4.990.604.450.215.170.24

FFA %< 5.0

0.240.040.270.090.250.02< 0.25

Moisture (VM) %

0.0220.0050.0300.0110.0200.000

Dirt %

Peroxide Value %

DOBI> 2.31

ANALYSIS RESULT BY (KDC/TQCC)

1st Week2nd Week3rd Week4th WeekTaiko

SAMPLEAverageStandard

FFA0.003.0 Max

VM0.000.13 Max

DIRT0.000.03 Max

PEROXIDE VALUE0.000.60 Max

IODINE VALUE0.0050 - 54

DOBI VALUE0.003.0 Min

CAROTENE0.00600 Min

E233 (1% CORR.)0.001.20 Max

E269 (1% CORR.)0.000.20 Max

IRON0.005.0 - 3.0

PHOSPHORUS0.008.0 - 5.0

D.F. (Delta Y)0.0020.0 Min

QUALITY RATING0.00NIL

Comments :

- FFA produksi 4.99 % mengalami peningkatan sebesar 0.54%

- Moisture 0.24 %

Main Menu

ProdDesKernel

PAGE 6

1.2.2.PRODUCTION / DESPATCH KERNEL

PRODUCTIONDESPATCH

THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING

XS.D.XS.D.XS.D.XS.D.SPECIFICATION

MOISTURE %6.120.707.031.044.510.006%

DIRT %5.190.743.970.585.070.007%

FFA %1.810.091.700.144.620.00

TOTAL BROKEN KERNEL %23.671.9226.731.03

STONE CONTENT %0.370.060.520.130.470.00

1.2.3.CPO DESPATCH

BUYERMILLBUYER'S+ / -

NETNETON MILL

WEIGHTWEIGHTNET WEIGHT

tntntn

1-912.570911.990-0.580

2-0.000

3-0.000

4-0.000

5-0.000

6-0.000

7-0.000

8-0.000

9-0.000

10-0.000

912.570911.990-0.580

1.2.4.PK DESPATCH

BUYERMILL

NET

WEIGHT

tn

1-24.530

2-

3-

4-

5-

6-

7-

Total :24.530

1.2.5.CXC REPORT

THIS MONTHLAST MONTH

Total CPO tankers dispatched with active GPS (A)

Total CPO tankers dispatched with non-active GPS (B)

Total CPO tankers dispatched with no GPS installed (C)

Total number of CPO tankers dispatched (A+B+C)00

No. of loads with the weight shortage of 80kg and above

Comments :

- moisture dried kernel 6.12 %

- dirt 5.19 %

Main Menu

CPODes

PAGE 6.1

EXTRACTED FROM CXC REPORT

CPO Despatch Loads With Weight Shortage of 80kg and Above

LOADS FROM MONTH: Agustus 2015

Weight Details (MT)Actual oil recovered (MT) at Mill (B)Charges to the transporters (MT) *Tanker with GPS

Ticket NoDriverVehicleDateMillBuyerLoss (A)Buyer

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

Total0.0000.0000.000

* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.

Comments

Main Menu

GPSRep

PAGE 6.2

GPS VIOLATION REPORT FOR KARYA MAKMUR ABADI POM ON Agustus 2015

On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only

No.Tanker numberDateTimeAction Taken / RemarksNett Weight diff. with buyers (+/-) (MT)

Total0.000

Main Menu

COP

PAGE 7For amount fields, please fill up this section in Rupiah.

1.3.COST OF PRODUCTIONExchange Rate (RM1)3081Rp

(Basis : Cost per tonne CPO)Exchange Rate (RM1) for Todate3000Rp

ThisThis

MonthTodateYear ' sMonthTodateYear ' s

Agustus 201511 mthsEstimateAgustus 201511 mthsEstimate

RM / tnRM / tnRM / tnRp / tnRp / tnRp / tn

Indirect Cost77.4297.0285.19238,536.67291,067.16255,571.91

Depreciation0.000.00336.22- 0- 01,008,664.77

Manufacturing Cost166.47268.18152.79512,884.98804,532.83458,371.33

Ex-Mill Cost243.89365.20574.20751,421.651,095,599.991,722,608.01

Cooking Oil Cess0.000.000.00

Palm Oil Stabilisation Cess0.000.000.00

CPO (Sabah) Sales Tax0.000.000.00

Despatch & Selling0.000.0010.3030,905.29

TOTAL EXPENDITURE243.89365.20584.50751,421.651,095,599.991,753,513.30

A/cThis MonthEstimateCommentsThis MonthEstimate

CodeRM/ton CPORM/ton CPODiff. (%)Rp/ton CPORp/ton CPO

0.000.000.0%

IC 041.705.23-208.6%BPJS5,225.4916,125.64

IC 082.793.53-26.4%Pembelian peralatan pantry8,600.1210,867.28

IC 125.042.5050.4%Independence Day15,539.007,712.26

IC 141.942.78-43.2%Biaya operasional kantor5,974.088,553.60

IC 196.774.2337.5%Security expense20,858.9413,045.56

0.000.000.0%

PK 410.742.24-200.8%over time for supervisor2,294.806,902.67

PK 4210.3810.92-5.2%Labour wages31,981.3133,632.48

PK 4517.673.0183.0%Water Treatment dan Timbun waduk54,438.679,277.11

PK 466.013.0050.0%Cleaning tools dan Mill roads18,521.909,254.71

0.000.000.0%

PK 4714.594.2970.6%Chemical Effluent44,947.7613,212.70

PK 504.9011.13-127.1%Dump Truck running cost15,103.8434,302.00

PK 515.214.0123.2%Packing door steriliser dan blowdonchamber16,065.7212,339.62

PK 6334.2412.3763.9%Workshop charge and Workshop equipment105,495.3438,119.78

0.000.000.0%

0.000.000.0%

Comments :

Please enter the exchange rate at the main screen

Main Menu

ProcPerf

PAGE 8

2PROCESS PERFORMANCE

2.1.STERILIZATION

Summary of sterilisation cycle for the month is tabulated as follows :-

FunctionX (min)S.D.

Deaeration20BarPsi

1st. Peak(1,7 Bar / 24,65 psi)1501.724.65

1st. Peak exhaust30

2nd. Peak(2,5 Bar / 36,25 psi)1002.536.25

2nd. Peak exhaust30

3rd. Peak(2,75 Bar / 39,87 psi)1002.7539.87

3rd. Peak exhaust--

4th. Peak(0 Bar / 0 psi)--00

Holding Time450

Final exhaust80

Steaming cycle960

Door Open to Door Shut Time1250

This MonthLast Month

XS.D.XS.D.

USB after 1st Threshing (%)0.560.170.430.11

USB after 2nd Threshing (%)0.160.090.160.17

Threshing Efficiency (%)69.2817.6863.2831.35

STERILIZER CONDENSATE


XS.D.XS.D.

Steriliser condensate (Oil Content in Wet Basis)6.641.448.132.35

Condensate / FFB Ratio

Absolute oil loss (kg/tn FFB)

Comments :

- USB final dibawah 1 %

Main Menu

DigPressStation

PAGE 9.0

2.2.DIGESTING & PRESSING STATION

2.2.1.DIGESTER TEMPERATURE OC

ThisMonthLastMonth

DIGESTERXS.D.XS.D.

Digester No. 185.004.0890.000.00

Digester No. 285.674.0390.000.00

Digester No. 386.333.8690.000.00

Digester No. 483.332.3690.000.00

Digester No. 5

Digester No. 6

Digester No. 7

Digester No. 8

Digester No. 9

Digester No. 10

Digester No. 11

2.2.2.PRESSING

PressPressPressPressPressPressPressPressPressPressPressAverage

No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9No. 10No. 11

OIL LOSS ON WET BASIS (OLWB)This MonthX4.094.214.324.374.25

S.D.0.270.240.280.100.22

Last MonthX6.284.634.474.615.00

S.D.0.940.930.940.910.93

OIL LOSS ON DRY BASIS (OLDB)This MonthX6.756.897.067.297.00

S.D.0.360.600.570.320.46

Last MonthX10.187.547.257.338.08

S.D.1.621.841.681.741.72

NUT BREAKAGE (%)This MonthX14.4214.3613.6411.9813.60

S.D.1.772.202.870.981.96

Last MonthX13.6513.5713.4312.7513.35

S.D.1.572.492.701.752.13

PRESS RUNNING HOURSThis MonthX98.34119.9587.7626.3883.11

S.D.0.00

Last MonthX31.64101.8080.5444.8064.70

S.D.0.00

Comments :

- OLDB press average 7.00 %, Standard 8 %

- Broken nut average 13.60 %, Standard 15 %

Main Menu

DigPressStation2

PAGE 9.1

2.2.3.

True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash

This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month

X

S.D.

N

Main Menu

EFBPressing

PAGE 9.2

2.2.4.EFB PRESSING

PressPressPressPressSuperSuper

No. 1No. 2No. 3No. 4Press 1Press 2

PRESS RUNNINGThis Month116.65127.91111.63

HOURSLast Month102.86105.03114.25

DOWN TIMEThis Month

Last Month

2.2.5.

OIL RECOVERED


F F A(%)

DOBI

VM(%)

OLWB(%)

Press Fibre (OLDB)

Ratio EFB Liquor to FFB (%)

2.2.6.SPLITTER

Running HoursRUNNING HOURS


No. 1

No. 2

Comments :

Main Menu

ClarificationStation

PAGE 10

2.3.CLARIFICATION STATION

2.3.1.CLARIFICATION TANK


Tank 1Tank 2Tank 3Tank 4Tank 1Tank 2Tank 3Tank 4

Temperature OCX90.7391.9390.0090.00

S.D2.381.840.000.00

% Oil in underflowX7.457.999.097.78

(% OLWB)S.D1.060.921.860.61

2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)

S1S2S3S4C1C2C3C4C5C6C7C8

% Oil loss on wet basis (x)This MonthX0.951.021.010.99

S.D0.250.330.370.32

Last MonthX1.240.961.321.23

S.D.0.480.290.490.44

Operating Hours (hrs)T MthX106.46106.0097.8985.82

L MthX97.2679.6348.6864.73

Nozzle size (mm)T MthX

L MthX

Separate Waste Basculator (mt)T MthX

L MthX

Oil losses on Absolute Terms (Kg/tn FFB)T MthX

L MthX

Comments :

- average OLWB separator 0.99%

Main Menu

Decanter

PAGE 11

2.3.2.DECANTER (D)

InletSolid PhaseLight PhaseHeavy Phase

Temperature (oC)This Month

Last MonthD1D2D1D2D1D2

Oil % (x)This MonthX

S.D

Last MonthX

S.D.

VM % (x)This MonthX

S.D

Last MonthX

S.D.

NOS % (x)This MonthX

S.D

Last MonthX

S.D.

Operating HoursT MthX

L MthX

Comments :

Main Menu

Dilution

PAGE 12

2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS


XS.D.XS.D

DILUTION RATE %26.802.3428.738.16

Separator Waste to FFB ratio

Decanter cake to FFB ratio

Absolute Oil loss in Separator/Centrifuge kg/mt FFB

Absolute Oil loss in Decanter Cake kg/mt FFB

Total Oil loss kg/MT FFB0.000.000.000.00

2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT

DescriptionThis MonthLast Month

After Deoiling tank (OLWB)0.981.13

After Cooling pond

Comments :

- Oil looses final effluent 0.98 (OLWB)

Main Menu

Purifier

PAGE 13

2.3.5.PURIFIER & VACUUM DRYER

PURIFIERBefore PurifierAfter Purifier

No: 1No: 2No: 1No: 2No: 3No: 4No: 5

% VMThis MonthX0.750.51

S.D0.090.09

Last MonthX1.050.690.61

S.D.0.240.200.12

% DirtThis MonthX0.040.02

S.D0.010.00

Last MonthX0.060.030.02

S.D.0.020.020.01

VM Rem. EffThis MonthX90.99

S.D7.53

Last MonthX43.9740.75

S.D.25.8913.10

Dirt Rem. EffThis MonthX31.37

S.D10.81

Last MonthX31.4157.81

S.D.13.5816.35

2.3.6.VACUUM DRYER

VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.

XS.DXS.DXS.D

No: 1This Month69.333.480.580.080.240.0457.57

Last Month70.000.000.770.290.270.0961.98

No: 2This Month

Last Month

No: 3This Month

Last Month

Comments :

- Moisture after vacuum dryer 0.24 %

- VM removal efficiency 57.57 %

Main Menu

NutKernelStation

2.4.NUT & KERNEL STATIONPAGE 13.1

2.4.1.NUT SILO & KERNEL SILOS

DESCRIPTIONNo: 1No: 2No: 3No: 4

% VM Fresh NutThis MonthX

S.D

Last MonthX

S.D.

% Dried NutThis MonthX

S.D

Last MonthX

S.D.

% Drying EfficiencyThis MonthX

S.D

Last MonthX

S.D.

2.4.2.KERNEL SILO


1234512345

Temperature oCTop

Middle80.8682.1782.2080.0080.00

Bottom

% VM Fresh KernelX21.5321.5923.0321.9822.64

S.D1.000.961.250.820.79

% Dried KernelX6.005.996.005.885.47

S.D0.610.980.600.440.51

% Drying Efficiency72.5272.2174.5673.2475.87

Comments :

- Drying efficiency average 73.10 %

Main Menu

NutCrackingEff

2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2

R I P P L E M I L L

Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9No: 10No: 11

XSDXSDXSDXSDXSDXSDXSDXSDXSDXSDXSD

Whole Nut (%)

Broken Nut (%)

Whole Kernel (%)

Brokern Kernel (%)

R I P P L E M I L L

Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9No: 10No: 11

XSDXSDXSDXSDXSDXSDXSDXSDXSDXSDXSD

Whole Kernel (%)15.050.5415.090.4716.031.2415.060.99

Broken Kernel (%)23.421.3522.300.7621.701.4023.342.12

Uncracked Nut (%)0.760.330.280.030.800.440.310.09

Half cracked Nut (%)1.110.241.280.441.320.331.360.25

Nut Cracking Eff.Kernel Recovery Eff.

XSDXSD

Ripple Mill No: 198.290.44




Ripple Mill No: 5

Ripple Mill No: 6

Ripple Mill No: 7

Ripple Mill No: 8

Ripple Mill No: 9

Ripple Mill No: 10

Ripple Mill No: 11

Comments :

- Nut cracking Eff 98.34%

Main Menu

KernelLosses

PAGE 14

2.4.4.KERNEL LOSSES / COST


Line 1Line 2Line 3Line 1Line 2Line 3

XSDXSDXSDXSDXSDXSD

Cyclone Fibre1.050.391.920.341.090.191.060.20

LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage

0.850.130.8800.0701.030.171.190.69

Hydrocyclone (PK in wet shell)1.260.211.570.78

Claybath1.530.871.260.58

2.4.5.RUNNING COSTFor amount fields, please fill up this section in Rupiah.

Exchange rate will be taken from Main and Cost of Producation accordingly

This MonthLast MonthTodate

Kernel Produced (mt)192.236126.344331.572This Month (Rp)Last Month (Rp)Todate (Rp)

Total Kaolin or Calcium Carbonate Cost (RM)4462.843755.3310780.0013,750,000.0013,200,000.0032,340,000.00

Other Cost e.g Sodium Silicate (RM)0.000.00

Cost / MT of PK (RM)23.2233.9132.5171,526.67104,476.6797,535.38

Cost / MT of FFB (RM)0.610.760.821,873.482,471.84

Comments :

- hydrocyclone wet shell di recycle ke claybath

- cost kaolin 61 sen / mt FFB

Main Menu

BoilerPowerHouse

PAGE 15

2.5.BOILER / POWER HOUSE

2.5.1.BOILER HOUSE

DescriptionThis MonthLast MonthTodate

Boiler Chemical Cost (Rupiah)Rp12,760,775.00Rp8,245,060.00Rp21,005,835.00

Cost / MT FFB (Rupiah)Rp7,339.29Rp1,670.00Rp9,009.29

2.5.2.POWER HOUSE

DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw

This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month

Turbines>ElliotAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers

No. 1 (1700 KW)156.1132.687190.50.01700

No. 2 (0 KW)0

No. 3 (0 KW)0

No. 4 (0 KW)0

Diesel Gen Set >CumminsCaterpillarCumminsListerOthers

No. 1 (288 KW)400.2422.331052.856969.610851.09600.077.6134.92.865.93288

No. 2 (656 KW)118.4134.013731.155022.17000.012561.0116.0410.61.964.38656

No. 3 (0 KW)0

KwHr / mt FFB (Turbine + Genset)18.0Steam Consumption per KwHr (Turbine)

2.5.3.TNB POWER SUPPLY


KwHrRpKwHrRpKwHrRp

Palm Oil Mill

Rubber Factory

Ecomat Plant

Total0.000.000.000.000.000.00

Comments :

Main Menu

WaterTreatment

PAGE 16

2.6.WATER TREATMENT PLANT

2.6.1.WATER CONSUMPTION

Water consumed

%

DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB

DomesticOwn640.00894.006.07%13.09%0.09

Estate1609.500.0015.27%0.00%0.22

Mill8290.005938.0078.66%86.91%1.13

FC

TOTAL10539.506832.00100.00%100.00%1.44

2.6.2.WATER TREATMENT COST


Chemical Cost (RM)7359.238037.0015396.23

Cost /m3 water (cts / m3)0.701.181.87

Cost /mt FFB (cts / mt FFB)1.001.622.62

Water Consumption (m3 / mt FFB)1.131.202.33

2.6.3.MONTHLY LICENCE COST

PUMPING RAW WATER FROM RIVER


Total Volume of water (m3) consumed10539.506832.0017371.50

Total Cost (RM)7359.238037.0015396.23

Comments :

- Cost / m3 water 7 sen

- Water consumption 1,13 m3/mt FFB

Main Menu

General

PAGE 17

2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)

2.7.1.Visitation

DatePersonRemarks

2.7.2.Training

DateRemarks

8/3/15Internal training operator

8/24/15internal training operator effluent

2.7.3.Security

DateRemarks

8/5/15kordinasi security despatch CPO

2.7.4.OSH Matter

DateRemarks

2.7.5.RSPO Matter

DateRemarks

2.7.6.Amenities

DateRemarks

2.7.7.Water Supply

DateRemarks

8/1/15supply for estate

2.7.8.EFB DISPOSAL

Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)

715.321,321.071,252.64783.75

2.7.9.DECANTER CAKE DISPOSAL

Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)

Main Menu

General2

PAGE 17.1

2.8.0.Effluent Treatment

DateRemarks

2.8.1Mill Downtime

Line 1Line 2

DateHoursDetailsDateHoursDetails

Total00

2.8.2Housekeeping / Beautification / Linesite / Compound

DateRemarks

2.8.3.Others

DateRemarks

Comments

Main Menu

General3

PAGE 17.2

2.8.4.Effluent Result For Agustus 2015

DOE LimitTQCC Result

apH

bBOD (mg / l)

cCOD (mg / l)

dTotal Nitrogen (mg / l)

eAmmonical Nitrogen (mg / l)

fTotal Solids (mg / l)

gSuspended Solids (mg / l)

hOil & Grease (mg / l)

2.8.5Trailing Report

Main Menu

ManPower

PAGE 18

3.0MANPOWER

3.1.EMPLOYEES

INDOCHINESEINDIANSOTHERSTOTAL

Executives314

Subordinate Staff33

PBT0

KHT3131

KHL4040

TOTAL7701078

3.2.SUBORDINATE STAFF LEAVE STATUS

LeaveLeaveLeaveLeave Taken Todate (C)

B/F fromEarned TodateTaken

Year '14for Year '15(A+B)ThisBal

No.NAMEPosition(Days)-A(Days)-BTotalMonth(A+B-C)

1SamsulCC3121515

2Samsul BahriChargeman121212

3Julius PetasForeman555

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

2100

2200

2300

2400

2500

2600

2700

2800

Comments :

Main Menu

Employee

PAGE 18.1

3.3EMPLOYEE (MILL WORKERS)

(A)CHECKROLL

EmployeesDependants (Resident)Total

(1) INDONESIANMaleFemaleSub TotalMaleFemaleSub Total

Chinese- 0- 0- 0

Indian- 0- 0- 0

Others65671- 071

Grand Total65671- 0- 0- 071

(2) NON-INDONESIAN

Sri Lanka- 0- 0- 0

India- 0- 0- 0

Indonesia- 0- 0- 0

Bangladeshi- 0- 0- 0

Thai- 0- 0- 0

Filipino- 0- 0- 0

Grand Total- 0- 0- 0- 0- 0- 0- 0

Total Checkroll65671- 0- 0- 071

(B)CONTRACT / TEMPORARY

EmployeesDependants (Resident)Total

(1) INDONESIANMaleFemaleSub TotalMaleFemaleSub Total

Chinese- 0- 0- 0

Indian- 0- 0- 0

Others- 0- 0- 0

Grand Total- 0- 0- 0- 0- 0- 0- 0

Main Menu

Appendix1

PAGE 19

Appendix 1

PROGRESS REPORT FOR THE MONTH

OF AGUSTUS 2015

UnitThis MonthLast MonthTodatePrevious Todate

1.0FFB

1.1.1Weight of FFB processedMT7,339.2904,948.36013,083.3905,744.100

1.1.2EstimateMT11,052.0009,980.00021,032.0009,980.000

1.1.3Shift HoursHrs652.00- 0652.00- 0

2.0OIL MANUFACTURE

2.1.1Weight of Oil ProducedMT1,812.2851,179.7733,127.3841,315.099

2.1.2EstimateMT2,708.0002,445.0005,153.0002,445.000

2.1.3Oil Extraction Rate%24.6923.8423.90

2.1.4Estimate%24.5024.5024.50

2.1.5Press Running HoursHrs.134.5097.00262.67128.17

2.1.6Production HoursHrs.134.5097.00245.50111.00

2.1.7Downtime (Line 1)Hrs.- 0- 0

2.1.8Downtime (Line 2)Hrs.- 0- 0

2.1.9Press Capacity per unitMT / hr54.5751.0249.81

2.2.0F.F.B. Manufactured / HoursMT / hr54.5751.0153.29

2.2.1Oil Recovered / HoursMT / hr13.4712.1613.47

3.0KERNEL MANUFACTURE

3.1.1Weight of kernel ProducedMT192.236144.061359.990167.754

3.1.2EstimateMT332.000300.000632.000300.000

3.1.3Kernel Extraction Rate%2.622.912.75

;3.1.4Estimate%3.003.013.00

3.1.5Production HoursHrs.134.5097.00245.50111.00

3.1.6Kernel Recovered / HrMT / hr1.431.491.47

4.0DESPATCH AND STOCK

4.1.1Oil DespatchedMT911.990- 0911.990- 0

4.1.2Oil in StockMT2,205.3922,205.392- 0

4.1.3Kernels DespatchedMT24.53024.530- 0

4.1.4Kernels in stockMT335.460- 0335.460- 0

- Packed / Bulk SiloMT335.460167.754335.460- 0

- Kernel in BagMT- 0- 0

Remarks :

Main Menu

MajorMaintRep1

PAGE 20


(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION

(4) HOISTING / TIPPER AND THRESHING STATION

(3) Pemasangan hand rail di paltform depan steriliser

Main Menu

MajorMaintRep2

PAGE 21


(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION

(8) CLARIFICATION STATION

(5) Penambahan hand rail platform press and digester menuju Tresher

(7) Penambahan hand rail kernel plant menuju LTDS hopper

(8) Penambahan hand rail clarification station

Main Menu

MajorMaintRep3

PAGE 22


(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION

(12) EFFLUENT STATION

(11) Change the ash conveyor boiler from class 300 to class 600

(12) Improv pH anaerobic pond 1

Main Menu

MajorMaintRep4

PAGE 23


(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL

Main Menu

Sheet1

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