kat-a 4102 rotovalve edition3!12!02-2013 en

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  • PN 10/16/25 - DN 150...1200KAT-A 4102

    Product characteristics and benefitsMetal seatedWith flange end on both sides drilled acc. EN 1092-2 Lift and turn operation of the plug reduces the torque and prevents wear of the

    seat Monel seating surfaces ensure tight sealing and permanent wear and corrosion

    resistanceFull-ported design ensures lowest pressure loss and pumping costs (exception

    DN 800 and DN 1000 - reduced ported)Maintenance-free bronze and stainless steel bearingsDrain plugs for cleaning or flushingLifting eyes for easy installationVertical or horizontal shaft orientation provides installation flexibilityWith mechanical indicator for visual operation positionBi-directional sealing provides shutoff in either directionTight at low pressureWith cylinder actuator (oil or water operated)

    MaterialsBody: ASTM A536, Grade 65-45-12 respectively ductile iron EN-JS 1050

    (GGG-50) Head: ASTM A536, Grade 65-45-12 respectively ductile iron EN-JS 1050

    (GGG-50)Plug: ASTM A536, Grade 65-45-12 respectively ductile iron EN-JS 1050 (GGG-

    50)Stem/shaft: ASTM A 564 630 H1075 respectively stainless steel 1.4542Lift nut: BronzeBody/Head bearing: Bronze Plug bearing: Stainless steel 304/304L respectively stainless steel 1.4301Seats: Monel weld overlay

    Corrosion protection Internally and externally epoxy coated

    Versions Standard version as described With gearbox and handwheelWith electric actuatorHigher pressure ratings on requestBigger sizes on requestOther materials on requestExtended ported version on request - for

    - DN 800 with 36 body size - DN 1000 with 42 body size

    Different flange systems availableStainless steel anti-cavitation protection on outlet side on requestBypass on requestLubrication bearing on request4-20 mA position transmitter for automatic operation position on request

    WaterWastewater

    VAG ROTOVALVE Cone Valve

    1

    Field of ApplicationChamber installation Installation in plantsWastewater system

    AccessoriesExtension spindleT-key

    Test and approvalsFactory test to include complete as-

    sembly with 3 complete cycles Factory leakage test at maximum

    head, maximum allowable leakage 0.47ml/min./mm of valve diameter

    Shell/body test to be performed at 150% inlet pressure

    Operation dataMaximum flow velocity in fully open

    position of 11 m/sSpecify operating pressure when

    inquiring/ordering: - Maximum flow rate and minimum inlet pressure - Minimum flow rate and maximum inlet pressure - Static pressure upstream of valve

    NoteFor proper installation and safe op-

    eration please follow the installation and operation instructions: KAT-B 4102

    Field of Application Pressure Test

    DN PN

    [bar]

    Maximum operating pressure

    [bar]

    Maximum operating temperature for neutral liquids

    [C]150...250 25 25 501501200 16 16 50150...1200 10 10 50

    Test pressure body with water

    [bar]

    Test pressure seat with water

    [bar]38 2824 1815 11

    We reserve the right to make technical changes and use similar or higher-qualitymaterials.Drawingsarenon-binding.www.vag-group.com

    Edition: KAT-A_4102_ROTOVALVE_Edition3_12-02-2013

  • 2Drawing

    Water VAG ROTOVALVE Cone Valve

    Technical data

    We reserve the right to make technical changes and use similar or higher-qualitymaterials.Drawingsarenon-binding.www.vag-group.comEdition: KAT-A_4102_ROTOVALVE_Edition3_12-02-2013

    PN 25

    DN 150 200 250

    Bodyfull

    portedfull

    portedfull

    portedL1 [mm] 610 622 749D [mm] 318 381 445B [mm] 216 254 305E approx. [mm] 686 686 686F approx. [mm] 673 699 724G [mm] 171 210 248K approx. [mm] 254 254 254N [mm] 238 273 314U [mm] 35 35 35V holes - base number 4 4 4V Diameter of holes - base

    [mm] 23 23 23

    X [mm] 254 254 254X1 [mm] 77 77 77Y [mm] 387 387 387Y1 [mm] 168 168 168k [mm] 250 310 370holes - flanges number 8 12 12d2 [mm] 28 28 31b [mm] 36.5 41 47.5Weight with actuator

    [kg] 339 414 574

    *1: Base location horizontal valve orientation*2: Base location vertical valve orientation

    Please Note: The following dimension data is provide for general use only - it is not certified. Certified dimensional drawings are always provided for specific projects for allowing customers to layout their final piping arrangements using certified dimensional data.

    Please note: Standard design for DN 800 and DN 1000 is reduced ported. Extended ported version available on request.

  • VAG ROTOVALVE Cone Valve

    3We reserve the right to make technical changes and use similar or

    higher-qualitymaterials.Drawingsarenon-binding.www.vag-group.comEdition: KAT-A_4102_ROTOVALVE_Edition3_12-02-2013

    Technical data

    PN 16

    DN 150 200 250 300 350 400 450 500 600 800

    Bodyfull

    portedfull

    portedfull

    portedfull

    portedfull

    portedfull

    portedfull

    portedfull

    portedfull

    portedreduced ported

    L1 [mm] 587 597 714 787 902 991 1060 1194 1422 1628D [mm] 279 343 406 483 533 597 635 699 813 1048B [mm] 216 254 305 356 394 435 489 565 667 800E [mm] 686 686 686 940 940 940 940 1245 1245 1435F [mm] 673 699 724 876 902 927 953 1213 1283 1492G [mm] 171 210 248 337 362 419 467 527 581 749K [mm] 254 254 254 382 382 382 382 533 533 756N [mm] 238 273 314 400 425 483 530 629 683 864U [mm] 35 35 35 38 38 38 38 44 44 44V holes - base number 4 4 4 4 4 4 4 4 4 4V Diameter of holes - base

    [mm] 23 23 23 33 33 33 33 43 43 55

    X [mm] 254 254 254 356 356 356 356 508 508 711X1 [mm] 77 77 77 127 127 127 127 203 203 280Y [mm] 387 387 387 559 559 559 559 800 800 1029Y1 [mm] 168 168 168 241 241 241 241 356 356 457k [mm] 240 295 355 410 470 525 585 650 770 950holes - flanges number 8 12 12 12 16 16 20 20 20 24d2 [mm] 23 23 28 28 28 31 31 34 37 41b [mm] 25.5 28.5 30 32 35 36.5 39.5 43 47.5 57Weight with actuator

    [kg] 339 414 574 1051 1172 1474 1634 2715 3868 6433

    PN 16

    DN 900 1000 1200

    Bodyfull

    portedreduced ported

    full ported

    L1 [mm] 1981 2164 2362D [mm] 1168 1276 1511B [mm] 927 927 1207E [mm] 1435 1435 1708F [mm] 1568 1568 2146G [mm] 787 787 1067K [mm] 756 756 1029N [mm] 902 902 1168U [mm] 44 44 57V holes - base number 4 4 4V Diameter of holes - base

    [mm] 55 55 55

    X [mm] 711 711 965X1 [mm] 280 280 382Y [mm] 1029 1029 1295Y1 [mm] 457 457 559k [mm] 1050 1170 1390holes - flanges number 28 28 32d2 [mm] 41 44 50b [mm] 60 63.5 70Weight with actuator

    [kg] 9020 9471 20411

  • 4Water VAG ROTOVALVE Cone Valve

    We reserve the right to make technical changes and use similar or higher-qualitymaterials.Drawingsarenon-binding.www.vag-group.comEdition: KAT-A_4102_ROTOVALVE_Edition3_12-02-2013

    PN 10

    Technical data

    DN 150 200 250 300 350 400 450 500 600 800

    Bodyfull

    portedfull

    portedfull

    portedfull

    portedfull

    portedfull

    portedfull

    portedfull

    portedfull

    portedreduced ported

    L1 [mm] 587 597 714 787 902 991 1060 1194 1422 1628D [mm] 279 343 406 483 533 597 635 699 813 1048B [mm] 216 254 305 356 394 435 489 565 667 800E [mm] 686 686 686 940 940 940 940 1245 1245 1435F [mm] 673 699 724 876 902 927 953 1213 1283 1492G [mm] 171 210 248 337 362 419 467 527 581 749K [mm] 254 254 254 382 382 382 382 533 533 756N [mm] 238 273 314 400 425 483 530 629 683 864U [mm] 35 35 35 38 38 38 38 44 44 44V holes - base number 4 4 4 4 4 4 4 4 4 4V Diameter of holes - base

    [mm] 23 23 23 33 33 33 33 43 43 55

    X [mm] 254 254 254 356 356 356 356 508 508 711X1 [mm] 77 77 77 127 127 127 127 203 203 280Y [mm] 387 387 387 559 559 559 559 800 800 1029Y1 [mm] 168 168 168 241 241 241 241 356 356 457k [mm] 240 295 350 400 460 515 565 620 725 950holes - flanges number 8 8 12 12 16 16 20 20 20 24d2 [mm] 23 23 23 23 23 28 28 28 31 34b [mm] 25.5 28.5 30 32 35 36.5 39.5 43 47.5 57Weight with actuator

    [kg] 331 404 560 1025 1143 1438 1594 2649 3774 6276

    PN 10

    DN 900 1000 1200

    Bodyfull

    portedreduced ported

    full ported

    L1 [mm] 1981 2164 2362D [mm] 1168 1276 1511B [mm] 927 927 1207E [mm] 1435 1435 1708F [mm] 1568 1568 2146G [mm] 787 787 1067K [mm] 756 756 1029N [mm] 902 902 1168U [mm] 44 44 57V holes - base number 4 4 4V Diameter of holes - base

    [mm] 55 55 55

    X [mm] 711 711 965X1 [mm] 280 280 382Y [mm] 1029 1029 1295Y1 [mm] 457 457 559k [mm] 1050 1160 1380holes - flanges number 28 28 32d2 [mm] 34 37 41b [mm] 60 63.5 70Weight with actuator

    [kg] 8800 9240 19913